Steel wire coil pay-off device with lifting mechanism

Abstract

The utility model provides a steel wire coil pay-off device with a lifting mechanism, relates to the field of steel wire processing equipment, and comprises a rack mechanism, the inner side of the rack mechanism is fixedly connected with a support beam, and solves the problems that the feeding process of a steel wire coil is more difficult, more manual assistance is needed, the production efficiency is higher, and the like due to the lack of effective lifting mechanisms in some existing devices. The labor intensity and the potential safety hazard are increased; meanwhile, in the pay-off process, tension control is not stable, steel wires are prone to loosening, winding and the like, and follow-up machining is affected are solved, a lifting mechanism composed of a moving mechanism, a pulley assembly, a positioning insertion hole, an insertion rod assembly and a lifting carriage is arranged, the lifting mechanism can move through rolling of the pulley assembly on a guide rail assembly, and the lifting mechanism can move conveniently. According to the steel wire coil feeding device, the steel wire coil can be accurately lifted and moved to the designated position through cooperation with the positioning function of the positioning insertion hole and the insertion rod assembly, manual auxiliary operation in the steel wire coil feeding process is greatly reduced, and the labor intensity is effectively reduced.

Description

Technical Field

[0001] This utility model belongs to the field of steel wire processing equipment, and specifically relates to a steel wire winding and unwinding device with a lifting mechanism. Background Technology

[0002] Currently, in the processing and production of steel wire, it is often necessary to unwind the steel wire coils. Some existing unwinding devices have problems such as inconvenient operation and inaccurate tension control when feeding and unwinding steel wire coils, which affect the efficiency and quality of steel wire processing. For example, some devices lack an effective lifting mechanism, making the feeding process of steel wire coils difficult and requiring more manual assistance, which increases labor intensity and safety hazards. At the same time, the tension control is unstable during the unwinding process, which can easily lead to loosening and tangling of the steel wire, affecting subsequent processing.

[0003] Therefore, in view of the shortcomings of the above-mentioned solutions in actual production and implementation, modifications and improvements have been made. At the same time, in the spirit and concept of seeking excellence, and with the assistance of professional knowledge and experience, and after much ingenuity and experimentation, this utility model was created. It is specifically provided as a wire coil unwinding device with a lifting mechanism to solve the problem that some existing devices lack an effective lifting mechanism, making the wire coil feeding process difficult, requiring more manual assistance, increasing labor intensity and safety hazards; at the same time, during the unwinding process, the tension control is unstable, which can easily lead to the wire becoming loose or tangled, affecting subsequent processing. Utility Model Content

[0004] This utility model proposes a wire coil unloading device with a lifting mechanism, which solves the problem that some existing devices lack an effective lifting mechanism, making the wire coil loading process difficult, requiring more manual assistance, increasing labor intensity and safety hazards; at the same time, during the unloading process, the tension control is unstable, which can easily lead to the wire becoming loose or tangled, affecting subsequent processing.

[0005] The technical solution of this utility model is implemented as follows: the wire winding and unwinding device with a lifting mechanism includes: a frame mechanism, wherein a support beam is fixedly connected to the inner side of the frame mechanism, the support beam is arranged longitudinally and is used to support the frame mechanism;

[0006] An extension bracket is fixedly connected to the right end face of the frame mechanism. The extension bracket has a rectangular frame structure, and a guide rail assembly is fixedly connected to the top surface of the extension bracket. There are two guide rail assemblies, which are fixedly connected to the front and rear sides of the top surface of the extension bracket in opposite directions. A moving mechanism is placed at the top of the guide rail assembly.

[0007] In a preferred embodiment, a pulley assembly is installed on the outer side of the moving mechanism, wherein every two longitudinally adjacent pulley assemblies form a group, and the two groups of pulley assemblies are respectively rotatably connected above the two guide rail assemblies. The moving mechanism and the pulley assembly together form a moving structure.

[0008] In a preferred embodiment, the top surface of the moving mechanism is provided with a socket, which is a positioning socket. There are four positioning sockets, which are respectively located at the four corners of the top surface of the moving mechanism.

