Anti-stripping derusting machine for galvanized wire processing
By designing an anti-rust removal machine equipped with hydraulic cylinders, motors, racks, heating elements, and fans, the problems of existing equipment lacking drying function and mobility have been solved, achieving automatic drying and flexible movement, thus improving production efficiency and equipment practicality.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- YUTIAN XIANGTAI METALWORK CO LTD
- Filing Date
- 2025-06-06
- Publication Date
- 2026-05-12
AI Technical Summary
The existing anti-rust removal machine for galvanized wire processing lacks a drying function, which means that wet workpieces need to be manually transferred to a separate drying device after rust removal, which is easy to damage. In addition, the equipment does not have a mobile function, which affects production efficiency and workshop layout adjustment.
A rust removal machine with solution tank, support, hydraulic cylinder, motor, load rack, fan and heating tube was designed. It achieves automatic drying through hydraulic cylinder, motor, load rack, heating tube and fan and has mobile function.
It achieves automatic drying after rust removal, avoiding damage to the galvanized layer and reduced production efficiency, improving the flexibility and practicality of the equipment, and facilitating workshop layout adjustments.
Smart Images
Figure CN224227226U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of galvanized wire processing technology, specifically to a rust-removing machine for galvanized wire processing. Background Technology
[0002] Galvanized wire processing involves applying a zinc layer to the surface of steel wire through hot-dip or electroplating processes, which serves to prevent corrosion and extend service life. The anti-corrosion and rust removal machine is a key piece of equipment in this process, mainly used to remove oxide scale and rust from the surface of the steel wire while preventing the zinc layer from peeling off. It can improve the quality of galvanizing, reduce the scrap rate, and is widely used in construction, power, hardware and other industries where there is a demand for anti-corrosion steel wire.
[0003] Existing patent number CN219099319U discloses a rust removal device for galvanized wire, relating to the field of galvanized wire technology. It includes a solution tank with a pick-and-place mechanism on its upper side. The pick-and-place mechanism includes a fixed rod fixedly connected to the upper side of the solution tank, a first cylinder fixedly connected to the upper side of the fixed rod, and a second cylinder fixedly connected to the lower side of the first cylinder. This improves upon the problem of manually inserting and removing the galvanized wire from the rust removal tube, which could easily expose the wire to oxalic acid solution and cause injury. In this device, the pick-and-place mechanism can be used to guide the galvanized wire into the oxalic acid solution inside the solution tank for rust removal and then remove the galvanized wire from the solution. The entire process eliminates the need for manual placement and removal of the galvanized wire from the solution tank, making it safer and less likely for the wire to come into contact with the oxalic acid solution.
[0004] The existing technology has the following problems:
[0005] 1. Most existing anti-rust removal machines for galvanized wire processing use rust removal liquid treatment. However, since the equipment does not have a drying function, the wet workpieces need to be manually transferred to a separate drying device after rust removal. This process can easily cause damage to the galvanized layer, reduced production efficiency, and pollution of the workshop floor, which cannot meet the usage requirements.
[0006] 2. Most existing anti-rust removal machines for galvanized wire processing adopt a fixed structure and do not have the function of being moved. This makes it difficult to move the equipment when the workshop layout is adjusted or the production line is reorganized, resulting in reduced utilization and reduced production efficiency. This reduces the practicality of the equipment and makes it inconvenient to promote. Utility Model Content
[0007] To address the shortcomings of existing technologies, this utility model provides a rust-removing and anti-detachment machine for galvanized wire processing. It solves the problem that current machines lack drying capabilities, which necessitates manual transfer of wet workpieces to independent drying equipment after rust removal. This process easily damages the galvanized layer, reduces production efficiency, and contaminates the workshop floor. Furthermore, the lack of mobility makes it difficult to relocate the machine during workshop layout adjustments or production line reorganizations, resulting in reduced utilization and reduced production efficiency.
[0008] To achieve the above objectives, this utility model provides the following technical solution: a rust-removing machine for galvanized wire processing, comprising a solution tank, a support frame at the top of the solution tank, a hydraulic cylinder on one side of the top of the support frame, a fixed plate at the bottom of the hydraulic cylinder, a motor at the top center of the fixed plate, a rotating shaft at the output end of the motor, a carrying rack at the bottom of the rotating shaft, an ultrasonic vibration mechanism at the bottom of the interior of the solution tank, a connecting pipe at the top front of the solution tank, a heating box at the front end of the connecting pipe, a support plate on one side of the back of the heating box, a fan at the center of the front of the heating box, a heating tube inside the heating box, and a moving component at the bottom of the solution tank.
[0009] As a preferred technical solution of this utility model, the top end of the rotating shaft is fixedly connected to a motor, the bottom end of the rotating shaft passes through a fixing plate and is fixedly connected to a carrier, and the carrier has several sets of through holes arranged in a ring array.
