Adjustable combined device for liquid filling volume on-line inspection

Abstract

The utility model provides an adjustable combined device for liquid loading volume on-line inspection, which comprises an adjustable light-emitting diode (LED) lamp strip light source and a combined baffle device capable of being quantitatively adjusted, and the adjustable LED lamp strip light source and the combined baffle device capable of being quantitatively adjusted are respectively arranged on two sides above a bottle outlet track. The adjustable LED lamp strip light source comprises a lamp strip portal frame, a lifting mechanism and an LED lamp strip light source, the combined baffle device capable of being quantitatively adjusted comprises a baffle fixing portal frame, a quantitative lower limit indicating baffle and a quantitative upper limit indicating baffle, and quantitative scale marks are arranged on the two sides of the quantitative lower limit indicating baffle and the quantitative upper limit indicating baffle. The light source provided by the LED lamp strip light source is combined with the quantification of the quantitative lower limit indication baffle, the quantitative upper limit indication baffle and the quantitative scale marks, so that the rapid identification of the insufficient or overproof inspection of the container can be realized, and the heights of the quantitative lower limit indication baffle and the quantitative upper limit indication baffle are adjustable; therefore, the device is suitable for checking different loading standards.

Description

Technical Field

[0001] This utility model relates to the field of liquid filling technology, specifically to an adjustable combination device for online liquid filling inspection. Background Technology

[0002] Traditional light inspection uses a single light strip for simple checks. Quantitative inspection and identification are an improvement method to enhance inspection effectiveness. Therefore, existing technologies include auxiliary observation devices for the amount of disinfectant contained in the solution.

[0003] For example, patent document CN214745619U discloses an auxiliary observation device for the volume of disinfectant, including an observation lamp and a bracket for receiving the observation lamp. The bracket includes a support plate and a positioning component. The support plate is connected to a frame. The positioning component includes a positioning plate and a limiting plate. The positioning plate and the limiting plate are arranged parallel to each other on the support plate. The observation lamp is placed between the positioning plate and the limiting plate. The limiting plate is slidably connected to the support plate in a direction close to or away from the positioning plate. The support plate is provided with a locking component for locking the sliding distance of the limiting plate. The bracket design prevents the observation lamp from falling off. At the same time, the observation lamp is provided with scale lines, making it easier for staff to observe the amount of material in the bottle.

[0004] This filling inspection device mainly addresses the problem of the observation lamp easily falling off, but it has the following defects: Although the device has scale markings at the light source of the lamp for quantitative measurement, it cannot perform effective identification and inspection because it does not have a complete reference component. Utility Model Content

[0005] In view of the deficiencies in the prior art, the purpose of this utility model is to provide an adjustable combination device for online inspection of liquid volume.

[0006] The adjustable combination device for online inspection of liquid filling volume provided by this utility model includes an adjustable LED light strip light source and a quantitatively adjustable combination baffle device, wherein the adjustable LED light strip light source and the quantitatively adjustable combination baffle device are respectively arranged on both sides above the bottle outlet track.

[0007] The adjustable LED light strip light source includes a light strip gantry, a lifting mechanism, and an LED light strip light source. The light strip gantry is set on one side of the bottle dispensing track.

[0008] The LED light strip light source is mounted on the light strip gantry through a light source lifting and adjusting mechanism, and is used to emit light perpendicular to the conveying direction of the bottle outlet track;

[0009] The adjustable combined baffle device includes a baffle fixing gantry, a lower quantitative limit indicator baffle, and a higher quantitative limit indicator baffle. The baffle fixing gantry is located on the other side of the bottle dispensing track.

[0010] The baffle fixing gantry is divided into an upper limit indicator baffle fixing part and a lower limit indicator baffle fixing part along the bottle outlet track conveying direction. The quantitative upper limit indicator baffle is installed in the upper limit indicator baffle fixing part through a first baffle lifting and adjusting device, and the quantitative lower limit indicator baffle is installed in the lower limit indicator baffle fixing part through a second baffle lifting and adjusting device.

