Rear cover pressing device and assembly

Abstract

The utility model discloses a rear cover press-fit device and assembly, and relates to the technical field of brushless motor manufacturing, the press-fit device comprises a press-fitting assembly, a material taking assembly and a clamping jaw assembly, during press-fitting, buckles are pushed to base body parts on a machine shell through the clamping jaw assembly in a one-to-one correspondence mode, so that synchronous clamping of the multiple buckles is completed, the assembly success rate can be increased, and the assembly efficiency is improved. The clamping jaw assembly adopts the Y-shaped support, the telescopic piece pushes the Y-shaped support to drive the buckles to move towards the base body part and be clamped into the base body part, the sensing piece of the clamping jaw assembly can sense whether the buckles are driven in place by the Y-shaped support or not, and if any one buckle is not driven in place, it is considered that assembly fails; compared with the prior art, the press-fit assembly has the advantages that the press-fit assembly can be assembled at the station again, bad products are prevented from flowing to the next station, the press-fit assembly integrates all the devices, feeding, press-fitting, marking, discharging after assembly and detection on the assembled products can be achieved, and automatic production can be achieved.

Description

TECHNICAL FIELD

[0001] The application relates to the manufacturing technology field of brushless motors, in particular to a pressing device and assembly for a rear cover. BACKGROUND

[0002] In the process of the rear half of the stator wire of the vehicle-mounted brushless motor, the rear cover needs to be assembled to the shell, specifically, the rear cover and the shell need to be fixed together by pressing a plurality of buckles on the rear cover. The difficulty of this process is that the plurality of buckles need to be buckled into the base body part of the shell synchronously, and the assembly is difficult. The existing assembly equipment lacks feedback on whether each buckle is successfully buckled, so that the product needs to be returned to work and reassembled after passing through the back-end detection, thereby reducing the production efficiency of the product.

[0003] On the other hand, during the entire process of assembling the rear cover, processes including feeding, pressing, marking, detection and the like are needed, and the existing technology lacks automatic equipment for a series of processes of assembling the rear cover. CONTENT OF THE UTILITY MODEL

[0004] The application provides a pressing device and assembly for a rear cover, which is used for assembling the rear cover and the shell.

[0005] In a first aspect, the application provides a pressing device for a rear cover, comprising a pressing assembly, a material taking assembly and a jaw assembly; the pressing assembly is used for driving the material taking assembly to move in the Z-axis direction; the material taking assembly is used for connecting with the rear cover to be installed, and the shell is located below the rear cover; the jaw assembly is arranged on the material taking assembly, a plurality of jaw assemblies correspond to the buckles on the rear cover one by one, and are used for driving the buckles to be buckled into the base body part of the shell.

[0006] The jaw assembly comprises a mounting block, a Y-shaped support, an extension piece and a sensing piece; the mounting block is arranged on the material taking assembly, the Y-shaped support is hinged to the mounting block, and is used for realizing the rotation of the three end portions of the Y-shaped support around the hinge position; the first end portion of the Y-shaped support is connected with the extension piece arranged on the mounting block; the second end portion of the Y-shaped support is used for driving the buckle to move towards the base body part; and the sensing piece is arranged on the mounting block and cooperates with the third end portion of the Y-shaped support, and is used for sensing the position of the third end portion.

[0007] Preferably, the pressing assembly comprises a support frame, a first X-axis module, a servo support frame, a floating plate and a servo driving piece; the first X-axis module is arranged on the support frame; the servo support frame is connected to the first X-axis module; the floating plate is slidably connected to the servo support frame through a guide column; the servo driving piece is arranged on the servo support frame and connected with the floating plate, and is used for driving the floating plate to move in the Z-axis direction; and the material taking assembly is connected with the floating plate.

[0008] Preferably, the taking-out assembly comprises a fixed column, a base plate, a positioning column and a negative pressure suction head connected with the jaw assembly one by one; one end of the fixed column is connected with the press-fitting assembly, and the base plate is arranged at the other end of the fixed column; the positioning column is arranged on the base plate and is used for cooperating with the groove on the back cover to realize the position positioning of the back cover; the negative pressure suction head is connected with the mounting block of the jaw assembly and is used for adsorbing the upper surface of the back cover; a plurality of mounting blocks are connected with the base plate in the Z-axis direction at intervals.

[0009] Preferably, the mounting block comprises a first mounting block and a second mounting block; one end of the first mounting block is connected with the base plate, and the telescopic piece and the sensing piece are connected with the first mounting block; the second mounting block is connected below the first mounting block, the lower surface of the second mounting block is attached to the upper surface of the back cover to be installed; and the negative pressure suction head is connected with the second mounting block.

[0010] Preferably, the jaw assembly further comprises an adjusting block, the sensing piece is connected with the mounting block through the adjusting block, the adjusting block is provided with a waist hole, the mounting block is provided with a screw hole, a screw passes through the waist hole and is connected with the screw hole, the screw is used for pressing the adjusting block to the mounting block, and the waist hole is used for adjusting the distance between the adjusting block and the third end in the horizontal direction.

