Superconducting strapping wire and superconducting wire simple modularized double-wire production line

Abstract

The utility model discloses a superconducting strapping wire and a superconducting wire simple modularized complex wire production line, which comprise two ends arranged in the production line direction and used for releasing a superconducting wire and a take-up module used for recycling the superconducting wire, the at least one measurement and control module, the at least one cleaning module and the complex line wrapping module are arranged between the pay-off module and the take-up module. First position adjusting parts are arranged at the bottoms of the measurement and control modules, the cleaning modules and the complex line wrapping module, and second position adjusting parts are arranged at the bottoms of the pay-off module and the take-up module. Wherein the superconducting wire from the pay-off module is recovered by the take-up module after passing through the combination of the at least one measurement and control module, the at least one cleaning module and the complex wire wrapping module which are arranged according to the production sequence. According to the modularized multi-line production line, module combination and position adjustment can be carried out according to different production requirements, so that the application range of the production line is wider.

Description

Technical Field

[0001] This utility model relates to the technical field of superconducting wire winding equipment, and in particular to a superconducting binding wire and a simple modular re-line production line for superconducting wire. Background Technology

[0002] Superconducting overbanding wire is a composite conductor formed by wrapping a layer of insulating material (such as fiberglass cloth or insulating tape) around the outer periphery of a superconducting cable. This type of conductor is widely used in strong magnetic field applications such as fusion devices, particle accelerators, and medical imaging equipment.

[0003] Superconducting wires are highly sensitive to tension, bending radius, and wiring accuracy. Manual rewinding can easily lead to uneven tension, wire misalignment, and poor adhesion between the insulation material and the superconducting wire, which can cause insulation damage and increased local resistance. Furthermore, manual rewinding is inefficient, while dedicated production lines for rewinding require significant space and investment. The specifications and products available for rewinding are also limited, and process changeover is time-consuming. These production lines are generally suitable for the preparation of large superconducting binding wires or for mass production of superconducting binding wires, but they are unlikely to meet the requirements of rapid delivery and quick production line or product changeover for research and experimental materials or small-batch engineering orders.

[0004] Therefore, existing superconducting binding wire production lines suffer from limited product specifications and difficulty in meeting the needs of scientific research and experimental materials and small-batch engineering orders. Utility Model Content

[0005] The purpose of this application is to solve the problem that existing superconducting binding wire production lines have limited product specifications and are difficult to adapt to the needs of scientific research and experimental materials and small-batch engineering orders.

[0006] To address the aforementioned technical problems, this application discloses a simplified modular re-line production line for superconducting binding wire and superconducting wire, comprising a wire release module for releasing superconducting wire and a wire take-up module for retrieving superconducting wire, disposed at both ends in the production line direction, and at least one measurement and control module, at least one cleaning module, and a re-line wrapping module disposed between the wire release module and the wire take-up module.

[0007] Each measurement and control module, each cleaning module, and each re-winding module is equipped with a first position adjustment component at its bottom. Each measurement and control module, each cleaning module, and each re-winding module can adjust their relative positions in the production line direction through their respective first position adjustment components.

[0008] Both the pay-off module and the take-up module are equipped with a second position adjustment component at their bottom. Each second position adjustment component includes an adjustment rail that extends perpendicular to the production line direction. The pay-off module and the take-up module can adjust their positions along their respective adjustment rails in a direction perpendicular to the production line direction. The superconducting wire from the pay-off module is then collected by the take-up module after passing through a combination of at least one measurement and control module, at least one cleaning module, and a rewinding module arranged in the production sequence.

[0009] Using the above technical solution, this application discloses a simple modular re-winding production line with a simple structure. It uses a wire feeding module for wire feeding, a measurement and control module for measuring length, tension, etc., a cleaning module for cleaning the superconducting wire before re-winding, a re-winding module for re-winding the superconducting wire, and finally a take-up module for take-up. The modular design of each component allows for the combination and adjustment of modules according to different production needs, improving the applicability and flexibility of the production line and meeting the needs of scientific research and experimental materials and small-batch engineering orders.

[0010] The adjusting track provides a stable path and precise guidance for the movement of the pay-off and take-up modules, ensuring the accuracy of the production line layout. It can also quickly and repeatedly position the pay-off and take-up modules to the same position along the adjusting track. When the pay-off and take-up modules move on the adjusting track, the track constrains and supports them, effectively reducing the shaking and offset of the modules during movement, and ensuring high stability during pay-off and take-up.

[0011] Furthermore, the relative positions of each measurement and control module, cleaning module, and re-winding module in the production line direction can be adjusted, and at least one measurement and control module and at least one cleaning module can be arranged according to the production sequence. This flexible position adjustment method enables the production line to quickly adapt to the production of products of different specifications, thereby improving production efficiency.

[0012] The embodiments of this application also disclose a simple modular re-line production line for superconducting binding wire and superconducting wire, wherein each first position adjustment component includes multiple universal guide wheels disposed at the bottom of the corresponding module.

[0013] Using the above technical solution, the omnidirectional guide wheels have the characteristic of omnidirectional rotation, which can easily change the direction of movement and facilitate the steering and movement of each module. Furthermore, multiple omnidirectional guide wheels share the weight of the module, improving support and reducing movement resistance. When research and experimental materials or small-batch engineering orders have different requirements for the specifications and production processes of superconducting binding wires, it is necessary to quickly adjust the position and sequence of production line modules. The omnidirectional guide wheels enable modules to move and recombine rapidly, allowing for production line adjustments to be completed in a short time, reducing downtime and improving production efficiency.