[0011] The upper edge of the quantitative upper limit indicator baffle is located at the upper limit height of the container filling volume, and the lower edge of the quantitative lower limit indicator baffle is located at the lower limit height of the container filling volume. Quantitative scale lines are provided on both sides of the upper limit indicator baffle fixing part and the lower limit indicator baffle fixing part.

[0012] Preferably, the light source lifting and adjusting mechanism includes a lifting screw and a lifting nut;

[0013] The lifting screw is mounted on the crossbeam of the LED strip gantry frame. The bottom of the lifting screw is fixedly connected to the LED strip light source. The lifting nut is threadedly connected to the lifting screw and is used to adjust the height of the LED strip light source by rotation.

[0014] Preferably, the first baffle lifting adjustment device includes a lifting adjustment screw and a lifting adjustment nut;

[0015] The lifting adjustment screw is mounted on the crossbeam of the baffle fixing gantry frame. The top of the lifting adjustment screw is fixedly connected to the quantitative upper limit indicator baffle. The lifting adjustment nut is threadedly connected to the lifting adjustment screw and is used to adjust the height of the quantitative upper limit indicator baffle by rotation.

[0016] Preferably, the second baffle lifting adjustment device includes a lifting adjustment bolt;

[0017] The lower limit indicator baffle fixing part of the baffle fixing gantry has vertical frames on both sides. The top of the vertical frame is provided with a lifting adjustment groove in the vertical direction, and the lifting adjustment bolt is inserted into the lifting adjustment groove.

[0018] The tail end of the lifting adjustment bolt is fixedly connected to the quantitative lower limit indicator baffle, and the head end of the lifting adjustment bolt is used to abut against the edge of the lifting adjustment groove.

[0019] Preferably, a first elastic buffer baffle is provided on the outlet side of the light strip gantry;

[0020] The outlet side of the baffle-fixed gantry is provided with a second elastic buffer baffle corresponding to the first elastic buffer baffle. The ends of the first elastic buffer baffle and the second elastic buffer baffle are used to jointly block the moving container and eliminate the gap between adjacent containers.

[0021] Preferably, the bottom of the light strip gantry is provided with a first bottle guard extending along the conveying direction of the bottle outlet track; the bottom of the baffle fixing gantry is provided with a second bottle guard corresponding to the first bottle guard, and the height of both the first and second bottle guards is lower than the height of the container.

[0022] Preferably, it also includes an adjustable-spacing gantry frame, wherein the adjustable-spacing gantry frame includes a first gantry frame and a second gantry frame arranged side by side along a direction perpendicular to the bottle dispensing track;

[0023] The first gantry frame and the second gantry frame are connected by a spacing adjustment device, and the light strip gantry frame and the baffle fixing gantry frame are respectively fixedly installed on the first gantry frame and the second gantry frame.

[0024] Preferably, the spacing adjustment device includes a gantry connecting block and a spacing adjustment bolt;

[0025] One of the first gantry frame and the second gantry frame is fixedly installed at one end of the gantry frame connecting block, and the other end of the gantry frame connecting block is provided with a spacing adjustment groove extending in a direction perpendicular to the bottle outlet track, and the spacing adjustment bolt is inserted into the spacing adjustment groove;

[0026] The tail end of the spacing adjustment bolt is fixedly connected to another of the first gantry and the second gantry, and the head end of the spacing adjustment bolt is used to abut against the edge of the spacing adjustment groove.

[0027] Preferably, the gantry frame connecting blocks include multiple blocks, and the multiple gantry frame connecting blocks are installed side by side in a vertical direction.

[0028] Preferably, the height of the upper edge of the upper limit indicator baffle and the height of the lower limit indicator baffle are both within the height range of the quantitative scale line.

