Portable electric wire packaging disc

By manufacturing wire packaging reels using tinplate stamping technology, the problems of corrosion resistance, safety, and environmental protection of existing wire packaging reels have been solved. This has resulted in sturdy, durable, safe, reliable, environmentally friendly, and non-toxic wire reels, reducing production costs and improving appearance quality.

CN224226398UActive Publication Date: 2026-05-12台山市万安电线电缆有限公司
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
台山市万安电线电缆有限公司
Filing Date
2025-06-13
Publication Date
2026-05-12

AI Technical Summary

Technical Problem

Existing wire packaging materials are not corrosion-resistant, not fire-resistant, easily scratched, and wasteful of resources, posing safety hazards and environmental problems.

Method used

The wire packaging reel is manufactured using tinplate through a stamping process. Combining the strength of steel with the ductility of tin, it is made into a simple, sturdy and durable wire reel. The surface treatment increases its gloss and corrosion resistance.

Benefits of technology

It achieves robust durability, safety, reliability, environmental friendliness, and non-toxicity in wire reels, making them suitable for various applications, reducing production costs, improving appearance quality, and saving resources.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a portable electric wire packaging disc which comprises a shaft body, covers are arranged at the two ends of the shaft body in a covering mode, the two ends of the shaft body are connected with disc faces through the covers, the inner sides of the disc faces, the end portions of the shaft body and the outer sides of the covers are connected through curled edges, and the shaft body, the disc faces and the covers are all made of tinplate in a stamping mode. A first inner turned edge is arranged on the inner side of the disc face, second inner turned edges wrapping the first inner turned edge are arranged at the two ends of the shaft body, third inner turned edges wrapping the second inner turned edges are arranged on the outer side of the cover, and a plurality of reinforcing ribs are arranged on the disc face. The utility model has the advantages of simple structure, simplicity in assembly, firmness, durability, no toxicity, environmental protection, meeting of sanitary standards, suitability for various occasions, safety, reliability, reduction of production cost, improvement of economic benefits, good matching of all parts, stable integral structure, less material waste, high material utilization rate, resource saving, meeting of environmental protection requirements, safer use and convenience in storage and arrangement; the use effect is good.
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Description

Technical Field

[0001] This utility model relates to the field of wire packaging reel technology, and specifically to a portable wire packaging reel. Background Technology

[0002] Wire packaging reels are a type of reel used for winding wires and cables. They are widely used in industries such as oil fields and mines, construction, machinery manufacturing, research institutions, ports and docks, shopping malls, hotels, and road and bridge construction, providing the function of winding wires and cables for industrial and mining enterprises. However, most wire packaging reels in the past were made of iron and wood. These reels use steel as the main support structure and wood as the side panels and filling material for the cylinder. They are shaped, spliced, and manually filled. Wood itself is not resistant to corrosion, fire, or water, making it unsuitable for long-term storage, especially during long-distance transportation, which poses greater safety hazards. Its biological properties also make it difficult to pass export quarantine. In addition, the packaging reels are disposable, and the use of wood results in a large waste of resources. Another type of wire packaging reel is made of iron, which is prone to problems such as burrs and sharp edges, which can easily scratch wires and people, posing safety hazards. Furthermore, it lacks durability and cannot withstand large pressure and impact, resulting in poor performance. Therefore, in order to avoid the shortcomings of the existing technology, it is necessary to improve the existing technology. Utility Model Content

[0003] The purpose of this utility model is to overcome the shortcomings and deficiencies in the existing technology and provide a portable wire packaging tray that is simple in structure and easy to use.

[0004] This utility model is achieved through the following technical solution:

[0005] A portable wire packaging reel includes a shaft, both ends of which are covered with lids. Both ends of the shaft are connected to a reel surface through the lids. The inner side of the reel surface, the end of the shaft, and the outer side of the lid are connected by a rolled edge. The shaft, reel surface, and lid are all made of tinplate by stamping.

