Rotary center maintenance platform for learning and training

Abstract

The utility model discloses a revolving center maintenance platform for learning and training, which relates to the technical field of revolving center maintenance and training and comprises a base, a motor is arranged at the upper end of the base, a central revolving body is arranged at one end of the motor, and electromagnetic valves are arranged in a mud adding pipe, a lubricating pipe and a profiling guide pipe of the central revolving body; a temperature sensor, a pressure sensor and a rotating speed sensor are arranged in the central rotating body; and a motor speed regulator and a display screen are arranged on one side of the motor. The rotating speeds of the motor and the central rotating body can be changed through the motor speed regulator, and the operation characteristics of the device under different rotating speed faults are researched; meanwhile, electromagnetic valves are installed in the mud adding pipe, the lubricating pipe and the profiling guide pipe, the circulation conditions of the pipelines are controlled through the electromagnetic valves, the blocking faults in the pipelines are simulated, the situation that in the prior art, fault simulation is single is changed through combination of the electromagnetic valves and the pipelines, and more complex and diverse fault scenes can be simulated.

Description

Technical Field

[0001] This utility model relates to the field of rotary center maintenance training technology, specifically a rotary center maintenance platform for learning and training. Background Technology

[0002] The central rotating body of the tunnel boring machine (TBM) is a key component located between the soil chamber partition and the main drive. It mainly consists of a stator and a rotor. The stator is connected to the stationary components, while the rotor rotates with the cutterhead. Its function is to supply the soil chamber and cutterhead with soil amendment materials, hydraulic oil for the cutting tool, and sealing oil for the tool wear device, among other liquid substances. It has various internal fluid channels, and a complex sealing structure ensures that each channel is independent and leak-proof, guaranteeing the normal tunneling operation of the TBM. The central rotating body has contour guide pipes, mud filling pipes, and lubrication pipes. The contour guide pipes provide hydraulic control channels for the contour cutterhead, allowing the cutterhead to extend, retract, and oscillate according to construction needs, thereby achieving contour cutting of the tunnel cross-section. The mud filling pipes supply soil or slurry to the excavation face in front of the cutterhead, reaching the cutterhead through channels inside the central rotating body. This improves the soil properties at the excavation face, giving it better fluidity and water-stopping properties, and reducing tool wear. Lubrication pipes: These provide lubrication to all rotating parts of the central rotating body. Lubrication points are set at key locations on the central rotating body to deliver lubricating oil to the areas requiring lubrication. Currently, to help students better understand the malfunctions of the central rotating body and ensure effective training, a simulated testing platform is used to simulate malfunctions in the central rotating body's operation for student learning purposes.

[0003] For example, prior art application number CN202022120151.4 discloses an experimental platform for simulating and detecting the slewing center of a tunnel boring machine, including a base, a motor, a reducer, a coupling, and a central slewing body. The motor is fixedly installed on one side of the upper end of the base, and the output end of the motor is connected to the reducer via a transmission shaft. The central slewing body is fixedly installed on the other side of the upper end of the base, and the output end of the central slewing body is connected to the output end of the reducer via a coupling. Limit bearings are provided on the outer periphery of both ends of the coupling, and the limit bearings include an inner ring, an outer ring, and bearing balls.

[0004] The existing technology described above has been found through practical use to have a relatively simple fault simulation, which cannot flexibly adapt to the needs of various fault learning scenarios and is difficult to cultivate professional talents that meet the actual production needs; therefore, we have improved the existing technology based on actual usage. Utility Model Content

[0005] The purpose of this section is to outline some aspects of the embodiments of this utility model and to briefly introduce some preferred embodiments. Some simplifications or omissions may be made in this section, as well as in the abstract and title of this application, to avoid obscuring the purpose of this section, the abstract and the title of this utility model. Such simplifications or omissions shall not be used to limit the scope of this utility model.

[0006] In view of the problems existing in the above and / or prior art, the present invention is proposed.

[0007] To achieve the above objectives, this utility model provides the following technical solution:

[0008] A rotary center maintenance platform for learning and training includes a base, a motor at the upper end of the base, a central rotary body at one end of the motor, and solenoid valves installed in the mud filling pipe, lubrication pipe, and contour guide pipe of the central rotary body. A temperature sensor, a pressure sensor, and a speed sensor are installed inside the central rotary body. A motor speed controller and a display screen are installed on one side of the motor.