[0011] In the second aspect, the application provides a press-fitting assembly of a back cover, comprising a turntable, a three-axis feeding device, a press-fitting device, a laser marking device, a transplanting device and a detection device.

[0012] The turntable is provided with a shell feeding station, a press-fitting station, a marking station and a discharging station along its circumference respectively;

[0013] The three-axis feeding device is arranged on one side of the shell feeding station and is used for transferring the shell to the shell feeding station;

[0014] The press-fitting device is arranged at the press-fitting station;

[0015] The laser marking device is arranged on one side of the marking station;

[0016] The transplanting device is arranged at the discharging station and is used for transferring the assembled back cover and shell to the detection device along the Y-axis direction;

[0017] The detection device is arranged on one side of the transplanting device and is used for quality detection of the back cover and shell.

[0018] Preferably, the three-axis feeding device comprises a first base platform, a second X-axis module, a first Y-axis module, a first Z-axis module and a first pneumatic finger; the first base platform is arranged on one side of the shell feeding station, the second X-axis module is arranged on the first base platform, the first Y-axis module is connected with the second X-axis module, the first Z-axis module is connected with the first Y-axis module, and the first pneumatic finger is connected with the first Z-axis module and is used for clamping the shell.

[0019] Preferably, the laser marking device comprises a second Z-axis module and a marking machine; the second Z-axis module is arranged on one side of the marking station, and the marking machine is connected to the second Z-axis module and located above the turntable, and is used for laser marking the rear cover.

[0020] Preferably, the transplanting device comprises a second base platform, a second Y-axis module, a third Z-axis module and two second pneumatic fingers; the second base platform is arranged on one side of the unloading station, the second Y-axis module is arranged on the second base platform, the third Z-axis module is arranged on the second Y-axis module, and the two second pneumatic fingers are connected to the third Z-axis module in the Y-axis direction and are used for clamping the shell.

[0021] The detection device comprises a visual detection assembly and an air-tightness detection assembly.

[0022] The visual detection assembly comprises a rotating table and a visual scanning main body; the rotating table is arranged on one side of the unloading station, and the visual scanning main body is arranged on one side of the rotating table; the transplanting device transfers the assembled rear cover and shell to the rotating table.

[0023] The air-tightness detection assembly comprises a gantry, two fourth Z-axis modules and a suction head; the gantry is arranged on one side of the visual detection assembly in the Y-axis direction, the two fourth Z-axis modules are arranged on the gantry in the Y-axis direction, and the suction head is connected to the fourth Z-axis module in one-to-one correspondence and is used for communicating with the air port on the rear cover.

[0024] The pressing device and assembly of the present application have at least the following beneficial effects:

[0025] (1) When the pressing device of the present application is used to press the rear cover, the rear cover is picked up by the taking assembly, the taking assembly is provided with a jaw assembly corresponding to the rear cover, and the jaw assembly is used to push the buckle to the base part on the shell in one-to-one correspondence during pressing, so that the buckles are synchronously clamped, the assembly success rate is improved, the jaw assembly adopts a Y-shaped support, the extension end of the extension piece is hinged to the first end of the Y-shaped support, the extension piece can drive the Y-shaped support to rotate, when the buckle needs to be pushed, the first end of the Y-shaped support is driven to rotate by the extension piece, so that the second end and the third end are synchronously and simultaneously rotated, the second end is driven to move towards the base part during the rotation of the second end, and the buckle is clamped into the base part, and the sensing piece of the jaw assembly is driven to rotate by the third end, so that the sensing piece can sense whether the buckle is driven to the position by the Y-shaped support, if any buckle is not driven to the position, it is considered that the assembly fails, and the assembly can be reassembled at the station, so that the defective product is prevented from flowing to the next station.

[0026] (2) The pressing assembly of the present application integrates various devices, can realize the feeding of the shell, the pressing of the rear cover and the shell, the marking of the rear cover, the unloading of the assembled product and the quality detection of the assembled product, can realize automatic production, and improves the production efficiency. Attached Figure Description

[0027] Various other advantages and benefits will become apparent to those skilled in the art upon reading the following detailed description of preferred embodiments. The accompanying drawings are for illustrative purposes only and are not intended to limit the scope of this application. Furthermore, the same reference numerals denote the same parts throughout the drawings. In the drawings:

[0028] Figure 1 Figure (A) shows an exploded view, and Figure (B) shows a view of the assembled housing and back cover.

