Batch electroplating device for electroplating grinding wheels

Abstract

A batch electroplating device for electroplated grinding wheels comprises a mandrel, at least two isolating rings are arranged on the mandrel, electroplated grinding wheel base bodies are arranged between the adjacent isolating rings, and a left gland and a right gland are arranged on the two sides of each electroplated grinding wheel base body respectively. A leakage net is arranged on the outer side of the circumference of the electroplated grinding wheel base body, and the left side and the right side of the leakage net are matched with the left gland and the right gland respectively. Inner holes are formed in the isolating ring, the electroplated grinding wheel base body, the left gland and the right gland, and the outer diameter of the mandrel is matched with the diameter of the inner holes of the left gland, the right gland, the isolating ring and the electroplated grinding wheel base body. The electroplating grinding wheel has the advantages that the machining efficiency of the electroplating grinding wheel machined through the technical scheme is obviously improved, the technical parameter indexes of the electroplating grinding wheel meet the requirements through experimental detection, and the electroplating grinding wheel has good performance.

Description

Technical Field

[0001] This utility model relates to the field of electroplating grinding wheel processing, and in particular to the tooling used for groove grinding wheels made by electrochemical reaction of abrasive and metal materials. Background Technology

[0002] Electroplated grinding wheels are made by electroplating abrasive grains onto the working surface of the grinding wheel matrix, making the surface smoother, more wear-resistant, and less prone to grain shedding. Electroplated grinding wheels have significant advantages in grinding processes, mainly in terms of simple manufacturing process, high grinding precision, long service life, convenient application, and cost savings. They can fully utilize the characteristics of abrasive grains in high-speed and high-efficiency grinding. Utility Model Content

[0003] The technical problem to be solved by this utility model is to address the shortcomings of existing electroplating grinding wheel devices, such as low efficiency and inconvenient operation, by providing a method and device for mass electroplating grinding wheels.

[0004] To solve the above problems, this utility model is achieved through the following technical solution:

[0005] A batch electroplating apparatus for electroplating grinding wheels includes a mandrel with at least two isolation rings. An electroplating grinding wheel base is disposed between adjacent isolation rings. A left pressure cap and a right pressure cap are respectively disposed on both sides of the electroplating grinding wheel base. A mesh screen is disposed on the outer circumference of the electroplating grinding wheel base, and the left and right sides of the mesh screen cooperate with the left and right pressure caps, respectively. Inner holes are provided in the isolation rings, the electroplating grinding wheel base, the left pressure cap, and the right pressure cap. The outer diameter of the mandrel cooperates with the inner hole diameters of the left and right pressure caps, the isolation rings, and the electroplating grinding wheel base.

[0006] The isolation ring has protrusions on both sides, which are arranged along the circumference; the electroplated grinding wheel base has grooves that cooperate with the protrusions.

[0007] All electroplated grinding wheel bases have a boss at the bottom, which cooperates with the connected left and right pressure caps or isolation rings.

[0008] Four isolation rings are provided on the mandrel: a first isolation ring, a second isolation ring, a third isolation ring, and a fourth isolation ring; a left pressure cap is provided on the left side of the first isolation ring, and a right pressure cap is provided on the right side of the fourth isolation ring; a first electroplated grinding wheel base is provided between the first isolation ring and the left pressure cap, a second electroplated grinding wheel base is provided between the first isolation ring and the second isolation ring, a third electroplated grinding wheel base is provided between the second isolation ring and the third isolation ring, a fourth electroplated grinding wheel base is provided between the third isolation ring and the fourth isolation ring, and a fifth electroplated grinding wheel base is provided between the fourth isolation ring and the right pressure cap.

[0009] The mandrel has a left end cap and a right end cap at both ends, and the mandrel has threads at both ends. The left end cap and the right end cap are threaded onto the mandrel.

[0010] The aforementioned mesh includes two semi-circular meshes, which together form a circular mesh, and a locking buckle is provided between the two semi-circular meshes.

[0011] The mesh has multiple small through holes on its circumference.

[0012] The left end cap, right end cap, left pressure cap, and right pressure cap are all made of rigid PVC material.

[0013] The isolation ring and mandrel are made of H62 material.

[0014] The mesh is made of PP material.