[0014] The embodiments of this application also disclose a simple modular re-line production line for superconducting binding wire and superconducting wire. Each second position adjustment component further includes an adjustment seat disposed at the bottom of the corresponding module. The adjustment seat is movably disposed on an adjustment track, and the wire feeding module and the wire take-up module are respectively fixedly disposed on the corresponding adjustment seat. A drive mechanism is also provided on one side of the adjustment seat, and the drive end of the drive mechanism can drive the adjustment seat to move along the adjustment track.

[0015] With the above technical solution, the adjusting seat is movably set on the adjusting track, providing a stable bearing platform for the movement of the wire feeding module and the wire taking module, and the driving mechanism can drive the adjusting seat to move along the adjusting track.

[0016] The embodiments of this application also disclose a simple modular re-line production line for superconducting binding wire and superconducting wire. The wire feeding module includes a wire feeding mechanism, which includes a wire feeding shaft and a raw material wire reel detachably disposed on the wire feeding shaft. The wire feeding drive unit can drive the wire feeding shaft and the raw material wire reel to rotate and feed the wire.

[0017] The take-up module includes a take-up mechanism, which includes a take-up shaft and a take-up reel detachably mounted on the take-up shaft. The take-up drive unit can drive the take-up shaft and the take-up reel to rotate and take up the wire.

[0018] Using the above technical solution, the raw material reel is detachably placed on the pay-off shaft and the take-up reel is detachably set on the take-up shaft. During the production process, the raw material reel and the take-up reel can be easily and quickly replaced. The pay-off drive unit can drive the pay-off shaft and the raw material reel to rotate and pay off the wire, and the take-up drive unit can drive the take-up shaft and the take-up reel to rotate and take off the wire. This allows for stable operation and precise pay-off and take-up, thereby improving the winding quality of the superconducting wire binding wire.

[0019] The embodiments of this application also disclose a simple modular re-line production line for superconducting binding wire and superconducting wire. Each module in the wire feeding module and the wire taking module is provided with a hoisting mechanism on one side. The hoisting mechanism includes a hoisting bracket and a hoisting component. The hoisting component is mounted on the hoisting bracket in a lifting manner. Universal guide wheels are also provided at intervals at the bottom of the hoisting bracket.

[0020] By adopting the above technical solution, the hoisting mechanism can easily lift or lower the modules when installing or dismantling the wire laying and reeling modules, enabling rapid hoisting and installation. The bottom of the hoisting bracket is also equipped with omnidirectional guide wheels at intervals to facilitate the movement of the hoisting mechanism and its rapid removal after installation.

[0021] The embodiments of this application also disclose a simple modular re-line production line for superconducting binding wire and superconducting wire. A winch is provided on one side of the hoisting bracket, and a cable is wound on the winch. The hoisting assembly includes a pulley group arranged along the height direction, and a hook is provided at the bottom end of the pulley group. The cable passes through each pulley on the pulley group in sequence.

[0022] The winch can rotate and cause the cable to contract or release, thereby causing the pulley block and hook to rise or fall along the height direction.

[0023] By adopting the above technical solution, the pulley block is set up to enhance the lifting capacity of the hoisting mechanism, which can meet the hoisting requirements of modules of different specifications and weights. When the winch rotates and drives the cable to retract or release, the operation is more stable and the braking can be reliably performed.

[0024] The embodiments of this application also disclose a simple modular re-production line for superconducting binding wire and superconducting wire. The measurement and control module includes a cabinet, and also includes a length measuring unit, a tension loading unit and a tension detection unit arranged sequentially and at intervals on the cabinet with adjustable relative positions. The length measuring unit includes a length sensor, the tension loading unit includes a counterweight roller and the tension detection unit includes a tension sensor.

[0025] By employing the above technical solution, the length measuring unit can accurately measure the production length of the superconducting wire, providing precise length data for the production process and helping to control the dimensional accuracy of the product. The tension loading unit applies tension through counterweight rollers. The contact position and angle between the counterweight rollers and the wire can be adjusted according to different wire diameters and materials to achieve the optimal tension loading effect, avoiding problems such as stretching, deformation, or breakage of the superconducting wire due to uneven tension. The tension sensor in the tension detection unit can monitor the tension experienced by the superconducting wire in real time during the production process.

[0026] The embodiments of this application also disclose a simple modular re-production line for superconducting binding wire and superconducting wire. The cleaning module includes an ultrasonic cleaner set on a cleaning platform. The ultrasonic cleaner includes an ultrasonic cleaning water tank. The superconducting wire that has passed through the cleaning module is immersed in the cleaning solution in the ultrasonic cleaning water tank.

[0027] Using the above technical solution, the ultrasonic cleaning machine can effectively remove impurities such as oil, dust, and metal shavings from the surface of the ultrasonic wire.

[0028] The embodiments of this application also disclose a simple modular double-line production line for superconducting binding wire and superconducting wire. The double-line winding module includes a cabinet and a double-line winding mechanism disposed on the cabinet.

[0029] The double-winding mechanism includes a support plate erected on the cabinet. A through hole is provided in the center of the support plate, and a circular rotating disk is provided around the through hole. The inner ring of the rotating disk is provided with internal meshing teeth. Furthermore, multiple limiting rollers are rotatably provided around the rotating disk, and the multiple limiting rollers are evenly spaced along the circumference of the rotating disk. Multiple material roll fixing components are provided at intervals along the circumference on the side of the rotating disk away from the support plate, and each material roll fixing component is fixedly provided with a winding material roll. A drive gear is also provided on one side of the support plate. The drive gear is provided with external meshing teeth that mesh with the internal meshing teeth for transmission. A drive assembly that drives the drive gear to rotate is also provided on one side of the drive gear.

[0030] The superconducting wire passes through the center of the rotating wheel and is conveyed through the through hole in a direction perpendicular to the rotating wheel. The drive assembly can drive the drive gear to rotate and drive the rotating wheel and multiple material roll fixing parts to rotate around the superconducting wire, so that the winding material on multiple winding material rolls is wound around the superconducting wire to form a superconducting binding wire.