[0029] Figure 2 This is an isometric view of the pressing device in Example 1;

[0030] Figure 3 yes Figure 2 Isometric view of the intermediate pressure assembly;

[0031] Figure 4 yes Figure 2 Axonometric view of the material handling assembly and the chuck assembly;

[0032] Figure 5 yes Figure 4 Axonometric view of the material handling assembly;

[0033] Figure 6 yes Figure 4 Cross-sectional view of the middle claw assembly (arrows indicate the rotation direction of the Y-shaped bracket);

[0034] Figure 7 yes Figure 4 Axonometric view of the chuck claw assembly;

[0035] Figure 8 This is a top view of the pressing assembly in Example 2;

[0036] Figure 9 yes Figure 8 Axonometric drawing of the three-axis feeding device;

[0037] Figure 10 yes Figure 8 Isometric view of the rotary table and laser marking device;

[0038] Figure 11 yes Figure 8 Axonometric view of the transplanting device;

[0039] Figure 12 yes Figure 8 Axonometric drawing of the detection device;

[0040] Figure 13 yes Figure 8Top view of the transplanting device and the detection device;

[0041] The annotations of the reference signs are as follows:

[0042] 100, press-fitting assembly; 110, support frame; 120, first X-axis module; 130, servo support; 140, floating plate; 150, servo driving part;

[0043] 200, material taking assembly; 210, fixed column; 220, base plate; 230, positioning column; 240, negative pressure suction head;

[0044] 300, claw assembly; 310, mounting block; 311, first mounting block; 312, second mounting block; 3121, block part; 320, Y-shaped support; 321, first end; 322, second end; 323, third end; 330, telescopic part; 340, sensing part; 350, adjusting block; 350a, waist hole;

[0045] 400, rotary table; 400a, machine shell loading station; 400b, press-fitting station; 400c, marking station; 400d, unloading station;

[0046] 500, three-axis loading device; 510, first base platform; 520, second X-axis module; 530, first Y-axis module; 540, first Z-axis module; 550, first pneumatic finger;

[0047] 600, laser marking device; 610, second Z-axis module; 620, marking machine;

[0048] 700, transplanting device; 710, second base platform; 720, second Y-axis module; 730, third Z-axis module; 740, second pneumatic finger;

[0049] 800, detection device; 810, visual detection assembly; 811, rotary table; 812, visual scanning main body; 820, air tightness detection assembly; 821, gantry; 822, fourth Z-axis module; 823, suction head; 830, flow line body;

[0050] 900, transfer robot;

[0051] 1, rear cover; 11, buckle; 12, groove; 13, air port;

[0052] 2, machine shell; 21, base part. DETAILED DESCRIPTION

[0053] The features and exemplary embodiments of various aspects of this application will be described in detail below. To make the objectives, technical solutions, and advantages of this application clearer, the application will be further described in detail below with reference to the accompanying drawings and specific embodiments. It should be understood that the specific embodiments described herein are only intended to explain this application and not to limit it. For those skilled in the art, this application can be implemented without some of these specific details. The following description of the embodiments is merely to provide a better understanding of this application by illustrating examples.

[0054] It should be noted that, in this document, relational terms such as "first" and "second" are used merely to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising..." does not exclude the presence of additional identical elements in the process, method, article, or apparatus that includes the element.

[0055] Example 1:

[0056] like Figure 1 As shown, this embodiment discloses a pressing device for a back cover. The pressing device is used to assemble the back cover 1 and the housing 2 together. In this embodiment, the housing 2 is part of a brushless motor. The housing 2 is provided with six base parts 21, which are located at the upper edge of the housing 2 and are arranged circumferentially at intervals. The base parts 21 are used to cooperate with the buckles 11 on the back cover 1 to lock the back cover 1 into the upper opening of the housing 2. Six buckles 11 are provided at the edge of the back cover 1, and the buckles 11 extend downwards. The back cover 1 and the housing 2 are locked by inserting the buckle 11 into the base part 21. At this time, the base part 21 restricts the back cover 1 from detaching from the housing 2. The back cover 1 also has multiple arc-shaped grooves 12, which are arranged at intervals along the circumference of the back cover 1. The grooves 12 of the back cover 1 facilitate the positioning of the back cover 1. The back cover 1 is also provided with an air vent 13. After the back cover 1 and the housing 2 are assembled, air can be drawn from the inside of the housing 2 through the air vent 13 to realize the airtightness test of the inside of the housing 2.

[0057] For the convenience of understanding the technical scheme of the embodiment, first make the following direction definition, two directions perpendicular to each other in the horizontal plane are defined as the X-axis direction and the Y-axis direction, the height direction is defined as the Z-axis direction, the X-axis direction, the Y-axis direction and the Z-axis direction are perpendicular to each other, forming a space rectangular coordinate system.

[0058] As shown in Figure 2 , the pressing device of the embodiment comprises a pressing assembly 100, a material taking assembly 200 and a jaw assembly 300, the pressing assembly 100 is used to drive the material taking assembly 200 to move to take material and press downward, the material taking assembly 200 is used to connect with the rear cover 1 to be installed, after the rear cover 1 is assembled to the shell 2, the material taking assembly 200 can be separated from the rear cover 1, the material taking assembly 200 can realize the material taking of the rear cover 1 by using electromagnetic adsorption, adhesion and other ways in addition to the structure introduced in the embodiment, the jaw assembly 300 corresponds to the number and position of the buckles 11 one by one, the jaw assembly 300 is used to push the buckle 11 to be clamped into the base part 21 of the shell 2.