[0009] Furthermore, the upper end of the base is fixed with a mounting bracket to the motor and the central rotating body, and the output end of the motor is equipped with a reducer, and the output end of the reducer is equipped with the central rotating body through a coupling.

[0010] Furthermore, the upper end of the base is fixed to the display screen by a bracket, and a switch is also provided on the upper end of the base.

[0011] Furthermore, the motor speed controller connection terminal is electrically connected to the positive and negative terminals of the motor via wires.

[0012] Furthermore, the rotating valve body of the solenoid valve is provided with a through hole.

[0013] Compared with the prior art, the beneficial effects of this utility model are:

[0014] In use, the motor drives the central rotating body by starting the switch. The motor speed controller can change the speed of the motor and the central rotating body to study the operating characteristics of the device under different speed faults. At the same time, solenoid valves are installed in the mud filling pipe, lubrication pipe and conformal guide pipe. The flow of the pipes is controlled by the solenoid valves to simulate the fault of blockage in each pipe. The combination of the two changes the situation of the single fault simulation of the existing technology. It can simulate more complex and diverse fault scenarios, improve the trainees' ability to deal with different faults, and increase the speed of training professional talents that meet the actual production needs.

[0015] Multiple sensors, such as speed sensors, temperature sensors, and pressure sensors, are installed on the central rotating body to collect various parameters of the central rotating body in real time. A data processing unit is equipped to analyze and process the collected data and display the data on the display screen in the form of charts, curves, etc., so that trainees can understand it intuitively and understand the changing patterns of parameters under various faults.

[0016] The solenoid valve can be opened and closed. By rotating the valve body, the flow area of ​​the fluid is changed through the through hole, thereby simulating different degrees of pipe blockage.

[0017] Other features and advantages of this application will be set forth in the following description and will be apparent in part from the description or may be learned by practicing the application. The objectives and other advantages of this application may be realized and obtained by means of the structures particularly pointed out in the written description and the accompanying drawings.

[0018] The technical solution of this application will be further described in detail below with reference to the accompanying drawings and embodiments. Attached Figure Description

[0019] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0020] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0021] Figure 2 This is a top view of the present invention;

[0022] Figure 3 This is a schematic diagram showing the connection between the solenoid valve and the mud filling pipe of this utility model;

[0023] Figure 4 This is a right-side view of the present invention;

[0024] In the diagram: 1. Base; 2. Motor; 3. Central rotating body; 4. Mud filling pipe; 5. Lubrication pipe; 6. Contouring guide pipe; 7. Solenoid valve; 71. Through hole; 8. Display screen; 9. Reducer; 10. Temperature sensor; 11. Switch; 12. Motor speed controller; 13. Pressure sensor; 14. Speed ​​sensor; Detailed Implementation

[0025] To make the above-mentioned objectives, features and advantages of this utility model more apparent and understandable, the specific embodiments of this utility model will be described in detail below with reference to the accompanying drawings.

[0026] Many specific details are set forth in the following description in order to provide a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Those skilled in the art can make similar extensions without departing from the spirit of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.

[0027] Secondly, this utility model is described in detail with reference to the schematic diagrams. When describing the embodiments of this utility model, for ease of explanation, the cross-sectional views illustrating the device structure may be partially enlarged, not according to the usual scale. Furthermore, the schematic diagrams are merely examples and should not limit the scope of protection of this utility model. In addition, actual manufacturing should include the three-dimensional spatial dimensions of length, width, and depth.

[0028] Furthermore, the term "an embodiment" or "embodiment" as used herein refers to a specific feature, structure, or characteristic that may be included in at least one implementation of the present invention. The phrase "in one embodiment" appearing in different places in this specification does not necessarily refer to the same embodiment, nor is it a single or selective embodiment that excludes other embodiments.

[0029] Please see Figures 1 to 4 This utility model provides a technical solution: a rotary center maintenance platform for learning and training, including a base 1, a motor 2 at the upper end of the base 1, a central rotary body 3 at one end of the motor 2, and solenoid valves 7 installed in the mud filling pipe 4, lubrication pipe 5, and contour guide pipe 6 of the central rotary body 3; a temperature sensor 10, a pressure sensor 13, and a speed sensor 14 are installed inside the central rotary body 3; a motor speed controller 12 and a display screen 8 are installed on one side of the motor 2, and the models of various sensors are selected according to the specifications of the central rotary body 3 on site.