[0031] Using the above technical solution, the drive mechanism drives the drive gear to rotate, and through the precise meshing of the internal and external meshing teeth, the rotating disk rotates smoothly. This precise transmission method ensures that multiple winding coils can rotate around the superconducting wire at a uniform and stable speed, thereby making the winding material tightly and neatly wound on the superconducting wire, forming a structurally stable and reliable superconducting binding wire. The drive mechanism can precisely control the rotation speed and direction of the drive gear, thereby achieving precise control of the rotation speed and direction of the rotating disk, flexibly adjusting the winding speed and number of turns of the winding material to meet the requirements of different products. Attached Figure Description

[0032] Figure 1 A schematic diagram of the production line structure of the simplified modular re-line production line for superconducting binding wires and superconducting wires provided in this embodiment of the utility model;

[0033] Figure 2 A schematic diagram of the wire feeding module of the simplified modular re-line production line for superconducting binding wire and superconducting wire provided in this embodiment of the utility model;

[0034] Figure 3 A schematic diagram of the take-up module of the simplified modular re-line production line for superconducting binding wire and superconducting wire provided in this embodiment of the utility model;

[0035] Figure 4 A schematic diagram of the second position adjustment component of the simplified modular re-line production line for superconducting binding wire and superconducting wire provided in this embodiment of the utility model;

[0036] Figure 5 A schematic diagram of the hoisting mechanism for the simplified modular re-line production line of superconducting binding wire and superconducting wire provided in this embodiment of the utility model;

[0037] Figure 6 A schematic diagram of the measurement and control module of the simplified modular re-line production line for superconducting binding wire and superconducting wire provided in this embodiment of the utility model;

[0038] Figure 7 A schematic diagram of the wiring of the measurement and control module of the simplified modular re-line production line for superconducting binding wire and superconducting wire provided in this embodiment of the utility model;

[0039] Figure 8 A schematic diagram of the length measuring unit of the simplified modular re-line production line for superconducting binding wire and superconducting wire provided in this embodiment of the utility model;

[0040] Figure 9 A schematic diagram of the tension loading unit of the simplified modular multi-line production line for superconducting binding wire and superconducting wire provided in this embodiment of the utility model;

[0041] Figure 10 A schematic diagram of the tension detection unit of the simplified modular re-line production line for superconducting binding wire and superconducting wire provided in this embodiment of the utility model;

[0042] Figure 11 A schematic diagram of the cleaning module of the simplified modular re-line production line for superconducting binding wires and superconducting wires provided in this embodiment of the utility model;

[0043] Figure 12 A schematic diagram of the cleaning module of the simplified modular re-line production line for superconducting binding wires and superconducting wires provided in this embodiment of the utility model;

[0044] Figure 13 A schematic diagram of the structure of the superconducting binding wire and superconducting wire simple modular multi-line production line provided in this embodiment of the utility model;

[0045] Figure 14 A schematic diagram of the wiring of the multi-wire wrapping module of the simplified modular multi-wire production line for superconducting binding wire and superconducting wire provided in this embodiment of the utility model;

[0046] Figure 15 A schematic diagram of one side of the multi-wire wrapping mechanism of the simplified modular multi-wire production line for superconducting binding wire and superconducting wire provided in this embodiment of the utility model;

[0047] Figure 16 This is a schematic diagram of the other side of the winding mechanism of the simplified modular superconducting wire and superconducting wire production line provided in this embodiment of the utility model.

[0048] Explanation of reference numerals in the attached figures:

[0049] 10. Cable laying module;

[0050] 100. Wire feeding mechanism; 110. Wire feeding shaft; 120. Raw material reel;

[0051] 20. Retracting module;

[0052] 200. Take-up mechanism; 210. Take-up shaft; 220. Take-up tray;

[0053] 30. Measurement and control module;

[0054] 300, Length measuring unit; 301, Length sensor; 310, Tension loading unit; 311, Counterweight roller; 320, Tension detection unit; 321, Tension sensor;

[0055] 40. Cleaning module;

[0056] 400. Ultrasonic cleaning machine;

[0057] 50. Multi-line wrapping module;

[0058] 500. Double-wrap mechanism; 510. Support plate; 511. Through hole; 520. Rotating wheel; 521. Internal meshing gear; 530. Limiting roller; 540. Material roll fixing component; 550. Drive gear; 551. External meshing gear; 560. Drive assembly; 570. Support wheel; 580. Air jet component;

[0059] 60. First position adjustment component;

[0060] 600, Wanxiang Guide Wheel;

[0061] 70. Second position adjustment component;

[0062] 700. Adjusting track; 710. Adjusting seat; 720. Drive mechanism;

[0063] 80. Lifting mechanism;

[0064] 800. Lifting support frame; 810. Lifting assembly; 811. Winch; 812. Cable; 813. Pulley block; 814. Hook;

[0065] X, production line direction; Y, direction perpendicular to the production line direction; L, superconducting wire routing. Detailed Implementation

[0066] To make the objectives, technical solutions, and advantages of this utility model clearer, the embodiments of this utility model will be described in further detail below with reference to the accompanying drawings.

[0067] This embodiment discloses a simplified modular re-line production line for superconducting binding wires and superconducting wires. Please refer to [link to relevant documentation]. Figure 1It includes a wire feeding module 10 and a wire take-up module 20 located at both ends in the production line direction. The wire feeding module 10 is used to release the superconducting wire, and the wire take-up module 20 is used to retrieve the superconducting wire. It also includes at least one measurement and control module 30, at least one cleaning module 40, and a rewinding module 50 located between the wire feeding module 10 and the wire take-up module 20. The production line direction is as follows: Figure 1 As shown in the X direction.