[0059] As shown in Figure 3 , the pressing assembly 100 comprises a support frame 110, a first X-axis module 120, a servo support 130, a floating plate 140 and a servo driving part 150, the support frame 110 is fixedly arranged on the equipment desktop, the first X-axis module 120 is used to drive the servo support 130 to move in the X-axis direction, the servo support 130 is provided with a plurality of guide holes, a plurality of guide columns are slidably arranged in the guide holes one by one, the axial direction of the guide column is configured as the Z-axis direction, the floating plate 140 is fixedly connected to the lower end of the guide column, so that the floating plate 140 can move up and down in the Z-axis direction, the servo driving part 150 is configured as a servo press, the output end of the servo driving part 150 is used to connect with the floating plate 140, and the servo driving part 150 drives the floating plate 140 to move in the Z-axis direction.

[0060] As shown in Figure 4 and Figure 5As shown, the taking-out assembly 200 comprises a fixed column 210, a base plate 220, a positioning column 230 and a negative pressure suction head 240, the axial arrangement of the fixed column 210 is the Z-axis direction, the upper end of the fixed column 210 is fixedly connected to the lower surface of the floating plate 140, the lower end of the fixed column 210 is fixedly connected with the base plate 220, the fixed column 210 is coaxially arranged with the servo driver 150, the positioning column 230 is fixed to the base plate 220 and extends downward relative to the base plate 220, the plurality of positioning columns 230 of the embodiment are arranged at intervals in the circumferential direction and correspond one-to-one with the grooves 12 on the rear cover 1, the positioning column 230 passes through the groove 12 downward to realize the position limitation of the rear cover 1, preferably the outer circumferential surface of the positioning column 230 is attached to the inner arc surface of the groove 12, the negative pressure suction head 240 is connected with an external vacuum generator (not marked), in the embodiment, the vacuum generator is preferably arranged on one side of the base plate 220, all the negative pressure suction heads 240 are communicated with the vacuum generator, so that negative pressure can be generated in the negative pressure suction head 240 to adsorb the rear cover 1, preferably the plurality of negative pressure suction heads 240 are arranged at intervals in the circumferential direction and are installed one-to-one on one side of the claw assembly 300 or on the lower surface of the base plate 220.

[0061] As Figure 6As shown, the claw assembly 300 comprises a mounting block 310, a Y-shaped bracket 320, an extension piece 330 and a sensing piece 340. The upper end of the mounting block 310 is connected with the base plate 220. The mounting blocks 310 of a plurality of claw assemblies 300 are arranged at intervals around the Z-axis direction. The Y-shaped bracket 320 has three end portions, i.e., a first end portion 321, a second end portion 322 and a third end portion 323. Preferably, the three end portions are located in the same vertical plane. The middle position of the Y-shaped bracket 320 is hingedly connected with the middle portion of the mounting block 310. The extension piece 330 is arranged on the mounting block 310. The extension end of the extension piece 330 is hingedly connected with the first end portion 321. When the extension piece 330 is extended or retracted, it can drive the three end portions to rotate around the hinged position of the Y-shaped bracket 320 (specifically, the position hingedly connected with the mounting block 310). The second end portion 322 extends downward and is located at the same height as the buckle 11 on the rear cover 1. When the second end portion 322 moves towards the buckle 11, it can push the buckle 11 to deform inward so that the buckle 11 can be smoothly clamped into the base portion 21 of the casing 2. The third end portion 323 is used to cooperate with the sensing piece 340 so that the sensing piece 340 can obtain the distance by which the Y-shaped bracket 320 is rotated under the driving of the extension piece 330, i.e., the movement distance of the second end portion 322. In the present embodiment, the middle portion of the mounting block 310 is provided with a clearance groove (not marked) to avoid interference between the mounting block 310 and the third end portion 323. The sensing piece 340 can be directly or indirectly arranged on the mounting block 310. The sensing piece 340 indirectly obtains the movement distance of the second end portion 322 by detecting the position change of the third end portion 323. By obtaining the movement distance of the second end portion 322, it can be determined whether the buckle 11 is pushed to the right position. In the present embodiment, the sensing piece 340 is preferably configured as an optical sensor. In addition, the sensing piece 340 can also be a displacement sensor or other sensors capable of sensing position changes, such as a Hall sensor, etc. When the third end portion 323 passes through the optical sensor, the optical sensor will generate a signal. At this time, it can be determined that the buckle 11 is pushed to the right position. Otherwise, it is considered that the buckle 11 is not pushed to the right position.