[0009] In a preferred embodiment, each of the four positioning holes is fitted with a rod assembly. The main body of the rod assembly is a cylindrical structure, and a lifting carriage is fixedly connected to the top surface of the four rod assemblies. The top of the lifting carriage is provided with a V-shaped groove for placing the wire coil.

[0010] In a preferred embodiment, a housing mechanism is fixedly connected to the top surface of the frame mechanism, a driver is installed inside the housing mechanism, and a control console is fixedly connected to the front inclined surface of the frame mechanism. An inner baffle is installed on the right output shaft of the driver.

[0011] In a preferred embodiment, the inner baffle has four locations, which are distributed in an X-shape. A traction assembly for lateral telescopic movement is fixedly connected to the right side of the inner baffle, and a sleeve assembly is sleeved on the outside of the traction assembly.

[0012] In a preferred embodiment, a connecting component is fixedly connected to the right side of the traction component, a support arm component is hinged to the outside of the sleeve component, an expansion push plate is hinged to the side of the support arm component away from the connecting component, the expansion push plate is used to support the wire coil, and an outer baffle for limiting the wire coil is installed on the outside of the sleeve component.

[0013] After using the above technical solution, the beneficial effects of this utility model are:

[0014] 1. In this utility model, a lifting mechanism consisting of a moving mechanism, a pulley assembly, a positioning hole, a rod assembly, and a lifting carriage is provided. This lifting mechanism can move by the rolling of the pulley assembly on the guide rail assembly. With the positioning function of the positioning hole and the rod assembly, it can accurately lift the wire coil and move it to the designated position, which greatly reduces the manual operation in the wire coil feeding process, effectively reduces labor intensity, and avoids the safety hazards caused by excessive manual operation.

[0015] 2. In this utility model, the inner baffle is rotated by the driver in the housing mechanism. Together with the tension control mechanism composed of the traction assembly, sleeve assembly, support arm assembly, expansion push plate and outer baffle, the wire coil can be stably supported and limited by the coordinated action of the mechanical structure during the wire feeding process. This achieves precise control of the wire feeding tension, effectively preventing the wire from becoming loose or tangled during the wire feeding process, ensuring the smooth progress of subsequent processing, and improving the efficiency and quality of wire processing. Attached Figure Description

[0016] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0017] Figure 1 This is a schematic diagram of the disassembled front side view of the wire winding and unwinding device of this utility model;

[0018] Figure 2 This is a schematic diagram of the axial side view of the wire winding and unwinding device of this utility model;

[0019] Figure 3 This is a schematic diagram of the combined structure of the frame mechanism and the extension support of the wire winding and unwinding device of this utility model;

[0020] Figure 4 This is a schematic diagram of the combined structure of the inner baffle and traction component of the wire winding and unwinding device of this utility model;

[0021] Figure 5 This is a top view of the wire winding and unwinding device of this utility model;

[0022] Figure 6 This is a front view structural diagram of the wire winding and unwinding device of this utility model;

[0023] In the diagram, 1 is the frame mechanism; 101 is the support beam; 1011 is the extension bracket; 1012 is the guide rail assembly; 2 is the moving mechanism; 201 is the pulley assembly; 2011 is the positioning socket; 2012 is the insertion rod assembly; 2013 is the lifting carriage; 3 is the shell mechanism; 301 is the control console; 3011 is the inner baffle; 3012 is the sleeve assembly; 3013 is the traction assembly; 3014 is the connecting assembly; 3015 is the outrigger assembly; 3016 is the expansion push plate; 3017 is the outer baffle; and 3018 is the wire coil. Detailed Implementation

[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0025] like Figures 1-6 As shown, the wire winding and unwinding device with a lifting mechanism includes: a frame mechanism 1, a support beam 101 fixedly connected to the inner side of the frame mechanism 1, the support beam 101 being arranged longitudinally and used to support the frame mechanism 1;

[0026] An extension bracket 1011 is fixedly connected to the right end face of the frame mechanism 1. The extension bracket 1011 has a rectangular frame structure, and a guide rail assembly 1012 is fixedly connected to the top surface of the extension bracket 1011. There are two guide rail assemblies 1012, which are fixedly connected to the front and rear sides of the top surface of the extension bracket 1011 in opposite directions. A moving mechanism 2 is placed on the top of the guide rail assembly 1012.

