Cold stamping progressive die for air conditioner guide plate
By designing a continuous cold stamping die for air conditioning deflectors, and using a motor to drive the rotation of the mounting plate and the swing of the cleaning rod, the problem of debris retention was solved, enabling continuous punching and automatic cleaning of the air conditioning deflectors, thus improving production efficiency and equipment cleanliness.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- JIANGYIN CHUNYAN LIGHT IND FITTINGS CO LTD
- Filing Date
- 2025-07-13
- Publication Date
- 2026-05-15
AI Technical Summary
Existing cold stamping progressive dies cannot effectively handle the debris generated during punching, causing debris to remain in the die and affecting the punching operation of the air conditioning baffle.
A cold stamping continuous die for an air conditioner deflector was designed, comprising a mounting plate, a base, a support column, a motor-driven cleaning assembly, and a cleaning rod. The automatic cleaning and collection of debris is achieved by rotating the mounting plate and swinging the cleaning rod, driven by the motor.
It enables continuous punching of air conditioning deflectors and automatic debris removal, improving production efficiency and equipment cleanliness.
Smart Images

Figure CN224238047U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of cold stamping technology for air conditioning deflectors, specifically a continuous die for cold stamping air conditioning deflectors. Background Technology
[0002] An air conditioner deflector is a component installed at the air outlet of an air conditioner to guide the direction of the airflow. Its function is to adjust the airflow direction, preventing cold or hot air from blowing directly onto people, thus preventing discomfort caused by prolonged exposure to direct airflow. It can also direct airflow to specific areas of the room, such as guiding hot air downwards during heating and cold air upwards during cooling, thereby improving the air conditioner's performance and comfort. Cold stamping is a key process in the production of air deflectors, and it includes steps such as punching and bending.
[0003] The existing Chinese patent publication number CN213079767U, entitled "A Cold Stamping Continuous Die for Air Conditioner Side Panels," explicitly states in its abstract that "This utility model discloses a cold stamping continuous die for air conditioner side panels, including a support frame. The support frame has a conveying assembly for circulating transport, and the surface of the conveying assembly is provided with a support strip. A punch is detachably mounted on the surface of the support strip. The beneficial effect is that continuous stamping can be achieved by moving the punch through the conveying assembly, increasing processing efficiency and resulting in good performance."
[0004] However, in the existing technology, only the shape of the air conditioner side plate can be stamped. When used in the air conditioner deflector, the deflector can only be bent by changing the shape of the die. However, since the deflector needs to be punched in a large area, a lot of debris will be generated during punching. The existing cold stamping progressive die cannot handle the debris, which will remain in the die, making it inconvenient to punch the air conditioner deflector. Utility Model Content
[0005] The purpose of this utility model is to provide a cold stamping continuous die for air conditioning deflectors, so as to solve the problem mentioned in the background art that the existing cold stamping continuous die cannot process the debris, that is, it will remain in the die, thus making it inconvenient to perform punching and stamping operations on the air conditioning deflector.
[0006] To achieve the above objectives, this utility model provides the following technical solution:
[0007] A cold stamping continuous die for an air conditioner deflector includes a mounting plate and a base. The mounting plate has stamping grooves around its perimeter. A support column is provided on the inner side of the base. A first motor is provided on the inner side of the support column. A mounting frame is provided on the rear side of the mounting plate. A cleaning component is provided on the inner side of the mounting frame.
[0008] The cleaning assembly includes an arc-shaped frame and a second motor. A cleaning rod is rotatably mounted inside the rear side of the arc-shaped frame, and a gear is mounted on the top of the cleaning rod. A rotating disk is mounted on the bottom drive shaft of the second motor.
[0009] In a preferred embodiment of this utility model, the first motor drive shaft is connected to the bottom of the mounting plate, and the bottom of the mounting plate is provided with rolling balls on the side connecting the top of the base.
[0010] In a preferred embodiment of this utility model, a sliding frame is provided on one side of the base, a push-out member is slidably provided on the top of the sliding frame, and an electric telescopic rod is provided on the inner side of the sliding frame.
[0011] In a preferred embodiment of this utility model, the telescopic end of the electric telescopic rod is connected to the inner side of the ejector, and ejection ports are provided on both sides of the inside of the stamping groove, and the ejector is installed and removed in the ejection ports.