[0068] Specifically, the number of the measurement and control module 30 and the cleaning module 40 is not limited; for example, it can be set to 1, 2 or other quantities.

[0069] Each measurement and control module 30, each cleaning module 40, and each re-winding module 50 is provided with a first position adjustment component 60 at its bottom. Each measurement and control module 30, each cleaning module 40, and each re-winding module 50 can adjust their relative positions in the production line direction through their respective first position adjustment components 60.

[0070] Specifically, the specific structure of the first position adjustment component 60 in this embodiment is not limited. For example, the first position adjustment component 60 can be any one of a caster wheel, roller, lead screw and nut mechanism, or drive cylinder. For example, the first position adjustment component 60 can be a roller installed at the bottom of each measurement and control module 30, each cleaning module 40, and the double-line winding module 50. For another example, the first position adjustment component 60 can be a drive cylinder installed at the bottom of each measurement and control module 30, each cleaning module 40, and the double-line winding module 50, which drives each module to make adjustments.

[0071] Both the pay-off module 10 and the take-up module 20 are equipped with a second position adjustment component 70 at their bottom. The pay-off module 10 and the take-up module 20 can adjust their positions in a direction perpendicular to the production line direction using their respective second position adjustment components 70. The superconducting wire from the pay-off module 10 is collected by the take-up module 20 after passing through a combination of at least one measurement and control module 30, at least one cleaning module 40, and a rewinding module 50 arranged in the production sequence. The direction perpendicular to the production line direction is as follows: Figure 1 Shown in the Y direction.

[0072] Similarly, the specific structure of the second position adjustment component 70 in this embodiment is not limited. For example, the second position adjustment component 70 can be one or a combination of universal guide wheels, rollers, lead screw and nut mechanisms, and drive cylinders. For example, the second position adjustment component 70 can be a roller set at the bottom of the wire feeding module 10 and the wire take-up module 20. As another example, the second position adjustment component 70 can be a lead screw and nut mechanism set at the bottom of the wire feeding module 10 and the wire take-up module 20, with a drive motor set at the input end of the lead screw and nut mechanism. The rotation of the drive motor is converted into the movement of the wire feeding module 10 and the wire take-up module 20 through the lead screw and nut mechanism, thereby adjusting the position of the wire feeding module 10 and the wire take-up module 20.

[0073] Preferably, in this embodiment, each second position adjustment component 70 includes an adjustment track 700, which extends along a direction Y perpendicular to the production line direction. Furthermore, the wire feeding module 10 and the wire take-up module 20 can be movably mounted on their respective adjustment tracks 700.

[0074] With this structural design, the adjusting track 700 provides a stable path and precise guidance for the movement of the wire feeding module 10 and the wire take-up module 20. It can also quickly and repeatedly position the wire feeding module 10 and the wire take-up module 20 to the same position along the adjusting track 700. When the wire feeding module 10 and the wire take-up module 20 move on the adjusting track 700, the track provides constraint and support, which can reduce the shaking and deviation of the modules during the movement process, and also has high stability during wire feeding and take-up.

[0075] It should be noted that the modular multi-line production line provided in this embodiment can be arranged and adjusted according to the needs of the production sequence, for example, see [link to example]. Figure 1 In one embodiment, the wire feeding module 10, a measurement and control module 30, a cleaning module 40, a rewinding module 50, and a take-up module 20 are arranged sequentially and at intervals along the production line direction. Because the measurement and control module 30, the cleaning module 40, and the rewinding module 50 are equipped with a first position adjustment component 60 at their bottoms, and the wire feeding module 10 and the take-up module 20 are equipped with a second position adjustment component 70 at their bottoms, the spacing between the modules can be adjusted as needed. Furthermore, the positions of the measurement and control module 30, the cleaning module 40, and the rewinding module 50 can be adjusted in the production line direction and in directions perpendicular to the production line direction. In this embodiment, after the superconducting wire is released by the wire feeding module 10 in the production line direction, it sequentially passes through the measurement and control module 30 for relevant parameter measurement and control, then through the cleaning module 40 for cleaning, then through the rewinding module 50 for rewinding, and finally through the take-up module 20 for winding. The superconducting wire routing can be found in [reference needed]. Figure 1 As shown in L.

[0076] In another embodiment not shown, the modular multi-line production line can be arranged and adjusted according to the needs of the production sequence as follows: a wire feeding module, a cleaning module, a measurement and control module, a multi-line winding module, and a take-up module are arranged sequentially and spaced apart along the production line direction. In this embodiment, after the superconducting wire is released by the wire feeding module in the production line direction, it is first cleaned by the cleaning module, then the measurement and control module measures and controls the relevant parameters, then it is multi-line wound by the multi-line winding module, and finally it is wound up by the take-up module.

[0077] In another embodiment not shown, a wire feeding module, a cleaning module, a measurement and control module, a wire wrapping module, and a wire take-up module may be arranged sequentially and at intervals along the production line direction, with a cleaning module arranged before and after the measurement and control module for cleaning.

[0078] In another embodiment not shown, the wire feeding module, two cleaning modules, two measurement and control modules, a rewinding module, and a take-up module may be arranged sequentially and at intervals along the production line direction. In this production line arrangement, two cleaning modules and two measurement and control modules are provided as needed.

[0079] The multi-line production line provided in this embodiment has a simple structure. It uses a wire feeding module 10 to feed the wire, a measurement and control module 30 to measure the length, tension, etc., a cleaning module 40 to clean the superconducting wire before multi-line winding, a multi-line winding module 50 to multi-line winding the superconducting wire, and finally a wire take-up module 20 to take up the wire. The various components are modularly designed, and the modules can be combined and adjusted according to different production needs, which improves the applicability and flexibility of the production line and can meet the needs of scientific research and experimental materials and small-batch engineering orders.