[0027] The movable mechanism 2 is equipped with a pulley assembly 201 on its outer side. Each pair of longitudinally adjacent pulley assemblies 201 forms a group, and the two groups of pulley assemblies 201 are respectively tumblingly connected above the two guide rail assemblies 1012. The movable mechanism 2 and the pulley assembly 201 together form a movable structure. The top surface of the movable mechanism 2 is provided with a socket, which is a positioning socket 2011. There are four positioning sockets 2011, which are respectively opened at the four corners of the top surface of the movable mechanism 2.

[0028] The four positioning holes 2011 are each fitted with a rod assembly 2012. The main body of the rod assembly 2012 is a cylindrical structure. A lifting carriage 2013 is fixedly connected to the top surface of the four rod assemblies 2012. The top of the lifting carriage 2013 is provided with a V-shaped groove for placing the wire coil 3018. A housing mechanism 3 is fixedly connected to the top surface of the frame mechanism 1. A driver is installed inside the housing mechanism 3. A control console 301 is fixedly connected to the front inclined surface of the frame mechanism 1. An inner baffle 3011 is installed on the right output shaft of the driver.

[0029] The inner baffle 3011 has four sections, which are distributed in an X-shape. A traction assembly 3013 for lateral telescopic movement is fixedly connected to the right side of the inner baffle 3011. A sleeve assembly 3012 is sleeved on the outside of the traction assembly 3013. A connecting assembly 3014 is fixedly connected to the right side of the traction assembly 3013. A support arm assembly 3015 is hinged to the outside of the sleeve assembly 3012. An expansion push plate 3016 is hinged to the side of the support arm assembly 3015 away from the connecting assembly 3014. The expansion push plate 3016 is used to support the wire coil 3018. An outer baffle 3017 for limiting the wire coil 3018 is installed on the outside of the sleeve assembly 3012.

[0030] When it is necessary to feed the wire coil, first operate the moving mechanism 2. The pulley assembly 201 on the outside of the moving mechanism 2 rolls on the guide rail assembly 1012, so that the moving mechanism 2 moves along the extension bracket 1011 to the appropriate position. The insertion rod assembly 2012 is inserted into the positioning insertion holes 2011 at the four corners of the top surface of the moving mechanism 2. The lifting carriage 2013 at the top of the insertion rod assembly 2012 is then in place. The V-shaped groove at the top of the lifting carriage 2013 is used to place the wire coil 3018.

[0031] The wire coil 3018 is placed in the V-groove of the lifting car 2013 by external equipment such as a forklift. With the help of the movement mechanism 2, the wire coil 3018 is aligned with the inner baffle 3011 on the drive output shaft inside the top housing mechanism 3 of the frame mechanism 1.

[0032] Then, the driver inside the housing mechanism 3 is activated. The driver drives the inner baffle 3011 to rotate. The inner baffle 3011 is distributed in an X-shaped structure. The traction component 3013 on its right side begins to move laterally. The sleeve component 3012 on the outside of the traction component 3013 moves accordingly. The support arm component 3015 on the outside of the sleeve component 3012 is hinged to the expansion push plate 3016. Under the action of the traction component 3013, the expansion push plate 3016 expands outward to support the inner side of the wire coil 3018. At the same time, the outer baffle 3017 on the outside of the sleeve component 3012 limits the wire coil 3018 to prevent it from deviating during the wire feeding process.

[0033] During the wire feeding process, the equipment is controlled via the control console 301. The driver runs continuously, driving the inner baffle 3011, traction component 3013 and other components to work together to stably feed the wire coil 3018. At this time, the tension control mechanism adjusts the tension of the wire coil 3018 in real time through the cooperation of the mechanical structure to ensure that the wire remains stable during the feeding process and avoids loosening, tangling and other situations.