[0012] In a preferred embodiment of this utility model, an electric push rod is provided on the top of the mounting bracket, and a stamping die is provided on the bottom telescopic end of the electric push rod, the stamping die engaging with the stamping groove.
[0013] In a preferred embodiment of this utility model, the arc-shaped frame and the second motor are fixedly installed, a receiving box is provided at the bottom of the arc-shaped frame, and the cleaning rod is located at the bottom of the stamping groove.
[0014] In a preferred embodiment of this utility model, a limiting rail is provided on the inner side of the arc-shaped frame, and a limiting wheel is rotatably provided in front of the cleaning rod, with the limiting wheel and the limiting rail being slidably connected.
[0015] In a preferred embodiment of the present invention, the inner side of the rotating disk is provided with a first sector tooth and a second sector tooth, the first sector tooth and the second sector tooth meshing with a gear, and the first sector tooth and the second sector tooth facing opposite directions.
[0016] Additional aspects and advantages of this invention will be set forth in part in the description which follows, and in part will be obvious from the description, or may be learned by practice of the invention.
[0017] Beneficial effects: Workers place and remove the guide plate at the front stamping slot. The first motor drives the mounting plate to rotate, rotating 90° each time, so that multiple stamping slots are connected to the stamping die in sequence, i.e., continuous stamping. When the guide plate is punched, the debris will fall through the punching hole and be collected by the receiving box. The second motor drives the rotating disk to rotate, and the first sector tooth and the second sector tooth respectively drive the gear, so that the front of the cleaning rod swings back and forth, i.e., cleaning the debris adhering to the bottom of the stamping die and letting the debris fall into the receiving box. The front of the cleaning rod slides along the inner side of the arc frame and is supported by the limit wheel to maintain stability.
[0018] The above description is merely an overview of the technical solution of this utility model. In order to better understand the technical means of this utility model and to implement it according to the contents of the specification, the preferred embodiments of this utility model are described in detail below with reference to the accompanying drawings. The specific implementation methods of this utility model are given in detail in the following embodiments and their accompanying drawings. Attached Figure Description
[0019] The above and / or additional aspects and advantages of this utility model will become apparent and readily understood from the description of the embodiments taken in conjunction with the following drawings, in which:
[0020] Figure 1 A schematic diagram of the main structure in a cold stamping continuous die for an air conditioner air guide plate;
[0021] Figure 2 This is a schematic diagram of the structure of one side of the base in a cold stamping continuous die for an air conditioner air guide plate.
[0022] Figure 3 This is a schematic diagram of the bottom structure of the mounting plate in a cold stamping continuous die for an air conditioner deflector;
[0023] Figure 4 A schematic diagram of the inner structure of the mounting bracket in a cold stamping continuous die for an air conditioner deflector;
[0024] Figure 5 This is a schematic diagram of the connection structure between the cleaning rod and the rotating disk in a cold stamping continuous die for an air conditioner guide plate.
[0025] In the diagram: 1. Mounting plate; 11. Stamping groove; 12. Ejection port; 13. Ball bearing; 14. Ejection part; 2. Base; 21. Support column; 22. First motor; 23. Sliding frame; 24. Electric telescopic rod; 3. Mounting frame; 31. Stamping die; 32. Electric push rod; 33. Arc frame; 34. Receiving box; 35. Limit rail; 4. Cleaning rod; 41. Limit wheel; 42. Gear; 43. Second motor; 44. Rotating disk; 45. First sector tooth; 5. Second sector tooth. Detailed Implementation
[0026] The embodiments of this utility model are described in detail below. Examples of these embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain this utility model, and should not be construed as limiting this utility model.