[0080] Furthermore, the relative positions of each measurement and control module 30, cleaning module 40, and re-winding module 50 in the production line direction can be adjusted, and at least one measurement and control module 30 and at least one cleaning module 40 can be arranged according to the production sequence. This flexible position adjustment method enables the production line to quickly adapt to the production of products of different specifications, thereby improving production efficiency.

[0081] This embodiment also discloses a simplified modular re-line production line for superconducting binding wires and superconducting wires. See [link to relevant documentation]. Figure 1 and Figure 6 Each first position adjustment component 60 is preferably a plurality of universal guide wheels 600 disposed at the bottom of the corresponding module.

[0082] This structural design allows the omnidirectional guide wheels 600 to rotate in all directions, easily changing the direction of movement and facilitating the steering and movement of individual modules. Furthermore, multiple omnidirectional guide wheels 600 share the weight of the modules, improving support and reducing movement resistance. When research and experimental materials or small-batch engineering orders impose different requirements on the specifications and production processes of the superconducting binding wire, necessitating rapid adjustments to the position and sequence of production line modules, the omnidirectional guide wheels 600 can quickly move the corresponding modules, allowing for the recombination of multiple modules. This enables production line adjustments to be completed in a short time, reducing downtime and improving production efficiency.

[0083] For example, in this embodiment, four omnidirectional guide wheels 600 are provided at the four corners of the bottom of each module, providing better support, and see [reference]. Figure 1 , Figure 6 , Figure 11 as well as Figure 13 Universal guide wheels 600 are provided at the bottom of the measurement and control module 30, the cleaning module 40, and the re-winding module 50. With this structure, the distance between the measurement and control module 30, the cleaning module 40, and the re-winding module 50 in the production line direction X can be easily adjusted, and the distance between these three modules in the direction Y perpendicular to the production line direction can also be easily adjusted, which has the advantages of convenient adjustment and wide adjustment range.

[0084] This embodiment also discloses a simplified modular re-line production line for superconducting binding wires and superconducting wires. Please refer to [link to relevant documentation]. Figure 4 Each second position adjustment component 70 also includes an adjustment seat 710 disposed at the bottom of the corresponding module. The adjustment seat 710 is movably disposed on the adjustment rail 700. See [link to relevant documentation]. Figure 1 The wire feeding module 10 and the wire take-up module 20 are respectively fixedly mounted on the corresponding adjusting seats 710. A drive mechanism 720 is also provided on one side of the adjusting seat 710, and the drive end of the drive mechanism 720 can drive the adjusting seat 710 to move along the adjusting track 700.

[0085] Specifically, in this embodiment, each second position adjustment component 70 includes two adjustment rails 700, which are arranged parallel to each other at intervals. The adjustment seat 710 is movably disposed on the two adjustment rails 700. Please refer to [link to previous document]. Figure 2 and Figure 3The bottom of the wire feeding module 10 and the wire take-up module 20 are provided with mounting bases. The wire feeding module 10 and the wire take-up module 20 are fixedly mounted on the corresponding adjusting bases 710 through the mounting bases. The drive mechanism 720 includes a drive motor and a transmission screw provided at the output end of the drive motor. The adjusting base 710 is movably mounted on the transmission screw. The drive motor can drive the transmission screw to rotate and drive the adjusting base 710 to move along the length direction of the adjusting track 700. In some other embodiments, the drive mechanism 720 can also be set as a drive cylinder, a linear motor, etc., which can drive the adjusting base 710 to move linearly along the length direction of the adjusting track 700.

[0086] With the design of this structure in this embodiment, the adjusting seat 710 is movably set on the adjusting track 700, providing a stable bearing platform for the movement of the wire feeding module 10 and the wire taking-up module 20. The driving mechanism 720 can drive the adjusting seat 710 to move along the adjusting track 700, resulting in faster response and more convenient adjustment.

[0087] This embodiment also discloses a simplified modular re-line production line for superconducting binding wires and superconducting wires. Please refer to [link to relevant documentation]. Figure 2 The wire feeding module 10 includes a wire feeding mechanism 100, which includes a wire feeding shaft 110 and a raw material wire reel 120 detachably mounted on the wire feeding shaft 110. The wire feeding drive unit can drive the wire feeding shaft 110 and the raw material wire reel 120 to rotate and feed wire.

[0088] Please see Figure 3 The take-up module 20 includes a take-up mechanism 200, which includes a take-up shaft 210 and a take-up reel 220 detachably mounted on the take-up shaft 210. The take-up drive unit can drive the take-up shaft 210 and the take-up reel 220 to rotate and take up the wire.

[0089] Specifically, the detachable connection method between the raw material reel 120 and the take-up reel 220 is not limited. For example, it can be detachably connected via an air shaft, threaded fasteners, etc. See [reference needed]. Figure 2 and Figure 3 In this embodiment, external threads are preferably provided on the pay-off shaft 110 and the take-up shaft 210. Then, the raw material reel 120 and the take-up reel 220 are fitted onto the pay-off shaft 110 and the take-up shaft 210. The two ends of the raw material reel 120 and the take-up reel 220 are fastened together by threaded components. It should be noted that the inner wall of the raw material reel 120 and the take-up reel 220 may be provided with internal threads that are compatible with the external threads, or the inner wall may be provided with a smooth wall surface. This embodiment does not limit this to a single feature.

[0090] With this structural design, the raw material reel 120 is detachably placed on the pay-off shaft 110, and the take-up reel 220 is detachably set on the take-up shaft 210. During production, the raw material reel 120 and the take-up reel 220 can be easily and quickly replaced. The pay-off drive unit can drive the pay-off shaft 110 and the raw material reel 120 to rotate for pay-off, and the take-up drive unit can drive the take-up shaft 210 and the take-up reel 220 to rotate for take-up. This design allows for stable operation and precise pay-off and take-up, thereby improving the re-firing quality of superconducting wire.