[0029] Compared with the prior art, the present invention has the following beneficial effects:

[0030] This invention utilizes an LED light strip to provide a light source, combined with a quantitative lower limit indicator baffle and a quantitative scale line for quantitative measurement. This enables rapid identification of insufficient filling in a container, and combined with a quantitative upper limit indicator baffle and a quantitative scale line for quantitative measurement, enables rapid identification of excessive filling in a container. Furthermore, the heights of the quantitative lower limit indicator baffle and the quantitative upper limit indicator baffle are adjustable to accommodate inspections of different filling standards. Attached Figure Description

[0031] Other features, objects, and advantages of this invention will become more apparent from the following detailed description of non-limiting embodiments with reference to the accompanying drawings:

[0032] Figure 1This is a schematic diagram of the adjustable LED light strip light source in this utility model;

[0033] Figure 2 This is a schematic diagram of the adjustable spacing gantry frame in this utility model;

[0034] Figure 3 This is a schematic diagram of the quantitatively adjustable combined baffle device of this utility model.

[0035] The diagram shows:

[0036] LED strip gantry frame 101 Second baffle lifting and adjusting device 109

[0037] Lifting screw 102, quantitative scale line 110

[0038] Lifting nut 103 Second elastic buffer baffle 111

[0039] First elastic buffer baffle 104 Second bottle guard 112

[0040] LED strip light source 105 Quantitative upper limit indicator baffle 113

[0041] First bottle guardrail 106, lifting adjustment screw 114

[0042] Quantitative lower limit indicator baffle 107; Gantry connecting block 115

[0043] 108 baffle fixing gantry frame; 116 spacing adjusting bolts Detailed Implementation

[0044] The present invention will now be described in detail with reference to specific embodiments. These embodiments will help those skilled in the art to further understand the present invention, but do not limit the present invention in any way. It should be noted that those skilled in the art can make several changes and improvements without departing from the concept of the present invention. These all fall within the protection scope of the present invention.

[0045] This utility model discloses an adjustable combination device for online inspection of liquid volume. By using an LED light strip light source, combined with a quantitative lower limit indicator baffle, a quantitative upper limit indicator baffle, and a quantitative scale line, it can quickly identify whether the volume in the container is insufficient or excessive. Moreover, the height of the quantitative lower limit indicator baffle and the quantitative upper limit indicator baffle are adjustable to suit inspection of different volume standards.

[0046] The adjustable combination device for online liquid volume inspection provided by this utility model includes an adjustable LED light strip light source and a quantitatively adjustable combination baffle device, wherein the adjustable LED light strip light source and the quantitatively adjustable combination baffle device are respectively arranged on both sides above the bottle outlet track; used for detecting the volume of containers during transportation.

[0047] like Figure 1 As shown, the adjustable LED light strip light source includes a light strip gantry 101, a lifting mechanism, and an LED light strip light source 105. The light strip gantry 101 is set on one side of the bottle dispensing track. The LED light strip light source 105 is mounted on the light strip gantry 101 through the light source lifting and adjusting mechanism and is used to emit light perpendicular to the conveying direction of the bottle dispensing track.

[0048] In a preferred embodiment, the light source lifting and adjusting mechanism includes a lifting screw 102 and a lifting nut 103; the lifting screw 102 is mounted on the crossbar of the LED strip gantry 101, the bottom of the lifting screw 102 is fixedly connected to the LED strip light source 105, and the lifting nut 103 is threadedly connected to the lifting screw 102 for adjusting the height of the LED strip light source 105 by rotation.

[0049] like Figure 3 As shown, the adjustable combined baffle device includes a baffle fixing gantry 108, a lower limit indicating baffle 107, and an upper limit indicating baffle 113. The baffle fixing gantry 108 is located on the other side of the bottle dispensing track. The baffle fixing gantry 108 is divided into an upper limit indicating baffle fixing part and a lower limit indicating baffle fixing part along the conveying direction of the bottle dispensing track. The upper limit indicating baffle 113 is installed in the upper limit indicating baffle fixing part through a first baffle lifting adjustment device, and the lower limit indicating baffle 107 is installed in the lower limit indicating baffle fixing part through a second baffle lifting adjustment device 109. The upper edge of the upper limit indicating baffle 113 is located at the upper limit height of the container filling, and the lower edge of the lower limit indicating baffle 107 is located at the lower limit height of the container filling. Quantitative graduation lines 110 are provided on both sides of the upper limit indicating baffle fixing part and the lower limit indicating baffle fixing part. The height of the upper edge of the quantitative upper limit indicator baffle 113 and the height of the lower edge of the quantitative lower limit indicator baffle 107 are both within the height range of the quantitative scale line 110.