[0062] As Figure 6 shown, preferably, the mounting block 310 comprises a first mounting block 311 and a second mounting block 312. The upper end of the first mounting block 311 is detachably connected with the base plate 220. The lower end of the first mounting block 311 is provided with a hinge groove. The middle position of the Y-shaped bracket 320 is arranged in the hinge groove and is hingedly connected by a pin shaft. The second mounting block 312 is detachably connected with the lower end of the first mounting block 311. The lower surface of the second mounting block 312 is a machined surface which can be positioned in abutment with the upper surface of the rear cover 1. The inner side of the second mounting block 312 is further provided with a block-shaped portion 3121 for mounting the negative pressure suction head 240. In the present embodiment, the mounting block 310 is designed in a split type, which can facilitate installation and debugging.

[0063] AsFigure 7 As shown, preferably, the claw assembly 300 further comprises an adjusting block 350, which is arranged on the first mounting block 311 and the position of the adjusting block 350 on the first mounting block 311 can be adjusted as required, and the adjusting block 350 is arranged in a manner that at least two waist holes 350a are arranged on the adjusting block 350, the first mounting block 311 is provided with screw holes corresponding to the waist holes 350a, and screws (not shown) are sequentially threaded through the waist holes 350a and the screw holes, and when the screws are screwed, the adjusting block 350 can be pressed tightly on the first mounting block 311, at this time the position of the adjusting block 350 is fixed, when the screws are unscrewed, the adjusting block 350 is loosened, and the adjusting block 350 can slide relative to the screws through the waist holes 350a to realize position adjustment. The sensing piece 340 of the claw assembly 300 is mounted on the adjusting block 350, and the sensing piece 340 can adjust the horizontal position together with the adjusting block 350, so that the sensing piece 340 can adjust the initial horizontal distance from the third end 323 of the Y-shaped support 320 according to actual requirements, and this design facilitates the sensing piece 340 to set different trigger positions to meet the assembly needs of different models of products.

[0064] The working principle of the pressing device of the embodiment is as follows:

[0065] Rear cover material taking: the first X-axis module 120 drives the material taking assembly 200 to move along the X-axis direction to the upper side of the rear cover incoming line body, the rear cover material taking position of the rear cover incoming line body temporarily stores a rear cover 1 to be installed, the servo driving part 150 drives the material taking assembly 200 to move downward, the positioning column 230 of the material taking assembly 200 passes downward through the groove 12 of the rear cover 1 to realize the horizontal positioning of the groove 12, the second mounting block 312 of the claw assembly 300 is attached to the upper surface of the rear cover 1, the negative pressure suction head 240 holds the rear cover 1, the rear cover 1 material taking is completed, after the material taking is completed, the first X-axis module 120 and the servo driving part 150 cooperate to drive the rear cover 1 to move upward and move to the upper side of the shell 2;

[0066] First pressing: the servo driving part 150 drives the rear cover 1 to move downward by a first predetermined stroke, so that the buckle 11 of the rear cover 1 is at the same height position as the base part 21 of the shell 2, and then the telescopic part 330 extends by a second predetermined stroke, so that the second end 322 of the Y-shaped support 320 moves towards the buckle 11 and drives the buckle 11 to move towards the base part 21;

[0067] Judging whether the assembly is successful:

[0068] A. If all the sensors 340 of the claw assembly 300 have sensed the third end 323 of the Y-shaped bracket 320 (that is, the third end 323 passes through the sensor 340), it means that the second end 322 of all the Y-shaped brackets 320 has successfully pushed the buckle 11 into the base part 21. At this time, the assembly is determined to be successful and no further assembly is required.

[0069] B. If any of the sensors 340 fails to detect the third end 323 of the Y-shaped bracket 320, it means that at least one of the clips 11 has not been successfully assembled. In this case, the assembly is deemed to have failed and a second assembly is required.

[0070] Secondary assembly: All telescopic components 330 retract to their original positions. The servo drive 150 drives the rear cover 1 to continue moving downwards for a third predetermined stroke. The third predetermined stroke is much smaller than the first predetermined stroke, for example, the third predetermined stroke is 1% to 5% of the first predetermined stroke. Then, the telescopic component 330 extends again for a second predetermined stroke. The second end 322 of the Y-shaped bracket 320 moves toward the buckle 11 again and pushes the buckle 11 toward the base part 21. Finally, it is judged again whether the assembly is successful. This process is repeated. If the assembly is still unsuccessful after three attempts, an alarm program needs to be activated.

[0071] In this embodiment, during the secondary assembly, considering that the reason for the previous assembly failure was likely due to an error that caused the height of the buckle 11 to be slightly higher than the base part 21, it is only necessary to continue to move the back cover 1 downward slightly and then assemble it again during the secondary assembly.

[0072] Example 2:

[0073] like Figure 8 As shown in the figure, this embodiment 2 discloses a back cover pressing assembly, which includes a turntable 400, a three-axis feeding device 500, a pressing device, a laser marking device 600, and a detection device 800.