[0091] This embodiment also discloses a simplified modular re-line production line for superconducting binding wires and superconducting wires. Please refer to [link to relevant documentation]. Figure 1 and Figure 5 Each of the wire-laying module 10 and the wire-retrieving module 20 is provided with a hoisting mechanism 80 on one side. The hoisting mechanism 80 includes a hoisting bracket 800 and a hoisting assembly 810. The hoisting assembly 810 is mounted on the hoisting bracket 800 in a lifting manner. Universal guide wheels 600 are also provided at intervals at the bottom of the hoisting bracket 800.

[0092] It should be noted that the specific structure of the lifting assembly 810 is not limited. For example, it can be a pulley-type lifting assembly, a chain-type lifting assembly, a hydraulic lifting assembly, etc. Those skilled in the art can design and select according to actual needs. The lifting mechanism 80 can easily lift or lower the modules when installing or dismantling the wire laying module 10 and the wire take-up module 20, enabling rapid lifting and installation. The bottom of the lifting bracket 800 is also provided with omnidirectional guide wheels 600 at intervals to facilitate the movement of the lifting mechanism 80 and its rapid removal after installation.

[0093] Preferably, see Figure 5 In this embodiment, the hoisting assembly 810 is configured as a pulley block type hoisting assembly. A winch 811 is provided on one side of the hoisting bracket 800, and a cable 812 is wound on the winch 811. The hoisting assembly 810 includes a pulley block 813 arranged along the height direction, and a hook 814 is provided at the bottom end of the pulley block 813. The cable 812 passes through each pulley on the pulley block 813 in sequence. The winch 811 can rotate and drive the cable 812 to contract or release, thereby driving the pulley block 813 and the hook 814 to rise or fall along the height direction.

[0094] With this structural design, the pulley block can be set up to facilitate the quick and easy hoisting of the raw material reel 120 and the take-up reel 220, which can meet the hoisting requirements of modules of different specifications and weights. When the winch 811 rotates and drives the cable 812 to retract or release, the operation is more stable and the braking can be reliably performed.

[0095] Next, the measurement and control module 30 of the simplified modular re-line production line for superconducting binding wire and superconducting wire disclosed in this embodiment will be described in more detail:

[0096] Please see Figure 6 The measurement and control module 30 includes a cabinet with universal guide wheels 600 at the bottom. It also includes a length measuring unit 300, a tension loading unit 310, and a tension detection unit 320, which are sequentially spaced on the cabinet and whose relative positions are adjustable. In this embodiment, the length measuring unit 300, tension loading unit 310, and tension detection unit 320 are arranged sequentially, and the superconducting wire is routed as follows... Figure 7 As shown in L.

[0097] In other implementations, the tension loading unit 310, the tension detection unit 320, and the length measuring unit 300 may be arranged sequentially, or other methods may be used. This embodiment does not specifically limit these methods.

[0098] See further Figure 6 and Figure 8 The length measuring unit 300 includes a mounting base with three rollers. A length sensor 301 is installed on the back of one of the rollers. The length of the superconducting wire that has passed through can be calculated by calculating the rotation speed and the number of rotations of the roller.

[0099] See further Figure 6 and Figure 9 The tension loading unit 310 also includes a mounting base with three rollers and a sliding groove. The middle roller is mounted on the sliding groove, and a counterweight roller 311 is mounted on the back of the middle roller. The tension can be adjusted by replacing or adjusting the weight of the counterweight roller 311.

[0100] See further Figure 6 and Figure 10 The tension detection unit 320 includes a tension sensor 321, which can detect the tension of the superconducting wire when it passes through the tension sensor 321.

[0101] This structural design allows for precise measurement of the production length of the superconducting wire by the length measuring unit 300, providing accurate length data for the production process and aiding in the control of product dimensional accuracy. The tension loading unit 310 applies tension via a counterweight roller 311. The contact position and angle between the counterweight roller 311 and the wire can be adjusted according to different wire diameters and materials to achieve optimal tension loading and prevent problems such as stretching, deformation, or breakage of the superconducting wire due to uneven tension. The tension sensor 321 in the tension detection unit 320 can monitor the tension experienced by the superconducting wire during production in real time.

[0102] This embodiment also discloses a simplified modular re-line production line for superconducting binding wires and superconducting wires. Please refer to [link to relevant documentation]. Figure 1 and Figure 11 The cleaning module 40 includes an ultrasonic cleaner 400 mounted on a cleaning platform. The ultrasonic cleaner 400 includes an ultrasonic cleaning water tank. For further details, please refer to [link to relevant documentation]. Figure 12 The superconducting wire of the cleaning module 40 is immersed in the cleaning solution in the ultrasonic cleaning tank.

[0103] With this structural design, the ultrasonic cleaner 400 can effectively remove impurities such as oil, dust, and metal shavings from the surface of the ultrasonic wire, resulting in a better cleaning effect.

[0104] The specific structure of the superconducting binding wire and the simplified modular superconducting wire production line disclosed in this embodiment will be described in more detail:

[0105] Please see Figure 13 The double-wire winding module 50 includes a cabinet and a double-wire winding mechanism 500 disposed on the cabinet, and also includes an air jet component 580 disposed at the front end of the double-wire winding mechanism 500. The air jet component 580 is configured as annular and has a nozzle facing the center. The nozzle can dry water stains on the superconducting wire by blowing out airflow. In addition, multiple support wheels 570 are disposed on the cabinet to support the superconducting wire transport.