[0027] Please refer to Figures 1-5 This utility model discloses a cold stamping continuous die for an air conditioner deflector, comprising a mounting plate 1 and a base 2. The mounting plate 1 is a mounting structure used for mounting other structures, and the base 2 is a bottom structure used for supporting the overall structure. A mounting bracket 3 is provided on the rear side of the mounting plate 1. The mounting bracket 3 is a mounting structure. Stamping grooves 11 are provided around the perimeter of the mounting plate 1. An electric push rod 32 is provided on the top of the mounting bracket 3. A stamping die 31 is provided on the bottom telescopic end of the electric push rod 32. The stamping die 31 is connected to the stamping grooves 11. The stamping grooves 11 are connected to... The shape of the stamping die 31 is designed according to the specifications of the guide plate, that is, the shape of the guide plate is placed in the stamping groove 11. The bottom of the stamping die 31 includes a punching rod structure, and the inner side of the stamping groove 11 includes a punching hole structure. The punching rod is connected to the punching hole, which is mainly used to punch the guide plate. The stamping die 31 is pushed by the electric push rod 32 to punch the guide plate. After the stamping die 31 is inserted into the stamping groove 11, the bottom of the stamping die 31 (punching rod) is just at the bottom of the punching hole of the stamping groove 11 and is flush with it.
[0028] A support column 21 is provided on the inner side of the base 2. The support column 21 is a support structure. The mounting plate 1 is rotatably installed on the inner top of the support column 21. A first motor 22 is provided on the inner side of the support column 21. The first motor 22 drives the mounting plate 1 to rotate, and rotates 90° each time. This causes multiple stamping slots 11 to connect with the stamping die 31 in sequence, so that stamping is performed continuously. The operator places and removes the guide plate at the stamping slot 11 in front. The drive shaft of the first motor 22 is connected to the bottom of the mounting plate 1. The bottom of the mounting plate 1 and the top of the base 2 are connected by rolling balls 13. The bottom of the mounting plate 1 and the top of the base 2 are not in direct contact. The mounting plate 1 is supported by the rolling balls 13, and the rolling balls 13 effectively reduce the friction between the mounting plate 1 and the top of the base 2 when the mounting plate 1 rotates.
[0029] A sliding frame 23 is provided on one side of the base 2. A push-out piece 14 is slidably provided on the top of the sliding frame 23. An electric telescopic rod 24 is provided inside the sliding frame 23. The telescopic end of the electric telescopic rod 24 is connected to the inside of the push-out piece 14. Push-out ports 12 are provided on both sides inside the stamping groove 11. The push-out piece 14 is installed and removed in the push-out port 12. After stamping, the guide plate is rotated to the push-out piece 14. The push-out piece 14 is pushed by the electric telescopic rod 24, so that the push-out piece 14 pushes out the guide plate, making it convenient for the staff to take it out.
[0030] A cleaning assembly is provided inside the mounting bracket 3. The cleaning assembly includes an arc-shaped frame 33 and a second motor 43. The arc-shaped frame 33 and the second motor 43 are fixedly installed. A receiving box 34 is provided at the bottom of the arc-shaped frame 33. When the guide plate is punched, the debris will fall through the punch holes and be collected by the receiving box 34. A cleaning rod 4 is rotatably installed inside the rear side of the arc-shaped frame 33. The cleaning rod 4 is located at the bottom of the stamping groove 11. When the cleaning rod 4 rotates, it will cover all the punch holes at the bottom of the stamping groove 11. The cleaning rod 4 does not contact the bottom of the stamping groove 11, but its position is close enough to contact the debris that adheres to the bottom of the stamping die 31 during stamping. The cleaning rod 4 is equipped with a gear 42 at the top and a rotating disk 44 is mounted on the drive shaft at the bottom of the second motor 43. The inner side of the rotating disk 44 is provided with a first sector tooth 45 and a second sector tooth 5. The first sector tooth 45 and the second sector tooth 5 mesh with the gear 42, and the first sector tooth 45 and the second sector tooth 5 face opposite directions. That is, the second motor 43 drives the rotating disk 44 to rotate, and the first sector tooth 45 and the second sector tooth 5 respectively transmit power to the gear 42, so that the front of the cleaning rod 4 swings back and forth, thereby cleaning the debris adhering to the bottom of the stamping die 31 and causing the debris to fall into the receiving box 34.
[0031] A limiting rail 35 is provided on the inner side of the arc frame 33, and a limiting wheel 41 is provided in front of the cleaning rod 4. The limiting wheel 41 is slidably connected to the limiting rail 35, that is, the front of the cleaning rod 4 slides along the inner side of the arc frame 33 and is supported by the limiting wheel 41 to maintain stability, and the friction is reduced by the rolling of the limiting wheel 41.
