Automatic processing device for sausage production
By designing automated sausage stuffing machines and smoking chambers, automatic winding, limiting, and movement of sausages were achieved, solving the problems of damage and low efficiency caused by manual movement in sausage processing, and improving the degree of automation and processing efficiency.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- JIAXING KNAKE FOOD CO LTD
- Filing Date
- 2025-05-26
- Publication Date
- 2026-05-15
AI Technical Summary
In sausage processing, the sausage casings need to be manually moved during the filling process, which leads to damage and low efficiency. Furthermore, transferring the casings to the smoking box after filling increases the workload and results in low automation.
An automated processing device including a sausage stuffer, a knotting machine, and a smoking chamber was designed. It utilizes a rotary motor and a moving motor to achieve automatic winding, limiting, and movement of sausages. Combined with a flow guide plate, it realizes automated processing and smoking of sausages.
It improves the automation of sausage filling and smoking, reduces manual operation, ensures sausage firmness, improves processing efficiency and smoking effect, and simplifies the sausage collection process.
Smart Images
Figure CN224234595U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of sausage processing technology, specifically to an automated processing device for sausage production. Background Technology
[0002] Sausage is a food produced using a very ancient food production and meat preservation technique. It is a long, cylindrical, tubular food made by mincing animal meat into strips and stuffing it into casings. Sausages are made by stuffing seasoned meat into the small intestines of pigs or sheep and then drying them. Sausage smoking is a food processing method that uses smoke to season and process the food. This method can both cook the food thoroughly and give it a unique smoky flavor and aroma.
[0003] Currently, sausage processing requires filling machines to fill the sausages. However, during the filling process, workers need to constantly move the casings to ensure the sausages are firm and uniform. This process can easily cause the sausages to break, affecting processing efficiency. After filling, workers need to transfer the sausages to the smoking chamber, which increases the workload of the workers and results in a low degree of automation. Utility Model Content
[0004] The purpose of this invention is to provide an automated processing device for sausage production to solve the problems mentioned in the background art.
[0005] To achieve the above objectives, this utility model provides the following technical solution: an automated processing device for sausage production, comprising a sausage filling machine housing, the top surface of which is fixedly connected to a feeding hopper, a sausage filling pipe on the housing, a knotting machine fixedly installed on one side of the filling pipe, a smoking box on one side of the housing, a rectangular groove on the upper surface of the smoking box, a moving motor fixedly installed on the side of the smoking box, the output end of which is fixedly connected to a threaded rod, a moving plate inside the rectangular groove, a rotating connection between the moving plate and a winding roller, a fixed connection between the inner wall of the winding roller and a winding rod, a limiting roller on the moving plate, and a collection box inside the smoking box.
[0006] Preferably, one end of the feed hopper is fixedly connected to the drive motor, several cutters are provided on the outside of the feed hopper, and the bottom of the feed hopper is fixedly connected to the stirring blade.
[0007] Preferably, a smoking chamber is provided on one side of the knotting machine, a fan is fixedly installed on the top surface of the smoking chamber, and a combustion chamber is provided inside the smoking chamber, which is located below the fan.
[0008] Preferably, the inner wall of the smoking chamber is fixedly connected to the guide plate, the guide plate is a V-shaped plate, the guide plate has several circular through holes, and the guide plate is located below the take-up roller.
[0009] Preferably, the smoking box has two symmetrical rectangular slots, the inner wall of the rectangular slots is rotatably connected to one end of the threaded rod, the movable plate is threadedly engaged with the outer side of the threaded rod through a threaded hole, and a rotating motor is fixedly installed on the side of the movable plate.
[0010] Preferably, the take-up roller is fixedly connected to the output end of the rotating motor, and the take-up roller is fixedly connected to both ends of a plurality of take-up bars.
[0011] Preferably, a circular through hole is provided on the side of the movable plate, and the limiting roller is inserted into the movable plate through the circular through hole.
[0012] Compared with the prior art, the beneficial effects of this utility model are:
[0013] 1. This utility model uses a sausage filling tube and a knotting machine to fill and knot sausages. By rotating a motor, the winding roller rotates and causes the sausages to wrap around the outside of the winding roller. The winding roller and the limiting roller can limit the sausages to the outside of the winding roller, ensuring the tightness of the sausage distribution and reducing the workload of workers. After filling, the moving motor rotates the threaded rod, which drives the moving plate to move the winding roller into the smoking box, thereby effectively improving the sausage processing efficiency and realizing automated processing.