[0015] Compared with the prior art, the present invention has the following beneficial effects: the electroplated grinding wheel processed by the above technical solution has significantly improved processing efficiency, and through experimental testing, its technical parameters meet the requirements and have good performance. Attached Figure Description

[0016] Figure 1 This is a three-dimensional structural diagram of the present invention;

[0017] Figure 2 This is a three-dimensional half-section structural schematic diagram of the present invention. Detailed Implementation

[0018] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0019] In the description of this utility model, it should be understood that the terms "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "inner", "outer", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0020] like Figure 1As shown, a batch electroplating device for electroplating grinding wheels includes a mandrel 7 with at least two isolation rings. An electroplating grinding wheel base is disposed between adjacent isolation rings. A left pressure cap 4 and a right pressure cap 3 are respectively disposed on both sides of the electroplating grinding wheel base. A mesh screen 5 is disposed on the outer circumference of the electroplating grinding wheel base, with its left and right sides respectively engaging with the left pressure cap 4 and the right pressure cap 3. Inner holes are provided in the isolation rings, the electroplating grinding wheel base, the left pressure cap 4, and the right pressure cap 3. The outer diameter of the mandrel 7 matches the inner hole diameters of the left and right pressure caps, isolation rings, and the electroplating grinding wheel base.

[0021] Furthermore, protrusions 17 are provided on the left and right sides of the isolation ring, and the protrusions 17 are arranged in the circumferential direction; a groove is provided on the electroplated grinding wheel base, and the groove cooperates with the protrusions 17; after the isolation ring and the electroplated grinding wheel base are installed together, the mandrel 7 is inserted in sequence.

[0022] Furthermore, four isolation rings are provided on the mandrel 7, namely, a first isolation ring 13, a second isolation ring 14, a third isolation ring 15, and a fourth isolation ring 16. A left pressure cap 4 is provided on the left side of the first isolation ring 13, and a right pressure cap 3 is provided on the right side of the fourth isolation ring 16. A first electroplated grinding wheel base 8 is provided between the first isolation ring 13 and the left pressure cap 4, a second electroplated grinding wheel base 9 is provided between the first isolation ring 13 and the second isolation ring 14, a third electroplated grinding wheel base 10 is provided between the second isolation ring 14 and the third isolation ring 15, a fourth electroplated grinding wheel base 11 is provided between the third isolation ring 15 and the fourth isolation ring 16, and a fifth electroplated grinding wheel base 12 is provided between the fourth isolation ring 16 and the right pressure cap 3.

[0023] Better still, a boss 18 is provided at the bottom of the first electroplated grinding wheel base 8, the second electroplated grinding wheel base 9, the third electroplated grinding wheel base 10, the fourth electroplated grinding wheel base 11 and the fifth electroplated grinding wheel base 12, and the boss 18 cooperates with the connected left and right pressure caps or isolation rings.

[0024] The mandrel 7 is provided with a left end cap 1 and a right end cap 2 at both ends. The mandrel 7 is threaded at both ends. The left end cap 1 and the right end cap 2 are threadedly connected to the mandrel 7. The device inserted into the mandrel 7 is fixed and tightened by tightening the bolts to prevent the positions of the first electroplated grinding wheel base 8, the second electroplated grinding wheel base 9, the third electroplated grinding wheel base 10, the fourth electroplated grinding wheel base 11 and the fifth electroplated grinding wheel base 12 from becoming loose.

[0025] Furthermore, the mesh 5 includes two semi-circular meshes, which together form a circular mesh. More preferably, a locking buckle 19 is provided between the two semi-circular meshes, the locking buckle 19 serving to secure the mesh 5 so that it can be symmetrically joined together.

[0026] After fixing, install the mesh 5 on the outer periphery of the entire device. The two ends of the mesh 5 fit with the right side of the left pressure cover 4 and the left side of the right pressure cover 3. The mesh 5 has multiple small through holes 6 on its circumference. The function of the small through holes 6 is to screen out the abrasive particles that need to be electroplated, so that the abrasive particles are evenly screened to the position where the plating layer needs to be applied.