[0030] refer to Figure 1 The upper end of the base 1 is fixed with a mounting bracket to the motor 2 and the central rotating body 3. A reducer 9 is installed at the output end of the motor 2, and the output end of the reducer 9 is connected to the central rotating body 3 via a coupling. The upper end of the base 1 is fixed with a bracket to the display screen 8. A switch 11 is also provided at the upper end of the base 1 for controlling the electrical components in the equipment. The motor speed controller 12 is electrically connected to the positive and negative terminals of the motor 2 via wires to control the speed of the motor 2.

[0031] refer to Figure 3 The rotating valve body of the solenoid valve 7 is provided with through holes 71, the number of which is 6-8, and the diameter is 0.5-2cm.

[0032] Working principle: During use, the motor 2 is started by switch 11 to drive the central rotating body 3. The motor speed controller 12 can change the speed of the motor 2 and the central rotating body 3 to study the operating characteristics of the device under different speed faults. At the same time, solenoid valves 7 are installed in the mud filling pipe 4, lubrication pipe 5 and conformal guide pipe 6. The flow of the pipes is controlled by the solenoid valves 7 to simulate the faults of blockage in each pipe. The combination of the two changes the situation of the single fault simulation of the existing technology. It can simulate more complex and diverse fault scenarios and improve the trainees' ability to deal with different faults.

[0033] In addition, various sensors, such as speed sensor 14, temperature sensor 10, and pressure sensor 13, are installed on the central rotating body 3 to collect various parameters of the central rotating body 3 in real time. A data processing unit is equipped to analyze and process the collected data and display the data in the form of charts, curves, etc. on the display screen 8, so that trainees can understand intuitively and understand the changing patterns of parameters under various faults.

[0034] The solenoid valve 7 can be opened and closed. By rotating the valve body, the flow area of ​​the fluid can be changed through the through hole 71, thereby simulating different degrees of pipe blockage.

[0035] It should be understood that numerous specific implementation decisions can be made during the development of any practical implementation, such as in any engineering or design project. Such development efforts may be complex and time-consuming, but for those skilled in the art who benefit from this disclosure, the development effort will be a routine work of design, manufacturing, and production without requiring much experimentation.

[0036] It should be noted that the above embodiments are only used to illustrate the technical solution of this utility model and are not intended to limit it. Although this utility model has been described in detail with reference to preferred embodiments, those skilled in the art should understand that modifications or equivalent substitutions can be made to the technical solution of this utility model without departing from the spirit and scope of the technical solution of this utility model, and all such modifications or substitutions should be covered within the scope of the claims of this utility model.

Claims

1. A rotary center maintenance platform for learning and training, comprising a base (1), wherein a motor (2) is disposed at the upper end of the base (1), and a central rotary body (3) is disposed at one end of the motor (2), characterized in that: Solenoid valves (7) are installed in the mud filling pipe (4), lubrication pipe (5) and contoured guide pipe (6) of the central rotating body (3). A temperature sensor (10), a pressure sensor (13), and a speed sensor (14) are installed inside the central rotating body (3). A motor speed controller (12) and a display screen (8) are provided on one side of the motor (2).

2. The rotary center maintenance platform for learning and training according to claim 1, characterized in that: The upper end of the base (1) is fixed with a motor (2) and a central rotating body (3) by a mounting bracket. A reducer (9) is installed at the output end of the motor (2), and the central rotating body (3) is installed at the output end of the reducer (9) by a coupling.

3. The rotary center maintenance platform for learning and training according to claim 2, characterized in that: The upper end of the base (1) is fixed to the display screen (8) by a bracket, and the upper end of the base (1) is also provided with a switch (11).

4. A rotary center maintenance platform for learning and training according to claim 1, characterized in that: The motor speed controller (12) is electrically connected to the positive and negative terminals of the motor (2) via wires.

5. A rotary center maintenance platform for learning and training according to claim 4, characterized in that: The solenoid valve (7) has a through hole (71) in its rotating valve body.

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