[0106] Please see Figure 15 and Figure 16 The double-wrap mechanism 500 includes a support plate 510 erected on a cabinet. A through hole 511 is provided in the center of the support plate 510. A circular rotating disk 520 is arranged circumferentially around the through hole 511, and an inner ring of the rotating disk 520 is provided with internal meshing teeth 521. Multiple limiting rollers 530 are rotatably arranged circumferentially around the rotating disk 520, and the multiple limiting rollers 530 are evenly spaced along the circumferential direction of the rotating disk 520. Multiple coil fixing components 540 are arranged circumferentially at intervals on the side of the rotating disk 520 away from the support plate 510, and each coil fixing component 540 is fixed with a winding coil. A drive gear 550 is also provided on one side of the support plate 510. The drive gear 550 is provided with external meshing teeth 551 that mesh with the internal meshing teeth 521. A drive assembly 560 for driving the drive gear 550 to rotate is also provided on one side of the drive gear 550.

[0107] The superconducting wire passes through the center of the rotating wheel 520 and is conveyed through the through hole 511 in a direction perpendicular to the rotating wheel 520. The drive assembly 560 can drive the drive gear 550 to rotate and drive the rotating wheel 520 and multiple material roll fixing components 540 to rotate around the superconducting wire, so that the winding material on multiple winding material rolls is wound around the superconducting wire to form a superconducting binding wire.

[0108] For details, see Figure 15In this embodiment, four limiting rollers 530 are rotatably provided around the rotating disk 520. The four limiting rollers 530 limit the rotating disk 520 and ensure that the rotating disk 520 can rotate. Four material roll fixing components 540 are provided at intervals on the rotating disk 520. Each material roll fixing component 540 is fixedly provided with a winding material roll. It should be noted that those skilled in the art can also adjust the specific number of limiting rollers 530 and material roll fixing components 540 according to actual needs. This embodiment does not limit this only.

[0109] See also Figure 12 and Figure 15 When the superconducting wire cleaned by the cleaning module 40 is transported to the double-winding module 50, it is supported by the support wheel 570. When the superconducting wire passes the jetting component 580, the nozzle on the jetting component 580 sprays gas to dry the water stains on the superconducting wire. The water-dried superconducting wire is then transported to the double-winding mechanism 500 for double-winding.

[0110] With this structural design, the drive mechanism 720 drives the drive gear 550 to rotate. Through the precise meshing of the internal and external meshing teeth 521, the rotating disk 520 rotates smoothly. This precise transmission method ensures that multiple winding coils can rotate around the superconducting wire at a uniform and stable speed, thereby making the winding material tightly and neatly wound on the superconducting wire, forming a structurally stable and reliable superconducting binding wire. The drive mechanism 720 can precisely control the rotation speed and direction of the drive gear 550, thereby achieving precise control of the rotation speed and direction of the rotating disk 520, flexibly adjusting the winding speed and number of turns of the winding material to meet the requirements of different products.

[0111] Finally, a brief description of the production sequence and steps of the simplified modular re-line production line for superconducting binding wires and superconducting wires provided in this application is given:

[0112] Please see Figure 1 Before re-line production, the positions and distances of the wire feeding module 10, measurement and control module 30, cleaning module 40, re-line winding module 50 and take-up module 20 in the production line direction are adjusted. Then, the raw material wire reel 120 is installed on the wire feeding shaft 110 of the wire feeding mechanism 100 by the hoisting mechanism 80, and the take-up material reel 220 is installed on the take-up shaft 210 of the take-up mechanism 200 to complete the preparation work before re-line winding.

[0113] When rewinding begins, the pay-off shaft 110 drives the raw material reel 120 to rotate and release the superconducting wire. (See reference below.) Figure 1 and Figure 7The superconducting wire sequentially passes through the length measuring unit 300, tension loading unit 310, and tension detection unit 320 of the measurement and control module 30. The length measuring unit 300 measures the production length of the superconducting wire, the tension loading unit 310 adjusts the tension of the superconducting wire, and the tension detection unit 320 adjusts the tension of the superconducting wire. (Continue to refer to...) Figure 1 and Figure 12 The ultrasonic wire continues to be conveyed to the cleaning module 40, where it is cleaned by the ultrasonic cleaner 400. (See reference for further details.) Figure 1 and Figure 14 The superconducting wire continues to be fed to the double-winding module 50, where it is first dried by an air jet component 580. The dried superconducting wire then continues to the double-winding mechanism 500 for double-winding. The double-winded superconducting wire forms a superconducting binding wire, which is then fed to the take-up module 20 and finally wound onto the take-up reel 220. The modules of this production line can be adjusted according to requirements, making it more adaptable.

[0114] It should be noted that, in addition to the specific embodiments described above, those skilled in the art can easily understand other advantages and effects of this utility model from the content disclosed in this specification. Although the description of this utility model is presented in conjunction with preferred embodiments, this does not mean that the features of this utility model are limited to that embodiment. On the contrary, the purpose of describing the utility model in conjunction with the embodiments is to cover other options or modifications that may be derived based on the claims of this utility model. In order to provide a deep understanding of this utility model, many specific details are included in the above description, and this utility model may also be implemented without using these details. In addition, in order to avoid confusion or obscuring the focus of this utility model, some specific details will be omitted in the description. It should be noted that, unless otherwise specified, the embodiments and features in the embodiments of this utility model can be combined with each other.

[0115] It should be noted that in this specification, similar reference numerals and letters in the following figures indicate similar items. Therefore, once an item is defined in one figure, it does not need to be further defined and explained in subsequent figures.

[0116] In the description of this embodiment, it should be noted that the terms "upper", "lower", "inner", "bottom", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, or the orientation or positional relationship that the utility model product is usually placed in during use. They are only for the convenience of describing the utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on the utility model.

[0117] The terms “first”, “second”, etc., are used only to distinguish descriptions and should not be interpreted as indicating or implying relative importance.