[0050] In a preferred embodiment, the first baffle lifting adjustment device includes a lifting adjustment screw 114 and a lifting adjustment nut; the lifting adjustment screw 114 is mounted on the crossbeam of the baffle fixing gantry 108, the top of the lifting adjustment screw 114 is fixedly connected to the quantitative upper limit indicator baffle 113, and the lifting adjustment nut is threadedly connected to the lifting adjustment screw 114 for adjusting the height of the quantitative upper limit indicator baffle 113 by rotation.

[0051] In a preferred embodiment, the second baffle lifting adjustment device 109 includes a lifting adjustment bolt; both sides of the lower limit indicating baffle fixing part of the baffle fixing gantry 108 have vertical frames, and the top of the vertical frame is provided with a lifting adjustment groove in the vertical direction, and the lifting adjustment bolt is inserted into the lifting adjustment groove; the tail end of the lifting adjustment bolt is fixedly connected to the quantitative lower limit indicating baffle 107, and the head end of the lifting adjustment bolt is used to abut against the edge of the lifting adjustment groove.

[0052] In a preferred embodiment, a first elastic buffer baffle 104 is provided on the outlet side of the light strip gantry 101; a second elastic buffer baffle 111 corresponding to the first elastic buffer baffle 104 is provided on the outlet side of the baffle-fixing gantry 108. The ends of the first elastic buffer baffle 104 and the second elastic buffer baffle 111 are used to jointly block the moving containers and eliminate the gap between adjacent containers. Specifically, the containers being transported can be blocked by the ends of the first elastic buffer baffle 104 and the second elastic buffer baffle 111 until they abut against the containers behind them. When a certain number of containers are blocked, the first elastic buffer baffle 104 and the second elastic buffer baffle 111 further deform, and multiple parallel containers enter the device without gaps. After all the containers have entered the device, the first elastic buffer baffle 104 and the second elastic buffer baffle 111 elastically restore their original shape. Through the above means, the penetration of light sources can be reduced, and the user's eyes can be better protected.

[0053] In a preferred embodiment, the bottom of the light strip gantry 101 is provided with a first bottle guard 106 extending along the conveying direction of the bottle outlet track; the bottom of the baffle fixing gantry 108 is provided with a second bottle guard 112 corresponding to the first bottle guard 106, and the heights of both the first bottle guard 106 and the second bottle guard 112 are lower than the height of the container.

[0054] In a preferred example, such as Figure 2 As shown, it also includes an adjustable spacing gantry frame, which includes a first gantry frame and a second gantry frame arranged side by side along a direction perpendicular to the bottle dispensing track; the first gantry frame and the second gantry frame are connected by a spacing adjustment device, and the light strip gantry frame 101 and the baffle fixing gantry frame 108 are respectively fixedly installed on the first gantry frame and the second gantry frame.

[0055] Specifically, the spacing adjustment device includes a gantry frame connecting block 115 and a spacing adjustment bolt 116. One of the first gantry frame and the second gantry frame is fixedly installed at one end of the gantry frame connecting block 115. The other end of the gantry frame connecting block 115 is provided with a spacing adjustment groove extending in a direction perpendicular to the bottle dispensing track. The spacing adjustment bolt 116 is inserted into the spacing adjustment groove. The tail end of the spacing adjustment bolt 116 is fixedly connected to the other of the first gantry frame and the second gantry frame, and the head end of the spacing adjustment bolt 116 is used to abut against the edge of the spacing adjustment groove. Multiple gantry frame connecting blocks 115 are included, and the multiple gantry frame connecting blocks 115 are installed side by side in a vertical direction.