[0032] The working principle of this utility model is as follows: The guide plate is placed in the stamping groove 11, and the stamping die 31 is pushed by the electric push rod 32 to punch holes in the guide plate. After the stamping die 31 is inserted into the stamping groove 11, the bottom of the stamping die 31 is exactly at the bottom of the punching opening of the stamping groove 11 and is flush with it. The operator places and removes the guide plate at the stamping groove 11 in front. The first motor 22 drives the mounting plate 1 to rotate, and rotates 90° each time, so that multiple stamping grooves 11 are connected to the stamping die 31 in sequence, that is, continuous stamping is performed. After stamping, the guide plate rotates to the ejector 14, and is then ejected by the electric telescopic rod. 24 pushes the ejector 14, thereby ejecting the guide plate for easy removal by the staff. When the guide plate is punched, the debris falls through the punch hole and is received by the receiving box 34. The second motor 43 drives the rotating disk 44 to rotate. The first sector tooth 45 and the second sector tooth 5 respectively drive the gear 42, thereby causing the front of the cleaning rod 4 to swing back and forth, that is, to clean the debris adhering to the bottom of the stamping die 31 and let the debris fall into the receiving box 34. The front of the cleaning rod 4 slides along the inner side of the arc frame 33 and is supported by the limit wheel 41 to maintain stability.
[0033] Although embodiments of the present invention have been shown and described, those skilled in the art will understand that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the claims and their equivalents.
Claims
1. A cold stamping continuous die for an air conditioner deflector, characterized in that: Includes a mounting plate (1) and a base (2). The mounting plate (1) is provided with stamping grooves (11) around its perimeter. The base (2) is provided with a support column (21) on its inner side. The support column (21) is provided with a first motor (22) on its inner side. The mounting plate (1) is provided with a mounting bracket (3) on its rear side. The mounting bracket (3) is provided with a cleaning component on its inner side. The cleaning assembly includes an arc-shaped frame (33) and a second motor (43). A cleaning rod (4) is rotatably mounted inside the rear side of the arc-shaped frame (33). A gear (42) is mounted on the top of the cleaning rod (4). A rotating disk (44) is mounted on the bottom drive shaft of the second motor (43).
2. The cold stamping continuous die for an air conditioner deflector according to claim 1, characterized in that, The first motor (22) drive shaft is connected to the bottom of the mounting plate (1), and the bottom of the mounting plate (1) and the top of the base (2) are connected by rolling balls (13).
3. The cold stamping continuous die for an air conditioner deflector according to claim 1, characterized in that, A sliding frame (23) is provided on one side of the base (2), and a push-out member (14) is slidably provided on the top of the sliding frame (23). An electric telescopic rod (24) is provided on the inner side of the sliding frame (23).
4. The cold stamping continuous die for an air conditioner deflector according to claim 3, characterized in that, The telescopic end of the electric telescopic rod (24) is connected to the inner side of the push-out part (14). The inside of the stamping groove (11) is provided with push-out ports (12) on both sides. The push-out part (14) is disassembled and assembled in the push-out ports (12).
5. The cold stamping continuous die for an air conditioner deflector according to claim 1, characterized in that, The mounting bracket (3) is provided with an electric push rod (32) at the top, and a stamping die (31) is provided on the telescopic end of the bottom of the electric push rod (32), and the stamping die (31) is connected to the stamping groove (11).
6. The cold stamping continuous die for an air conditioner deflector according to claim 1, characterized in that, The arc frame (33) and the second motor (43) are fixedly installed. A receiving box (34) is provided at the bottom of the arc frame (33), and the cleaning rod (4) is located at the bottom of the stamping groove (11).
7. The cold stamping continuous die for an air conditioner deflector according to claim 1, characterized in that, The inner side of the arc frame (33) is provided with a limiting rail (35), and a limiting wheel (41) is rotatably provided in front of the cleaning rod (4). The limiting wheel (41) and the limiting rail (35) are slidably connected.
8. The cold stamping continuous die for an air conditioner guide plate according to claim 1, characterized in that, The inner side of the rotating disk (44) is provided with a first sector tooth (45) and a second sector tooth (5), which mesh with the gear (42), and the first sector tooth (45) and the second sector tooth (5) face opposite directions.