[0034] Throughout the entire loading process, the lifting mechanism, consisting of the moving mechanism 2, pulley assembly 201, positioning insertion hole 2011, insertion rod assembly 2012, and lifting carriage 2013, undertakes the task of lifting the wire coil 3018, reducing manual assistance. The movement of the moving mechanism 2 on the guide rail assembly 1012 and the positioning function of the lifting carriage 2013 make the loading process of the wire coil 3018 more convenient and precise, reducing labor intensity and safety hazards.

[0035] In the description of this utility model, it should be understood that the terms "longitudinal," "lateral," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," and "outer," etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the accompanying drawings and are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. In the description of this utility model, unless otherwise specified and limited, it should be noted that the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to mechanical or electrical connections, or internal connections between two components, and can be direct connections or indirect connections through an intermediate medium. For those skilled in the art, the specific meaning of the above terms can be understood according to the specific circumstances.

[0036] The above are merely preferred embodiments of the present utility model and are not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model shall be included within the protection scope of the present utility model.

Claims

1. A wire winding and unwinding device with a lifting mechanism, comprising a frame mechanism (1), characterized in that, The inner side of the frame mechanism (1) is fixedly connected to a support beam (101), which is arranged longitudinally and is used to support the frame mechanism (1). An extension bracket (1011) is fixedly connected to the right end face of the frame mechanism (1). The extension bracket (1011) is a rectangular frame structure, and a guide rail assembly (1012) is fixedly connected to the top surface of the extension bracket (1011). There are two guide rail assemblies (1012). The two guide rail assemblies (1012) are fixedly connected to the front and rear sides of the top surface of the extension bracket (1011) in opposite directions. A moving mechanism (2) is placed on the top of the guide rail assembly (1012).

2. The wire winding and unwinding device with a lifting mechanism according to claim 1, characterized in that, The outer side of the moving mechanism (2) is equipped with a pulley assembly (201), wherein every two longitudinally adjacent pulley assemblies (201) form a group, and the two groups of pulley assemblies (201) are respectively rolled and connected above the two guide rail assemblies (1012). The moving mechanism (2) and the pulley assembly (201) together form a moving structure.

3. The wire winding and unwinding device with a lifting mechanism according to claim 2, characterized in that, The top surface of the moving mechanism (2) is provided with a socket, which is a positioning socket (2011). There are four positioning sockets (2011), which are respectively located at the four corners of the top surface of the moving mechanism (2).

4. The wire winding and unwinding device with a lifting mechanism according to claim 3, characterized in that, Each of the four positioning holes (2011) is fitted with a rod assembly (2012). The main body of the rod assembly (2012) is a cylindrical structure, and a lifting carriage (2013) is fixedly connected to the top surface of the four rod assemblies (2012). The top of the lifting carriage (2013) is provided with a V-shaped groove for placing the wire coil (3018).

5. The wire winding and unwinding device with a lifting mechanism according to claim 1, characterized in that, The top surface of the frame mechanism (1) is fixedly connected to the housing mechanism (3), the housing mechanism (3) is installed with a driver, and the front inclined surface of the frame mechanism (1) is fixedly connected to the control console (301), and the right output shaft of the driver is equipped with an inner baffle (3011).

6. The wire winding and unwinding device with a lifting mechanism according to claim 5, characterized in that, There are four inner baffles (3011), which are distributed in an X-shape. A traction assembly (3013) for lateral telescopic movement is fixedly connected to the right side of the inner baffle (3011), and a sleeve assembly (3012) is sleeved on the outside of the traction assembly (3013).

7. The wire winding and unwinding device with a lifting mechanism according to claim 6, characterized in that, The traction assembly (3013) is fixedly connected to the right side of the connecting assembly (3014), and the sleeve assembly (3012) is hinged to the outside of the arm assembly (3015). The side of the arm assembly (3015) away from the connecting assembly (3014) is hinged to the expansion push plate (3016), which is used to support the wire coil (3018). The sleeve assembly (3012) is equipped with an outer baffle (3017) for limiting the wire coil (3018).

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