[0010] As a preferred embodiment of this utility model, one end of the connecting pipe is fixedly connected to the solution tank, and the other end of the connecting pipe is fixedly connected to the heating tank. The solution tank, the connecting pipe, and the heating tank are connected in a continuous manner, and the internal volume of the solution tank is set in a 2:1 ratio with the volume of the solution.
[0011] As a preferred technical solution of this utility model, the heating tube is fixedly connected and installed on the heating box. There are three sets of heating tubes, and the three sets of heating tubes are arranged in a straight line at equal intervals. The positions of the heating tubes correspond to the positions of the fans.
[0012] As a preferred technical solution of this utility model, the movable component includes a base plate, a fixing frame is provided on one side of the base plate, a connecting shaft is provided inside the fixing frame, a limiting plate is provided on the outer surface of the connecting shaft, a first fixing hole is provided at the bottom of the limiting plate, a fixing rod is provided inside the first fixing hole, a moving wheel is provided on one side of the bottom of the base plate, a reinforcing plate is provided at the bottom of the moving wheel, and a second fixing hole is provided on one side of the top of the reinforcing plate.
[0013] As a preferred technical solution of this utility model, the limiting plate is mounted on the connecting shaft by rotational connection, the position of the first fixing hole and the position of the second fixing hole are set to correspond to each other, and the size of the first fixing hole, the size of the fixing rod and the size of the second fixing hole are adapted to each other.
[0014] As a preferred embodiment of this utility model, both the front and rear ends of the reinforcing plate are inclined, and the bottom of the reinforcing plate is provided with anti-slip texture.
[0015] Compared with the prior art, this utility model provides a rust-removing machine for galvanized wire processing, which has the following beneficial effects:
[0016] 1. This rust-removing machine for galvanized wire processing includes a solution tank, hydraulic cylinder, motor, frame, heating chamber, fan, and heating pipe. After rust removal, the hydraulic cylinder pulls the galvanized wire vertically upward to a designated height within the frame to separate it from the solution in the tank. Then, the motor rotates the frame slowly, generating centrifugal force to fling the solution off the surface of the galvanized wire, accelerating the removal of the solution. Finally, the heating pipe and fan deliver hot air to the frame, increasing airflow and internal temperature for rapid drying of the galvanized wire. This design provides the rust remover with a drying function, eliminating the need for manual transfer of wet workpieces to a separate drying unit after rust removal, thus meeting usage requirements.
[0017] 2. This anti-detachment rust removal machine for galvanized wire processing features a limiting plate, a first fixing hole, a fixing rod, moving wheels, a reinforcing plate, and a second fixing hole. During fixing, the reinforcing plate is first placed at the desired location on the rust removal machine. Then, the moving wheels push the rust removal machine onto the reinforcing plate, and the limiting plate is rotated to contact the reinforcing plate. Finally, the fixing rod connects the first and second fixing holes, limiting and fixing the rust removal machine, thus improving its stability and robustness. During movement, the fixing rod on the limiting plate is removed, and the limiting plate is rotated back to its original position. The moving wheels then push the rust removal machine off the reinforcing plate and move it to the designated location. This design enables the rust removal machine to be moved, avoiding the problem of difficulty in flexibly moving the machine during workshop layout adjustments or production line reorganization, thus improving its practicality and facilitating its widespread adoption. Attached Figure Description
[0018] Figure 1 This is a schematic diagram of the overall structure of this utility model;
[0019] Figure 2 This is a cross-sectional structural diagram of the solution tank of this utility model;
[0020] Figure 3This is a cross-sectional structural diagram of the heating box of this utility model;
[0021] Figure 4 This is a three-dimensional structural diagram of the mobile component of this utility model;
[0022] Figure 5 for Figure 4 Enlarged view of the structure at point A in the middle.