[0056] The working principle of this utility model is as follows:

[0057] By utilizing the light source effect provided by the LED light strip 105, the lower edge of the quantitative lower limit indicator baffle 107 is adjusted to the standard scale position of the container volume, and the upper edge of the quantitative upper limit indicator baffle 113 is adjusted to the standard scale position of the container volume. When the container passes through the device, containers with insufficient volume will leak the light source of the LED light strip 105 from the lower edge of the quantitative lower limit indicator baffle 107. Containers with excessive volume can be checked and quickly identified according to the calibrated position of the upper edge of the quantitative upper limit indicator baffle 113 when passing through. The identified and detected object can be the liquid medium in transparent, semi-transparent, or light-transmitting containers.

[0058] More specifically, the matching height between the LED light strip 105 and the lower limit indicator baffle 107 and the upper limit indicator baffle 113 can be adjusted by the lifting nut 103. The width of the two gantry frames can be adjusted by the spacing adjustment bolt 116 to accommodate containers of different capacity specifications passing through the device neatly and continuously. The lower limit indicator baffle 107 can be flexibly raised and lowered by adjusting the second baffle lifting adjustment device 109 according to the standard filling height of the container, so that the lower edge of the lower limit indicator baffle 107 coincides with the required scale mark line; the upper limit indicator baffle 113 can be flexibly raised and lowered by adjusting the lifting adjustment screw 114 according to the standard filling height of the container, so that the upper edge of the upper limit indicator baffle 113 coincides with the required scale mark line.

[0059] Furthermore, the widths of the first elastic buffer baffle 104 and the second elastic buffer baffle 111 are positioned by adjusting the spacing adjustment bolt 116. The first elastic buffer baffle 104 and the second elastic buffer baffle 111 can form a flexible angle under the adjustment of the spacing adjustment bolt 116, which can effectively achieve continuous and uninterrupted operation of the inner container of the device, thereby effectively reducing the eye fatigue damage caused by the light source.

[0060] In the description of this application, it should be understood that the terms "upper", "lower", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this application.

[0061] The specific embodiments of this utility model have been described above. It should be understood that this utility model is not limited to the specific embodiments described above, and those skilled in the art can make various changes or modifications within the scope of the claims, which do not affect the substantive content of this utility model. Unless otherwise specified, the embodiments and features described in this application can be arbitrarily combined with each other.

Claims

1. An adjustable combination device for online inspection of liquid volume, characterized in that, It includes an adjustable LED light strip light source and a quantitatively adjustable combined baffle device, wherein the adjustable LED light strip light source and the quantitatively adjustable combined baffle device are respectively arranged on both sides above the bottle outlet track; The adjustable LED light strip light source includes a light strip gantry (101), a lifting mechanism, and an LED light strip light source (105). The light strip gantry (101) is set on one side of the bottle dispensing track. The LED light strip light source (105) is mounted on the light strip gantry (101) through the light source lifting and adjusting mechanism, and is used to emit light perpendicular to the conveying direction of the bottle outlet track; The adjustable combined baffle device includes a baffle fixing gantry (108), a lower quantitative limit indicator baffle (107), and a higher quantitative limit indicator baffle (113). The baffle fixing gantry (108) is located on the other side of the bottle dispensing track. The baffle fixing gantry (108) is divided into an upper limit indicator baffle fixing part and a lower limit indicator baffle fixing part along the bottle outlet track conveying direction. The quantitative upper limit indicator baffle (113) is installed in the upper limit indicator baffle fixing part through the first baffle lifting adjustment device, and the quantitative lower limit indicator baffle (107) is installed in the lower limit indicator baffle fixing part through the second baffle lifting adjustment device (109). The upper edge of the quantitative upper limit indicator baffle (113) is located at the upper limit height of the container filling volume, and the lower edge of the quantitative lower limit indicator baffle (107) is located at the lower limit height of the container filling volume. Quantitative scale lines (110) are provided on both sides of the upper limit indicator baffle fixing part and the lower limit indicator baffle fixing part.