[0014] 2. This utility model also improves the smoking effect of sausages by rotating the motor to drive the take-up roller to move inside the smoking box. The guide plate can guide the dripping oil from the sausages to reduce the pollution of the device. After smoking, the motor moves the take-up roller out. The worker pulls the limit roller out from the moving plate and contacts the limit of the sausage. Then, the motor drives the take-up roller to rotate and make the sausage fall into the collection box, which is convenient for the workers to collect the smoked sausages. Attached Figure Description
[0015] Figure 1 This is a schematic diagram of the overall structure of this utility model;
[0016] Figure 2 This is a cross-sectional view of the internal structure of the feed hopper of this utility model;
[0017] Figure 3 This is a schematic diagram of the smoking box structure of this utility model;
[0018] Figure 4 This is a schematic diagram of the movable plate structure of this utility model;
[0019] Figure 5 This is a schematic diagram of the winding roller structure of this utility model.
[0020] In the diagram: 1. Sausage filling machine casing; 2. Feed hopper; 3. Drive shaft; 4. Mixing blade; 5. Sausage filling pipe; 6. Knotting machine; 7. Smoking chamber; 8. Rectangular trough; 9. Moving motor; 10. Threaded rod; 11. Moving plate; 12. Rotating motor; 13. Rewinding roller; 14. Rewinding bar; 15. Limiting roller; 16. Collection box; 17. Combustion chamber; 18. Guide plate. Detailed Implementation
[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0022] Please see Figure 1-5 This utility model provides a technical solution: an automated processing device for sausage production, including a sausage filling machine shell 1, with support feet at the bottom of the shell 1, the top surface of the shell 1 welded and fixed to the feed hopper 2, one end of the feed hopper 2 connected and fixed to a drive motor, several cutters arranged on the outside of the feed hopper 2, and the bottom of the feed hopper 2 welded and fixed to a stirring blade 4. The drive motor drives the feed hopper 2 to rotate, the cutters cut and crush the contents of the feed hopper 2, and the rotation of the stirring blade 4 transports the meat into a filling pipe 5, through which sausages are filled.
[0023] A sausage stuffer casing 1 is equipped with a sausage stuffing tube 5. The upper surface of the sausage stuffer casing 1 is fixed to a knotting machine 6. A smoking box 7 is installed on one side of the sausage stuffer casing 1. The knotting machine 6 is positioned opposite the winding rod 14. The height of the sausage stuffing tube 5 is adapted to the winding roller 13, so that the sausages filled by the sausage stuffing tube 5 can be easily wrapped around the outside of the winding rod 14.
[0024] Two symmetrical rectangular slots 8 are provided on the smoking chamber 7. The threaded rod 10 and the guide rod are located inside the rectangular slots 8. The inner wall of the rectangular slot 8 is rotatably connected to one end of the threaded rod 10. The moving plate 11 is threadedly engaged with the outer side of the threaded rod 10 through a threaded hole. The moving plate 11 is slidably engaged with the outer side of the guide rod through a circular through hole. The side of the moving plate 11 is connected and fixed to the rotating motor 12 by bolts. The moving motor 9 is fixedly installed on the side of the smoking chamber 7. The output end of the moving motor 9 is welded and fixed to the threaded rod 10. The moving plate 11 is set inside the rectangular slot 8. The moving plate 11 is rotatably connected to the winding roller 13. The inner wall of the winding roller 13 is welded and fixed to the winding rod 14. The moving motor 9 rotates the threaded rod 10, which in turn moves the moving plate 11 on the surface of the threaded rod 10. The movement of the moving plate 11, in conjunction with the rotation of the winding rod 14, ensures that the sausages are tightly wrapped, preventing them from stacking and forming discs, thus avoiding dead corners during subsequent smoking. The winding rods 14 are arranged in a circumferential array on the winding roller 13. By inserting one end of the sausage between the winding roller 13 and the winding rods 14, the sausage is prevented from detaching from the winding roller 13 due to friction as it rotates. The limiting roller 15 keeps the sausage outside the winding rods 14, preventing the sausage from detaching during the rotation of the winding rods 14.
[0025] A limiting roller 15 is installed on the movable plate 11. A circular through hole is opened on the side of the movable plate 11, and the limiting roller 15 is inserted and engaged with the movable plate 11 through the circular through hole. A collection box 16 is installed inside the smoking box 7. By pulling the limiting roller 15 out of the movable plate 11, the sausage can be detached from the winding rod 14 and fall into the collection box 16 by rotating the motor 12 in the opposite direction, which facilitates the collection of the smoked sausage by the staff.