[0006] Furthermore, the inner side of the disc is provided with a first inward rolled edge, both ends of the shaft are provided with a second inward rolled edge covering the first inward rolled edge, and the outer side of the cover is provided with a third inward rolled edge covering the second inward rolled edge.

[0007] Furthermore, the outer side of the disc surface is provided with an outward rolled edge.

[0008] Furthermore, the surfaces of the shaft, the disc, and the cover are all provided with a varnish layer.

[0009] Furthermore, the surfaces of the shaft, the disc, and the cover are all coated with a clear varnish layer.

[0010] Furthermore, the surfaces of the shaft, the disk, and the cover are all plated with a tin layer.

[0011] Furthermore, the disc surface is provided with several reinforcing ribs.

[0012] Furthermore, the outer side of the disk surface also has several first openings.

[0013] Furthermore, the inner side of the cover is provided with a central hole, and the outer side of the cover is provided with several second openings.

[0014] Compared to existing technologies, this utility model connects the inner side of the tray, the end of the shaft, and the outer side of the cover through rolled edges. The shaft, tray, and cover are all made of tinplate by stamping. Tinplate has good strength and ductility. The shapes of the tray, shaft, and cover are stamped using a mold, and then assembled as a whole using the stamping mold. This simplifies the structure and assembly of the wire packaging tray. Tinplate combines the strength of steel with the ductility of tin, making the resulting wire tray sturdy and durable, able to withstand significant pressure and impact. The material is non-toxic and environmentally friendly, meeting hygiene standards, suitable for various applications, and safe and reliable. The stamping process allows for rapid prototyping, suitable for mass production, reducing production costs and improving economic efficiency. The stamped parts are dimensionally precise, ensuring good fit between all parts of the wire tray and a stable overall structure. Material waste is minimal during stamping, resulting in high material utilization, resource conservation, and compliance with environmental protection requirements. It offers the following beneficial effects:

[0015] 1. Beautiful and elegant: Tinplate has a smooth surface, which is easy to print and decorate, and can enhance the appearance quality of the wire reel.

[0016] 2. Moderate weight: It is both sturdy and durable, and easy to handle and transport, with outstanding practical performance.

[0017] 3. Convenient storage and organization: The cable reel is reasonably designed to allow for orderly winding of cables, avoiding clutter and making them easy to access and manage.

[0018] 4. High adaptability: Sizes and shapes can be customized according to different needs, suitable for wires and cables of various specifications.

[0019] 5. Safe and reliable: Smooth edges without burrs prevent scratching wires and people, making it safer to use. Attached Figure Description

[0020] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0021] Figure 1 This is a structural schematic diagram of the portable wire packaging reel of this utility model;

[0022] Figure 2 This is a top view of the portable wire packaging tray of this utility model;

[0023] Figure 3 This is a front view of the portable wire packaging tray of this utility model.

[0024] In the diagram: 1-shaft; 2-cover; 3-disc surface; 4-third inner rolled edge; 5-outer rolled edge; 6-reinforcing rib; 7-first opening; 8-shaft hole; 9-second opening. Detailed Implementation

[0025] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0026] like Figures 1 to 3 The present invention discloses a portable wire packaging reel, including a shaft 1, with a cover 2 covering both ends of the shaft 1. Both ends of the shaft 1 are connected to a reel surface 3 through the cover 2. The inner side of the reel surface 3, the end of the shaft 1, and the outer side of the cover 2 are connected by a rolled edge. The shaft 1, the reel surface 3, and the cover 2 are all made of tinplate by stamping. The inner side of the disc 3, the end of the shaft 1, and the outer side of the cover 2 are connected by rolled edges. The shaft 1, disc 3, and cover 2 are all made of tinplate by stamping. Tinplate has good strength and ductility. The disc 3, shaft 1, and cover 2 are stamped out using a mold. The disc 3, shaft 1, and cover 2 are assembled as a whole using a stamping mold, making the wire packaging reel simple in structure and easy to assemble. Tinplate combines the strength of steel and the ductility of tin, making the wire reel sturdy and durable, able to withstand greater pressure and impact. The material is non-toxic and environmentally friendly, meeting hygiene standards, suitable for various occasions, safe and reliable. The stamping process allows for rapid prototyping, suitable for mass production, reducing production costs and improving economic efficiency. The stamped parts are dimensionally accurate, ensuring good fit between all parts of the wire reel and a stable overall structure. There is little material waste during the stamping process, resulting in high material utilization, resource conservation, and compliance with environmental protection requirements. It has good performance and the following beneficial effects:

[0027] 1. Beautiful and elegant: Tinplate has a smooth surface, which is easy to print and decorate, and can enhance the appearance quality of the wire reel.