[0023] In the diagram: 1. Solution tank; 2. Support frame; 3. Hydraulic cylinder; 4. Fixing plate; 5. Motor; 6. Rotating shaft; 7. Loading rack; 8. Ultrasonic vibration mechanism; 9. Connecting pipe; 10. Heating box; 11. Support plate; 12. Fan; 13. Heating tube; 14. Moving component; 141. Base plate; 142. Fixing frame; 143. Connecting shaft; 144. Limiting plate; 145. First fixing hole; 146. Fixing rod; 147. Moving wheel; 148. Reinforcing plate; 149. Second fixing hole. Detailed Implementation
[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0025] Reference Figure 1 , Figure 2 and Figure 3 An embodiment of this utility model provides: a rust-removing machine for galvanized wire processing, comprising a solution tank 1, a support 2 on the top of the solution tank 1, a hydraulic cylinder 3 on one side of the top of the support 2, a fixing plate 4 at the bottom of the hydraulic cylinder 3, a motor 5 in the middle of the top of the fixing plate 4, a rotating shaft 6 at the output end of the motor 5, a carrying rack 7 at the bottom of the rotating shaft 6, an ultrasonic vibration mechanism 8 at the bottom of the interior of the solution tank 1, a connecting pipe 9 on the upper front of the solution tank 1, a heating box 10 at the front end of the connecting pipe 9, a support plate 11 on one side of the back of the heating box 10, a fan 12 in the middle of the front of the heating box 10, a heating tube 13 inside the heating box 10, and a moving component 14 at the bottom of the solution tank 1; the top of the rotating shaft 6 is fixedly connected to the motor 5, and the bottom of the rotating shaft 6 passes through the fixing plate 4 and is fixedly connected to the carrying rack 7; the carrying rack 7 has several sets of through holes arranged in a circular array.
[0026] Specifically, by starting the motor 5, the carrier 7 on the rotating shaft 6 can be slowly rotated to generate centrifugal force, so as to throw out the solution on the surface of the galvanized wire and speed up the removal of the solution from the surface of the galvanized wire.
[0027] Reference Figure 1 , Figure 2 and Figure 3 One end of the connecting pipe 9 is fixedly connected to the solution tank 1, and the other end of the connecting pipe 9 is fixedly connected to the heating box 10. The solution tank 1, the connecting pipe 9 and the heating box 10 are connected in a continuous manner. The internal volume of the solution tank 1 is set in a 2:1 ratio with the volume of the solution. The heating pipe 13 is fixedly connected to the heating box 10. There are three sets of heating pipes 13. The three sets of heating pipes 13 are arranged in a straight line at equal intervals. The positions of the heating pipes 13 correspond to the positions of the fan 12.
[0028] Specifically, it facilitates the delivery of hot air to the interior of the rack 7 by activating the heating tube 13 and fan 12 on the heating box 10. The hot air accelerates the airflow speed inside the rack 7 and increases the internal temperature of the rack 7, thereby achieving the purpose of quickly drying the galvanized wire.
[0029] Reference Figure 1 , Figure 4 and Figure 5 The movable component 14 includes a base plate 141, a fixing frame 142 on one side of the base plate 141, a connecting shaft 143 inside the fixing frame 142, a limiting plate 144 on the outer surface of the connecting shaft 143, a first fixing hole 145 at the bottom of the limiting plate 144, a fixing rod 146 inside the first fixing hole 145, a moving wheel 147 on one side of the bottom of the base plate 141, a reinforcing plate 148 at the bottom of the moving wheel 147, and a second fixing hole 149 on one side of the top of the reinforcing plate 148. The limiting plate 144 is rotatably connected to the connecting shaft 143. The positions of the first fixing hole 145 and the second fixing hole 149 correspond to each other, and the dimensions of the first fixing hole 145, the fixing rod 146, and the second fixing hole 149 are adapted to each other.
[0030] Specifically, the first fixing hole 145 on the limiting plate 144 and the second fixing hole 149 on the reinforcing plate 148 can be connected by the fixing rod 146 to limit and fix the rust removal machine, thereby improving the stability and firmness of the rust removal machine. At the same time, during the movement, the limiting plate 144 can be rotated to reset, so as to prevent it from affecting the movement of the rust removal machine. In this utility model, the connection between the limiting plate 144 and the connecting shaft 143 is relatively tight, so that the limiting plate 144 will not rotate when it is not subjected to a large external force.
[0031] Reference Figure 1 , Figure 4 and Figure 5 The front and rear ends of the reinforcing plate 148 are both inclined, and the bottom of the reinforcing plate 148 is provided with anti-slip texture.
[0032] Specifically, it facilitates the user to push the rust remover onto the reinforcing plate 148 for positioning and fixing, or to push the rust remover off the reinforcing plate 148 and move it to a designated position. At the same time, the anti-slip texture on the reinforcing plate 148 increases the friction between the reinforcing plate 148 and the ground, further improving the stability of the rust remover when it is fixed. The anti-slip texture used in this utility model is a relatively common texture structure in the existing technology and can be selected according to needs.
[0033] It should be noted that (motor 5, ultrasonic vibration mechanism 8, fan 12 and heating tube 13) are all well-known or known to those skilled in the art, and therefore will not be described here.