[0026] A fan is fixedly installed on the top surface of the smoking chamber 7. A combustion chamber 17 is set inside the smoking chamber 7, located below the fan. The inner wall of the smoking chamber 7 is welded and fixed to a guide plate 18. The guide plate 18 is a V-shaped plate with several circular through holes. The guide plate 18 is located below the winding roller 13. The winding roller 13 is connected and fixed to the output end of the rotating motor 12. The winding roller 13 is welded and fixed to both ends of several winding rods 14.
[0027] Working principle: During use, meat is placed inside the feed hopper 2. The drive motor causes the drive shaft 3 and the stirring blade 4 to rotate, breaking up the meat inside the feed hopper 2. The meat is then filled into the sausage through the filling tube 5. The knotting machine 6 ties the sausage into a knot. One end of the sausage is then placed between the take-up roller 13 and the take-up bar 14. By rotating the motor 12, the take-up roller 13 rotates, causing the sausage to wrap around the outside of the take-up bar 14. The limiting roller 15 keeps the sausage in place outside the take-up roller 13 to prevent it from coming loose. The moving motor 9 rotates the threaded rod 10, which in turn moves the moving plate 11 in the rectangular groove. 8. Move the internal mechanism until the take-up roller 13 is moved into the smokehouse 7. The sausage is smoked by the combustion chamber 17 and the fan at the top of the smokehouse 7. The guide plate 18 is used to guide the oil secreted by the sausage. After the sausage is smoked, the threaded rod 10 is rotated by the moving motor 9, which drives the moving plate 11 to move the take-up roller 13 out. Then the limiting roller 15 is pulled out from the moving plate 11 and contacts the restriction on the sausage outside the take-up rod 14. The sausage outside the take-up rod 14 can be dropped into the collection box 16 by rotating the motor 12 to drive the take-up roller 13 to rotate, so that the sausage outside the take-up rod 14 can be collected.
[0028] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.
[0029] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. An automated processing device for sausage production, comprising a sausage stuffer casing (1), characterized in that: The top surface of the sausage filling machine housing (1) is fixedly connected to the feeding hopper (2). A sausage filling pipe (5) is provided on the sausage filling machine housing (1). A knotting machine (6) is fixedly installed on one side of the sausage filling pipe (5). A smoking box (7) is provided on one side of the sausage filling machine housing (1). A rectangular groove (8) is opened on the upper surface of the smoking box (7). A moving motor (9) is fixedly installed on the side of the smoking box (7). The output end of the moving motor (9) is fixedly connected to the threaded rod (10). A moving plate (11) is provided inside the rectangular groove (8). The moving plate (11) is rotatably connected to the winding roller (13). The inner wall of the winding roller (13) is fixedly connected to the winding rod (14). A limiting roller (15) is provided on the moving plate (11). A collection box (16) is provided inside the smoking box (7).
2. The automated processing device for sausage production according to claim 1, characterized in that: One end of the feed hopper (2) is connected and fixed to the drive motor. Several cutters are provided on the outside of the feed hopper (2). The bottom of the feed hopper (2) is fixedly connected to the stirring blade (4).
3. The automated processing device for sausage production according to claim 2, characterized in that: A smoking box (7) is provided on one side of the knotting machine (6). A fan is fixedly installed on the top surface of the smoking box (7). A combustion chamber (17) is provided inside the smoking box (7) and is located below the fan.
4. The automated processing device for sausage production according to claim 3, characterized in that: The inner wall of the smoking chamber (7) is fixedly connected to the guide plate (18), which is a V-shaped plate with several circular through holes. The guide plate (18) is located below the take-up roller (13).
5. The automated processing device for sausage production according to claim 4, characterized in that: The smoking box (7) has two symmetrical rectangular slots (8). The inner wall of the rectangular slot (8) is rotatably connected to one end of the threaded rod (10). The movable plate (11) is threadedly engaged with the outer side of the threaded rod (10) through a threaded hole. A rotating motor (12) is fixedly installed on the side of the movable plate (11).
6. The automated processing device for sausage production according to claim 4, characterized in that: The take-up roller (13) is fixedly connected to the output end of the rotating motor (12), and the take-up roller (13) is fixedly connected to both ends of a plurality of take-up bars (14).
7. The automated processing device for sausage production according to claim 5, characterized in that: The movable plate (11) has a circular through hole on its side, and the limiting roller (15) is inserted into the movable plate (11) through the circular through hole.