[0027] Preferably, the left end cap 1, right end cap 2, left pressure cap 4, and right pressure cap 3 are made of rigid PVC. Rigid PVC is lightweight, durable, waterproof, moisture-proof, corrosion-resistant, and easy to process with high efficiency. Additionally, the isolation ring and spindle 7 are made of H62 material, which has excellent electrical conductivity, thermal conductivity, and corrosion resistance. The mesh 5 is made of PP material, which is lightweight and easy to clean.

[0028] The electroplated grinding wheel processed using the above technical solution has significantly improved processing efficiency. Through experimental testing, its technical parameters meet the requirements and it has good performance.

[0029] The above description is only a preferred embodiment of the present utility model. It should be noted that those skilled in the art can make several changes and improvements without departing from the overall concept of the present utility model, and these should also be considered within the protection scope of the present utility model.

Claims

1. A batch electroplating apparatus for electroplating grinding wheels, characterized in that: The device includes a mandrel (7), on which at least two isolation rings are provided. An electroplated grinding wheel base is provided between adjacent isolation rings. A left pressure cap (4) and a right pressure cap (3) are provided on both sides of the electroplated grinding wheel base. A mesh screen (5) is provided on the outer circumference of the electroplated grinding wheel base. The left and right sides of the mesh screen (5) are respectively matched with the left pressure cap (4) and the right pressure cap (3). An inner hole is provided in the isolation rings, the electroplated grinding wheel base, the left pressure cap (4) and the right pressure cap (3). The outer diameter of the mandrel (7) matches the inner hole diameter of the left and right pressure caps, the isolation rings and the electroplated grinding wheel base.

2. The batch electroplating apparatus for electroplating grinding wheels according to claim 1, characterized in that: A protrusion (17) is provided on the left and right sides of the isolation ring, and the protrusion (17) is arranged in the circumferential direction; a groove is provided on the electroplated grinding wheel base, and the groove cooperates with the protrusion (17).

3. The batch electroplating apparatus for electroplating grinding wheels according to claim 1, characterized in that: A boss (18) is provided at the bottom of all electroplated grinding wheel bases. The boss (18) is engaged with the connected left and right pressure caps or isolation rings.

4. A batch electroplating apparatus for electroplating grinding wheels according to claim 1, 2, or 3, characterized in that: Four isolation rings are provided on the mandrel (7): a first isolation ring (13), a second isolation ring (14), a third isolation ring (15), and a fourth isolation ring (16); a left pressure cap (4) is provided on the left side of the first isolation ring (13), and a right pressure cap (3) is provided on the right side of the fourth isolation ring (16); a first electroplated grinding wheel base (8) is provided between the first isolation ring (13) and the left pressure cap (4), a second electroplated grinding wheel base (9) is provided between the first isolation ring (13) and the second isolation ring (14), a third electroplated grinding wheel base (10) is provided between the second isolation ring (14) and the third isolation ring (15), a fourth electroplated grinding wheel base (11) is provided between the third isolation ring (15) and the fourth isolation ring (16), and a fifth electroplated grinding wheel base (12) is provided between the fourth isolation ring (16) and the right pressure cap (3).

5. A batch electroplating apparatus for electroplating grinding wheels according to claim 1, characterized in that: The mandrel (7) is provided with a left end cap (1) and a right end cap (2) at both ends. The mandrel (7) is threaded at both ends, and the left end cap (1) and the right end cap (2) are threadedly connected to the mandrel (7).

6. A batch electroplating apparatus for electroplating grinding wheels according to claim 1, characterized in that: The aforementioned mesh (5) includes two semi-circular meshes, which together form a circular mesh, and a locking buckle (19) is provided between the two semi-circular meshes.

7. A batch electroplating apparatus for electroplating grinding wheels according to claim 1, characterized in that: The mesh (5) has multiple small through holes (6) on its circumference.

8. A batch electroplating apparatus for electroplating grinding wheels according to claim 1, characterized in that: The left end cap (1), right end cap (2), left pressure cap (4) and right pressure cap (3) are made of rigid PVC material.

9. A batch electroplating apparatus for electroplating grinding wheels according to claim 1, characterized in that: The isolation ring and mandrel (7) are made of H62 material.

10. A batch electroplating apparatus for electroplating grinding wheels according to claim 1, characterized in that: The material of the mesh (5) is PP.

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