2. The adjustable combination device for online liquid volume inspection according to claim 1, characterized in that, The light source lifting and adjusting mechanism includes a lifting screw (102) and a lifting nut (103); The lifting screw (102) is mounted on the crossbar of the LED strip gantry (101). The bottom of the lifting screw (102) is fixedly connected to the LED strip light source (105). The lifting nut (103) is threadedly connected to the lifting screw (102) and is used to adjust the height of the LED strip light source (105) by rotation.

3. The adjustable combination device for online liquid volume inspection according to claim 1, characterized in that, The first baffle lifting adjustment device includes a lifting adjustment screw (114) and a lifting adjustment nut; The lifting adjustment screw (114) is mounted on the crossbeam of the baffle fixing gantry frame (108). The top of the lifting adjustment screw (114) is fixedly connected to the quantitative upper limit indicator baffle (113). The lifting adjustment nut is threadedly connected to the lifting adjustment screw (114) and is used to adjust the height of the quantitative upper limit indicator baffle (113) by rotation.

4. The adjustable combination device for online liquid volume inspection according to claim 1, characterized in that, The second baffle lifting adjustment device (109) includes a lifting adjustment bolt; The lower limit indicator baffle fixing part of the baffle fixing gantry (108) has vertical frames on both sides. The top of the vertical frame is provided with a lifting adjustment groove in the vertical direction, and the lifting adjustment bolt is inserted into the lifting adjustment groove. The tail end of the lifting adjustment bolt is fixedly connected to the quantitative lower limit indicator baffle (107), and the head end of the lifting adjustment bolt is used to abut against the edge of the lifting adjustment groove.

5. The adjustable combination device for online liquid volume inspection according to claim 1, characterized in that, The outlet side of the light strip gantry (101) is provided with a first elastic buffer baffle (104); The outlet side of the baffle-fixed gantry (108) is provided with a second elastic buffer baffle (111) corresponding to the first elastic buffer baffle (104). The ends of the first elastic buffer baffle (104) and the second elastic buffer baffle (111) are used to jointly block the moving container and eliminate the gap between adjacent containers.

6. The adjustable combination device for online liquid volume inspection according to claim 1, characterized in that, The bottom of the light strip gantry (101) is provided with a first bottle guard rail (106) extending along the conveying direction of the bottle outlet track; The bottom of the baffle fixing gantry frame (108) is provided with a second bottle guard (112) corresponding to the first bottle guard (106). The height of both the first bottle guard (106) and the second bottle guard (112) is lower than the height of the container.

7. The adjustable combination device for online liquid volume inspection according to claim 5, characterized in that, It also includes an adjustable-spacing gantry frame, which includes a first gantry frame and a second gantry frame arranged side by side along a direction perpendicular to the bottle outlet track; The first gantry and the second gantry are connected by a spacing adjustment device. The light strip gantry (101) and the baffle fixing gantry (108) are respectively fixedly installed on the first gantry and the second gantry.

8. The adjustable combination device for online liquid volume inspection according to claim 7, characterized in that, The spacing adjustment device includes a gantry connecting block (115) and a spacing adjustment bolt (116); One of the first gantry frame and the second gantry frame is fixedly installed at one end of the gantry frame connecting block (115), and the other end of the gantry frame connecting block (115) is provided with a spacing adjustment groove extending in a direction perpendicular to the bottle outlet track, and the spacing adjustment bolt (116) is inserted into the spacing adjustment groove; The tail end of the spacing adjustment bolt (116) is fixedly connected to another of the first gantry and the second gantry, and the head end of the spacing adjustment bolt (116) is used to abut against the edge of the spacing adjustment groove.

9. The adjustable combination device for online liquid volume inspection according to claim 8, characterized in that, The gantry frame connecting block (115) includes multiple blocks, and the multiple gantry frame connecting blocks (115) are installed side by side in the vertical direction.

10. The adjustable combination device for online liquid volume inspection according to claim 1, characterized in that, The height of the upper edge of the quantitative upper limit indicator baffle (113) and the height of the lower edge of the quantitative lower limit indicator baffle (107) are both within the height range of the quantitative scale line (110).

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