[0034] The working principle and usage process of this utility model are as follows: After rust removal, the hydraulic cylinder 3 on the support 2 is activated to pull the galvanized wire in the carrier 7 vertically upward to a specified height so that it can be separated from the solution in the solution tank 1. Then, the motor 5 on the fixed plate 4 is activated to drive the carrier 7 on the rotating shaft 6 to rotate slowly and generate centrifugal force so as to throw out the solution on the surface of the galvanized wire and accelerate the removal speed of the solution on the surface of the galvanized wire. Finally, the heating tube 13 and the fan 12 on the heating box 10 are activated to deliver hot air to the inside of the carrier 7. The hot air accelerates the air flow speed inside the carrier 7 and increases the internal temperature of the carrier 7, thereby achieving the purpose of quickly drying the galvanized wire.
[0035] When fixing, first place the reinforcing plate 148 in the moving assembly 14 at the position where the rust remover needs to be fixed. Then, push the rust remover onto the reinforcing plate 148 using the moving wheels 147, and rotate the limiting plate 144 on the connecting shaft 143 to make it contact the reinforcing plate 148. Finally, connect the first fixing hole 145 on the limiting plate 144 and the second fixing hole 149 on the reinforcing plate 148 using the fixing rod 146 to limit and fix the rust remover, thereby improving the stability and firmness of the rust remover. When moving, first remove the fixing rod 146 on the limiting plate 144, and then reset the limiting plate 144 by rotating it. Then, push the rust remover off the reinforcing plate 148 and move it to the designated position using the moving wheels 147.
[0036] Finally, it should be noted that the above description is merely a preferred embodiment of this utility model and is not intended to limit the utility model. Although the utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this utility model should be included within the protection scope of this utility model.
Claims
1. A rust-removing machine for galvanized wire processing, comprising a solution tank (1), characterized in that: The solution tank (1) is provided with a support (2) on the top, a hydraulic cylinder (3) is provided on one side of the top of the support (2), a fixed plate (4) is provided at the bottom of the hydraulic cylinder (3), a motor (5) is provided in the middle of the top of the fixed plate (4), a rotating shaft (6) is provided at the output end of the motor (5), a carrying rack (7) is provided at the bottom of the rotating shaft (6), an ultrasonic vibration mechanism (8) is provided at the bottom inside the solution tank (1), a connecting pipe (9) is provided on the front top of the solution tank (1), a heating box (10) is provided at the front end of the connecting pipe (9), a support plate (11) is provided on one side of the back of the heating box (10), a fan (12) is provided in the middle of the front of the heating box (10), a heating tube (13) is provided inside the heating box (10), and a moving component (14) is provided at the bottom of the solution tank (1).
2. The anti-detachment and rust removal machine for galvanized wire processing according to claim 1, characterized in that: The top end of the rotating shaft (6) is fixedly connected to the motor (5), and the bottom end of the rotating shaft (6) passes through the fixing plate (4) and is fixedly connected to the carrier (7). The carrier (7) has several sets of through holes arranged in a ring array.
3. The anti-detachment and rust removal machine for galvanized wire processing according to claim 1, characterized in that: One end of the connecting pipe (9) is fixedly connected to the solution tank (1), and the other end of the connecting pipe (9) is fixedly connected to the heating box (10). The solution tank (1), the connecting pipe (9) and the heating box (10) are connected in a continuous manner. The internal volume of the solution tank (1) is set in a 2:1 ratio with the volume of the solution.
4. The anti-detachment and rust removal machine for galvanized wire processing according to claim 1, characterized in that: The heating tube (13) is fixedly installed on the heating box (10). There are three sets of heating tubes (13), which are arranged in a straight line at equal intervals. The positions of the heating tubes (13) correspond to the positions of the fan (12).
5. The anti-detachment and rust removal machine for galvanized wire processing according to claim 1, characterized in that: The moving component (14) includes a base plate (141), a fixing frame (142) is provided on one side of the base plate (141), a connecting shaft (143) is provided inside the fixing frame (142), a limiting plate (144) is provided on the outer surface of the connecting shaft (143), a first fixing hole (145) is provided at the bottom of the limiting plate (144), a fixing rod (146) is provided inside the first fixing hole (145), a moving wheel (147) is provided on one side of the bottom of the base plate (141), a reinforcing plate (148) is provided at the bottom of the moving wheel (147), and a second fixing hole (149) is provided on one side of the top of the reinforcing plate (148).
6. The anti-detachment and rust removal machine for galvanized wire processing according to claim 5, characterized in that: The limiting plate (144) is rotatably connected to the connecting shaft (143). The position of the first fixing hole (145) and the position of the second fixing hole (149) are respectively set to correspond to each other. The size of the first fixing hole (145), the size of the fixing rod (146) and the size of the second fixing hole (149) are adapted to each other.
7. The anti-detachment and rust removal machine for galvanized wire processing according to claim 5, characterized in that: The front and rear ends of the reinforcing plate (148) are both inclined, and the bottom of the reinforcing plate (148) is provided with anti-slip texture.