[0028] 2. Moderate weight: It is both sturdy and durable, and easy to handle and transport, with outstanding practical performance.

[0029] 3. Convenient storage and organization: The cable reel is reasonably designed to allow for orderly winding of cables, avoiding clutter and making them easy to access and manage.

[0030] 4. High adaptability: Sizes and shapes can be customized according to different needs, suitable for wires and cables of various specifications.

[0031] 5. Safe and reliable: Smooth edges without burrs prevent scratching wires and people, making it safer to use.

[0032] The inner side of the disc 3 is provided with a first inward rolled edge, both ends of the shaft 1 are provided with a second inward rolled edge covering the first inward rolled edge, and the outer side of the cover 2 is provided with a third inward rolled edge 4 covering the second inward rolled edge. The three-rolled edge process solves problems such as burrs and flash.

[0033] The outer side of the disc 3 is provided with an outward rolled edge 5, which solves the problems of burrs and flash on the outer side of the disc 3, improves the structural strength of the disc 3, and makes it safe and reliable to use.

[0034] As a specific implementation, the surfaces of the shaft 1, the disc 3, and the cover 2 are all provided with a varnish layer to increase gloss and wear resistance.

[0035] As another specific implementation, the surfaces of the shaft 1, the disc 3, and the cover 2 are all provided with a varnish layer to increase gloss and wear resistance.

[0036] The surfaces of shaft 1, disc 3, and cover 2 are all plated with tin to enhance corrosion resistance, make them easy to weld.

[0037] The disc surface 3 is provided with several reinforcing ribs 6 to increase the structural strength of the disc surface 3.

[0038] The outer side of the tray 3 also has several first openings 7, which reduce the weight of the tray 3 and facilitate the taking, hanging and carrying of the wire packaging tray.

[0039] The inner side of the cover 2 has a central hole 8 for easy installation on the rotating shaft, and the outer side of the cover 2 has several second openings 9 to reduce the weight of the cover 2.

[0040] The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A portable wire packaging reel, characterized in that: The device includes a shaft, both ends of which are covered with caps. Both ends of the shaft are connected to a disc through the caps. The inner side of the disc, the end of the shaft, and the outer side of the cap are connected by a rolled edge. The shaft, the disc, and the cap are all made of tinplate by stamping.

2. The portable wire packaging reel according to claim 1, characterized in that: The inner side of the disc is provided with a first inward rolled edge, both ends of the shaft are provided with a second inward rolled edge covering the first inward rolled edge, and the outer side of the cover is provided with a third inward rolled edge covering the second inward rolled edge.

3. The portable wire packaging reel according to claim 1, characterized in that: The outer side of the disc surface is provided with an outward rolled edge.

4. The portable wire packaging reel according to claim 1, characterized in that: The surfaces of the shaft, the disc, and the cover are all coated with a clear varnish layer.

5. The portable wire packaging reel according to claim 1, characterized in that: The surfaces of the shaft, the disc, and the cover are all coated with a clear varnish.

6. The portable wire packaging reel according to claim 1, characterized in that: The surfaces of the shaft, the disc, and the cover are all plated with a tin layer.

7. The portable wire packaging reel according to claim 1, characterized in that: The disc surface is provided with several reinforcing ribs.

8. The portable wire packaging reel according to claim 1, characterized in that: The outer side of the disk also has several first openings.

9. The portable wire packaging reel according to claim 1, characterized in that: The inner side of the cover has a central hole, and the outer side of the cover has several second openings.