[0074] like Figure 8 As shown, the turntable 400 is set on the equipment table and can rotate around the Z-axis. The turntable 400 is arranged with equal intervals around its circumference, including a housing loading station 400a, a pressing station 400b, a marking station 400c, and a unloading station 400d. The turntable 400 is also equipped with a positioning tool for horizontally limiting the housing 2 to be installed. The positioning tool is a conventional design in this field and will not be described in detail here.

[0075] like Figure 9As shown, the three-axis feeding device 500 is arranged on the horizontal side of the shell feeding station 400a, and is used to feed the shell 2 on the shell feeding line to the shell feeding station 400a. The three-axis feeding device 500 includes a first base platform 510, a second X-axis module 520, a first Y-axis module 530, a first Z-axis module 540, and a first pneumatic finger 550. The first base platform 510 is arranged on the equipment desktop. The second X-axis module 520 is used to drive the first Y-axis module 530 to move in the X-axis direction. The first Y-axis module 530 is used to drive the first Z-axis module 540 to move in the Y-axis direction. The first Z-axis module 540 is used to drive the first pneumatic finger 550 to move in the Z-axis direction. Therefore, it can be understood that the first pneumatic finger 550 of the present embodiment can move in a three-dimensional space. When the shell 2 is taken, the first pneumatic finger 550 moves to the shell feeding line, clamps one shell 2, and then transfers it to the positioning tool of the shell feeding station 400a. Through the rotation of the turntable 400, the shell 2 to be installed is transferred to the next station.

[0076] As shown in Figure 8 , the pressing device is configured as the pressing device in Embodiment One. The pressing device is arranged in the pressing station 400b. Specifically, the pressing assembly 100 of the pressing device is arranged on the side of the turntable 400 along the Y-axis direction. The pressing device is used to press the rear cover 1 to the shell 2. After the rear cover 1 and the shell 2 are assembled, they follow the turntable 400 to the next station.

[0077] As shown in Figure 10 , the laser marking device 600 is arranged in the marking station 400c and is used to perform laser marking on the upper surface of the rear cover 1. In the present embodiment, the laser marking device 600 includes a second Z-axis module 610 and a marking machine 620. The second Z-axis module 610 is arranged on the horizontal side of the turntable 400 and is used to drive the marking machine 620 to move in the Z-axis direction, so as to adjust the marking distance. The marking machine 620 is connected to the second Z-axis module 610 and is located directly above the turntable 400. When the assembled shell 2 and the rear cover 1 rotate to the marking station 400c, the marking machine 620 is located directly above the rear cover 1. The marking machine 620 is configured as an existing laser marking machine and is used to mark the rear cover 1.

[0078] As shown in Figure 11As shown, the transplanting device 700 is arranged at the unloading station 400d and at the horizontal side of the turntable 400. The transplanting device 700 comprises a second base platform 710, a second Y-axis module 720, a third Z-axis module 730, and a second pneumatic finger 740. The second base platform 710 is arranged at the equipment tabletop. The second Y-axis module 720 is arranged at the horizontal side of the turntable 400 and faces the turntable 400 along the Y-axis direction, and is used to drive the third Z-axis module 730 to move along the Y-axis direction. The third Z-axis module 730 is used to drive the second pneumatic finger 740 to move along the Z-axis direction. The number of the second pneumatic finger 740 is two. The two second pneumatic fingers 740 are arranged on the third Z-axis module 730 along the Y-axis direction. When it is necessary to transfer the product, the second Y-axis module 720 and the third Z-axis module 730 cooperate to transfer the second pneumatic finger 740 to the vicinity of the product, and the product (specifically, the shell 2) is clamped by the second pneumatic finger 740. In this embodiment, two second pneumatic fingers 740 are arranged to facilitate equidistant transplanting and improve work efficiency.

[0079] As shown in Figure 12 The detection device 800 is arranged at one side of the transplanting device 700. The detection device 800 comprises a visual detection assembly 810 and a gas tightness detection assembly 820 arranged along the transplanting path of the transplanting device 700. The transplanting device 700 transfers the shell 2 and the back cover 1 on the turntable 400 to the visual detection assembly 810 for visual detection. After the detection is completed, the transplanting device 700 transfers the shell 2 and the back cover 1 to the gas tightness detection assembly 820 for gas tightness detection.

[0080] As shown in Figure 12 The visual detection assembly 810 comprises a rotating table 811 and a visual scanning main body 812. The rotating table 811 is arranged at the unloading station 400d and at the side of the turntable 400 along the Y-axis direction. The rotating table 811 can rotate around the Z-axis direction by the driving of the motor. The visual scanning main body 812 is arranged at one side of the rotating table 811. The transplanting device 700 transfers the shell 2 and the back cover 1 to the rotating table 811. The rotating table 811 drives the shell 2 and the back cover 1 to rotate slowly. The visual scanning main body 812 scans and detects the shell 2 and the back cover 1, and can realize omnidirectional visual detection. The visual detection includes the insertion state detection of the buckle 11, etc. The visual scanning main body 812 can refer to the prior art.