[0118] In the description of this embodiment, it should also be noted that, unless otherwise explicitly specified and limited, the terms "set up," "connected," and "linked" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this embodiment based on the specific circumstances.

[0119] Although the present invention has been illustrated and described with reference to certain preferred embodiments, those skilled in the art should understand that the above description is a further detailed explanation of the present invention in conjunction with specific embodiments, and should not be construed as limiting the specific implementation of the present invention to these descriptions. Those skilled in the art can make various changes in form and detail, including some simple deductions or substitutions, without departing from the spirit and scope of the present invention.

Claims

1. A simplified modular re-production line for superconducting binding wires and superconducting wires, characterized in that, It includes a wire feeding module for releasing superconducting wire and a wire take-up module for retrieving superconducting wire, located at both ends in the production line direction, as well as at least one measurement and control module, at least one cleaning module, and a re-winding module located between the wire feeding module and the wire take-up module. in Each of the aforementioned measurement and control modules, cleaning modules, and re-winding modules is equipped with a first position adjustment component at its bottom. Each of these modules can adjust their relative positions along the production line direction using their respective first position adjustment components. Both the wire feeding module and the wire take-up module are provided with a second position adjustment component at their bottom. Each second position adjustment component includes an adjustment rail, which extends in a direction perpendicular to the production line direction. The wire feeding module and the wire take-up module can adjust their positions along their respective adjustment rails in a direction perpendicular to the production line direction. The superconducting wire from the pay-off module is recovered by the take-up module after passing through a combination of at least one of the measurement and control modules, at least one of the cleaning modules, and the double-wire wrapping module arranged in the production sequence.

2. The simplified modular re-production line for superconducting binding wire and superconducting wire as described in claim 1, characterized in that, Each of the first position adjustment components includes multiple omnidirectional guide wheels disposed at the bottom of the corresponding module.

3. The simplified modular re-production line for superconducting binding wire and superconducting wire as described in claim 1, characterized in that, Each second position adjustment component further includes an adjustment seat disposed at the bottom of the corresponding module, the adjustment seat being movably disposed on the adjustment rail, and the wire feeding module and the wire take-up module being respectively fixedly disposed on the corresponding adjustment seat; wherein A drive mechanism is also provided on one side of the adjustment seat, and the drive end of the drive mechanism can drive the adjustment seat to move along the adjustment track.

4. The simplified modular re-line production line for superconducting binding wire and superconducting wire as described in claim 1, characterized in that, The wire feeding module includes a wire feeding mechanism, which includes a wire feeding shaft and a raw material wire reel detachably mounted on the wire feeding shaft. A wire feeding drive unit can drive the wire feeding shaft and the raw material wire reel to rotate and feed wire. The take-up module includes a take-up mechanism, which includes a take-up shaft and a take-up reel detachably mounted on the take-up shaft. The take-up drive unit can drive the take-up shaft and the take-up reel to rotate and take up the wire.

5. A simplified modular re-production line for superconducting binding wire and superconducting wire as described in claim 4, characterized in that, Each of the wire feeding module and the wire taking module is provided with a hoisting mechanism on one side. The hoisting mechanism includes a hoisting bracket and a hoisting assembly. The hoisting assembly is movably mounted on the hoisting bracket. The bottom of the hoisting bracket is also provided with omnidirectional guide wheels at intervals.

6. A simplified modular re-production line for superconducting binding wire and superconducting wire as described in claim 5, characterized in that, A winch is provided on one side of the hoisting bracket, and a cable is wound on the winch. The hoisting assembly includes a pulley system arranged along the height direction, and a hook is provided at the bottom end of the pulley system. The cable passes through each pulley in the pulley system in sequence. The winch can rotate and cause the cable to contract or release, thereby causing the pulley block and the hook to rise or fall along the height direction.

7. A simplified modular re-production line for superconducting binding wire and superconducting wire as described in any one of claims 1 to 6, characterized in that, The measurement and control module includes a cabinet and length measuring units, tension loading units, and tension detection units that are sequentially and spaced apart on the cabinet and whose relative positions are adjustable; wherein The length measuring unit includes a length sensor, the tension loading unit includes a counterweight roller, and the tension detection unit includes a tension sensor.

8. A simplified modular re-production line for superconducting binding wire and superconducting wire as described in any one of claims 1 to 6, characterized in that, The cleaning module includes an ultrasonic cleaner mounted on a cleaning platform, and the ultrasonic cleaner includes an ultrasonic cleaning water tank; wherein The superconducting wire passing through the cleaning module is immersed in the cleaning solution in the ultrasonic cleaning tank.

9. A simplified modular re-production line for superconducting binding wire and superconducting wire as described in any one of claims 1 to 6, characterized in that, The double-wire wrapping module includes a cabinet and a double-wire wrapping mechanism disposed on the cabinet; The double-wrap mechanism includes a support plate erected on the cabinet. A through hole is provided in the center of the support plate, and a circular rotating disk is arranged circumferentially around the through hole. The inner ring of the rotating disk has internal meshing teeth. Furthermore, multiple limiting rollers are rotatably arranged circumferentially on the rotating disk, and these rollers are evenly spaced along the circumferential direction of the rotating disk. Multiple coil fixing components are spaced circumferentially on the side of the rotating disk away from the support plate, and each coil fixing component has a wound coil fixedly mounted on it. A drive gear is also provided on one side of the support plate, and the drive gear has external meshing teeth that mesh with the internal meshing teeth. A drive assembly for rotating the drive gear is also provided on one side of the drive gear. in The superconducting wire passes through the center of the rotating wheel and is conveyed through the through hole in a direction perpendicular to the rotating wheel. The driving component can drive the driving gear to rotate and drive the rotating wheel and multiple material roll fixing components to rotate around the superconducting wire, so that the winding material on multiple winding material rolls is wound around the superconducting wire to form the superconducting binding wire.

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