[0081] As shown in Figure 12As shown, the air tightness detection assembly 820 includes a gantry 821, a fourth Z-axis module 822, and a suction head 823. The gantry 821 is arranged on one side of the rotating table 811 along the Y-axis direction, specifically, the side away from the turntable 400. The fourth Z-axis module 822 is arranged on the gantry 821 and used to drive the suction head 823 to move along the Z-axis direction. The number of the fourth Z-axis module 822 is two. The two fourth Z-axis modules 822 are arranged on the gantry 821 along the Y-axis direction at intervals. The suction head 823 is connected to the fourth Z-axis module 822 one by one. The suction head 823 is connected to the external gas source system through a valve. The flow line body 830 is arranged below each suction head 823.

[0082] As shown in Figure 13 , the distance between the two second pneumatic fingers 740 of the transplanting device 700 along the Y-axis direction is configured as , the distance between the unloading station 400d of the turntable 400 and the rotating table 811 along the Y-axis direction is configured as , the distance between the rotating table 811 and the flow line body 830 or the suction head 823 along the Y-axis direction is configured as , and the distance between the two suction heads 823 along the Y-axis direction is configured as , . Through the distance design, the two second pneumatic fingers 740 of the transplanting device 700 can realize equidistant transplanting of products, improve work efficiency, and avoid space arrangement restrictions.

[0083] As shown in Figure 8 , preferably, the embodiment further includes a carrying robot 900 and an NG line body. The carrying robot 900 is arranged on one side of the transplanting device 700 and used to transfer the unqualified products to the NG line body.

[0084] The working process of the pressing assembly of the embodiment is as follows:

[0085] The three-axis feeding device 500 grasps the case 2 and carries it to the case feeding station 400a of the turntable 400. The turntable 400 rotates by ninety degrees. The case 2 is rotated from the case feeding station 400a to the pressing station 400b. At the same time, the taking assembly 200 of the pressing device completes the taking of the back cover 1, and then the back cover 1 and the case 2 are assembled together at the pressing station 400b.

[0086] II. The rear cover 1 and the shell 2 are rotated to the marking station 400c for laser marking, and then rotated to the unloading station 400d. The transplanting device 700 carries the product to the rotating table 811;

[0087] III. Visual inspection: The product needs to be rotated three times, and the height and the embedded state of the adjacent two buckles 11 are detected each time;

[0088] IV. Air tightness detection: After the embedded state detection of the buckle 11 is completed, the transplanting device 700 places the product under the two air suction heads 823 on the flow line body 830 according to the action logic of double and single grabbing of the product respectively, and then the fourth Z-axis module 822 drives the air suction head 823 to move downward. The air suction head 823 is connected to the air port 13 on the rear cover 1, and the negative pressure test method (air suction) is used to detect whether it leaks.

[0089] V. If the visual inspection and air tightness detection are qualified, the handling robot 900 will unload and box the product; if one of them is unqualified, the handling robot 900 will carry the product to the NG line body.

[0090] The above is only a specific embodiment of the present application, and those skilled in the art can clearly understand that, for the convenience and brevity of description, the specific working process of the system, module and unit described above can refer to the corresponding process in the foregoing method embodiments, which will not be described here. It should be understood that the protection scope of the present application is not limited to this. Any person skilled in the art can easily think of various equivalent modifications or replacements within the technical range disclosed in the present application, and these modifications or replacements should be covered within the protection scope of the present application.

Claims

1. A pressing device for a back cover, characterized in that, include: The pressing assembly (100) is used to drive the material handling assembly (200) to move in the Z-axis direction; The material handling assembly (200) is used to connect to the rear cover (1) to be installed, and the housing (2) is located below the rear cover (1); The claw assembly (300) is set on the material handling assembly (200). Multiple claw assemblies (300) correspond one-to-one with the buckles (11) on the rear cover (1) and are used to drive the buckles (11) to be engaged into the base part (21) of the housing (2). The claw assembly (300) includes a mounting block (310), a Y-shaped bracket (320), a telescopic member (330), and a sensing element (340). The mounting block (310) is disposed on the material handling assembly (200). The Y-shaped bracket (320) is hinged to the mounting block (310) to enable the three ends of the Y-shaped bracket (320) to rotate around the hinge position. The first end (321) of the Y-shaped bracket (320) is connected to the telescopic member (330) disposed on the mounting block (310). The second end (322) of the Y-shaped bracket (320) is used to push the buckle (11) toward the base part (21). The sensing element (340) is disposed on the mounting block (310) and cooperates with the third end (323) of the Y-shaped bracket (320) to sense the position of the third end (323).

2. The pressing device according to claim 1, characterized in that, The press assembly (100) includes a support frame (110), a first X-axis module (120), a servo bracket (130), a floating plate (140), and a servo drive (150); the first X-axis module (120) is disposed on the support frame (110), the servo bracket (130) is connected to the first X-axis module (120), the floating plate (140) is slidably connected to the servo bracket (130) through guide posts, and the servo drive (150) is disposed on the servo bracket (130) and connected to the floating plate (140) for driving the floating plate (140) to move in the Z-axis direction; the material handling assembly (200) is connected to the floating plate (140).

3. The pressing device according to claim 1, characterized in that, The material handling assembly (200) includes a fixed post (210), a base plate (220), a positioning post (230), and a negative pressure suction head (240) that is connected to the claw assembly (300) one by one; one end of the fixed post (210) is connected to the pressing assembly (100), and the base plate (220) is set at the other end of the fixed post (210); the positioning post (230) is set on the base plate (220) and is used to cooperate with the groove (12) on the back cover (1) to realize the position positioning of the back cover (1); the negative pressure suction head (240) is connected to the mounting block (310) of the claw assembly (300) and is used to adsorb the upper surface of the back cover (1); Multiple mounting blocks (310) are spaced apart on the base plate (220) about the Z-axis.

4. The pressing device according to claim 3, characterized in that, The mounting block (310) includes a first mounting block (311) and a second mounting block (312); one end of the first mounting block (311) is connected to the base plate (220), and the telescopic component (330) and the sensing component (340) are both connected to the first mounting block (311); the second mounting block (312) is connected to the bottom of the first mounting block (311), and the lower surface of the second mounting block (312) is in contact with the upper surface of the back cover (1) to be installed; the negative pressure suction head (240) is connected to the second mounting block (312).

5. The pressing device according to any one of claims 1 to 4, characterized in that, The claw assembly (300) also includes an adjustment block (350). The sensing element (340) is connected to the mounting block (310) via the adjustment block (350). The adjustment block (350) is provided with a waist hole (350a). The mounting block (310) is provided with a screw hole. The screw passes through the waist hole (350a) and connects to the screw hole. The screw is used to press the adjustment block (350) against the mounting block (310). The waist hole (350a) is used to adjust the horizontal distance between the adjustment block (350) and the third end (323).

6. A pressing assembly for a back cover, characterized in that, include: The turntable (400) is equipped with a shell loading station (400a), a pressing station (400b), a marking station (400c), and a unloading station (400d) along its circumference. The three-axis feeding device (500) is set on one side of the housing feeding station (400a) and is used to transfer the housing (2) to the housing feeding station (400a). The pressing device according to any one of claims 1 to 5 is disposed at the pressing station (400b). A laser marking device (600) is installed on one side of the marking station (400c); The transfer device (700) is set at the unloading station (400d) and is used to transfer the assembled rear cover (1) and housing (2) to the detection device (800) along the Y-axis direction. The testing device (800) is set on one side of the transplanting device (700) for quality testing of the rear cover (1) and the casing (2).

7. The pressing assembly according to claim 6, characterized in that, The three-axis loading device (500) includes a first base platform (510), a second X-axis module (520), a first Y-axis module (530), a first Z-axis module (540), and a first pneumatic finger (550). The first base platform (510) is located on one side of the housing loading station (400a). The second X-axis module (520) is located on the first base platform (510). The first Y-axis module (530) is connected to the second X-axis module (520). The first Z-axis module (540) is connected to the first Y-axis module (530). The first pneumatic finger (550) is connected to the first Z-axis module (540) and is used to grip the housing (2).

8. The pressing assembly according to claim 6, characterized in that, The laser marking device (600) includes a second Z-axis module (610) and a marking machine (620); the second Z-axis module (610) is located on one side of the marking station (400c), and the marking machine (620) is connected to the second Z-axis module (610) and located above the turntable (400) for laser marking the back cover (1).

9. The pressing assembly according to claim 6, characterized in that, The transplanting device (700) includes a second base platform (710), a second Y-axis module (720), a third Z-axis module (730), and a second pneumatic finger (740). The second base platform (710) is located on one side of the unloading station (400d), the second Y-axis module (720) is located on the second base platform (710), the third Z-axis module (730) is located on the second Y-axis module (720), and two second pneumatic fingers (740) are connected to the third Z-axis module (730) at intervals along the Y-axis direction. The second pneumatic fingers (740) are used to grip the housing (2).

10. The pressing assembly according to any one of claims 6 to 9, characterized in that, The inspection device (800) includes a vision inspection component (810) and an airtightness inspection component (820). The vision inspection component (810) includes a rotary table (811) and a vision scanning body (812). The rotary table (811) is located on one side of the unloading station (400d), and the vision scanning body (812) is located on one side of the rotary table (811). The transfer device (700) transfers the assembled back cover (1) and housing (2) to the rotary table (811). The airtightness testing component (820) includes a gantry (821), a fourth Z-axis module (822), and an air extraction head (823). The gantry (821) is arranged along the Y-axis direction on one side of the vision testing component (810). Two fourth Z-axis modules (822) are arranged at intervals along the Y-axis direction on the gantry (821). The air extraction head (823) is connected to the fourth Z-axis module (822) in a corresponding manner to communicate with the air vent (13) on the rear cover (1).

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