Multi-size steel wire rope rapid cutting device
By using a bidirectional threaded rod and V-groove design for a multi-size wire rope rapid cutting device, combined with a hydraulic cylinder-driven adjustment component and a pressing component, the problem of existing devices being unable to adapt to wire ropes of different diameters is solved, achieving precise and stable cutting and improving cutting accuracy and stability.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- SHAANXI COAL GRP HUANGLING JIAN ZHUANG MINING IND LTD
- Filing Date
- 2025-08-04
- Publication Date
- 2026-05-15
AI Technical Summary
Existing wire rope cutting devices can only cut wire ropes within a specific diameter range and cannot adapt to wire ropes of different diameters, which affects the cutting accuracy and quality. In addition, the single fixing method is prone to producing uneven ends.
A multi-size wire rope rapid cutting device was designed, which adopts a fixing component with a bidirectional threaded rod and a V-groove, combined with an adjustment component and a pressure component driven by a hydraulic cylinder, to achieve precise clamping and stable cutting of wire ropes of different diameters. The design of the bidirectional threaded rod and V-groove ensures that the wire rope does not slip during the cutting process. The screw and slider rail structure of the adjustment component allows for flexible adjustment of the cutting position, and the pressure component provides two-point positioning to improve cutting stability.
It achieves precise and stable clamping of steel wire ropes of different diameters, avoiding movement or slippage during the cutting process, improving cutting accuracy and stability, and ensuring a flat cutting end.
Smart Images
Figure CN224238153U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of wire rope processing, and in particular to a device for rapid cutting of multi-size wire ropes. Background Technology
[0002] In many fields such as industrial production, construction, and logistics transportation, steel wire ropes are widely used in various lifting, traction, and fixing operations due to their high strength and wear resistance. However, in actual use, it is often necessary to cut the steel wire rope to different lengths according to the specific working scenario and requirements.
[0003] However, existing wire rope cutting devices can only cut wire ropes within a specific diameter range. When encountering wire ropes with large diameter differences, they cannot provide stable and effective clamping, which seriously affects the cutting accuracy and quality. Secondly, relying solely on a single fixing method cannot fully guarantee the stability of the wire rope during high-speed cutting, which can easily lead to cutting deviations, resulting in uneven ends of the cut wire rope and affecting subsequent use.
[0004] Therefore, in view of the fact that the existing wire rope cutting devices are only applicable to a specific diameter range and have a single fixing method, which affects the cutting accuracy and quality and easily produces uneven ends, a multi-size wire rope rapid cutting device can be designed. This device can not only easily adapt to wire ropes of different diameters and achieve precise and stable clamping, but also further improve the cutting stability through two-point positioning. Utility Model Content
[0005] To overcome the problem that existing wire rope cutting devices are only suitable for a specific diameter range and have a single fixing method, which affects the cutting accuracy and quality and easily produces uneven ends.
[0006] The technical solution of this utility model is as follows: a multi-size steel wire rope quick cutting device, including a workbench, a support leg at the lower end of the workbench, a column fixedly connected to the upper end of the workbench, a top plate fixedly connected to the upper end of the column, a groove at the upper end of the workbench, a fixing component for clamping steel wire rope in the groove, an adjustment component at the lower end of the top plate, a hydraulic cylinder in the adjustment component, a connecting plate at the power output end of the hydraulic cylinder, an automatic cutting machine at the lower end of the connecting plate, and a pressing component for fixing steel wire rope on both sides of the automatic cutting machine.
[0007] Preferably, the fixing component includes a bearing housing, a bearing housing is provided on one inner wall of the groove, a bidirectional threaded rod is rotatably connected in the bearing housing, a knob is provided at one end of the bidirectional threaded rod, a movable seat is threadedly connected to the outer wall of the bidirectional threaded rod, a fixing block is provided at the upper end of the movable seat, and a V-groove is provided in the fixing block.
[0008] Preferably, the inclined surface of the V-groove is provided with a sliding groove, and a toothed plate is slidably connected in the sliding groove.
[0009] Preferably, magnets are provided inside the slide groove and the toothed plate, and the slide groove and the toothed plate are magnetically connected.
[0010] Preferably, a guide rod is fixedly connected inside the groove, and the outer wall of the guide rod is slidably connected to the movable seat.
[0011] Preferably, the adjustment assembly includes a main beam, with the main beam located at the lower end of the top plate. A U-shaped groove is formed inside the main beam, and a second bearing seat is provided on one inner wall of the U-shaped groove. A lead screw is rotatably connected inside the second bearing seat, and a second knob is provided at one end of the lead screw. An adjustment plate is threadedly connected to the outer wall of the lead screw.
[0012] Preferably, the upper end of the adjusting plate is provided with a slider, and the lower end of the top plate is provided with a slide rail adapted to the slider, with the slider and the slide rail slidably connected.
[0013] Preferably, the pressure assembly includes a spring, with the lower end of the top plate having a spring and the extension end of the spring having a pressure block, the lower end of which has a slot adapted to the wire rope.
[0014] The beneficial effects of this utility model are as follows: Through the design of the bidirectional threaded rod and V-groove in the fixing component, the device can easily adapt to steel wire ropes of different diameters, achieving precise and stable clamping, effectively avoiding movement or sliding during the cutting process, and improving the cutting accuracy. At the same time, the screw and slider rail structure of the adjusting component allows users to flexibly adjust the position of the automatic cutting machine according to the actual size of the steel wire rope and cutting requirements. In addition, the two-point positioning method in the pressure component further improves the stability of cutting. Attached Figure Description
[0015] Figure 1 The diagram shown is a three-dimensional structural schematic of the multi-size steel wire rope quick-cutting device of this utility model.
[0016] Figure 2 The diagram shown is a three-dimensional structural schematic of the fixing component of the multi-size steel wire rope quick-cutting device of this utility model.
[0017] Figure 3 The diagram shown is a three-dimensional structural schematic of the fixing block of the multi-size steel wire rope quick-cutting device of this utility model.
[0018] Figure 4 The diagram shown is a three-dimensional structural schematic of the adjusting component and the pressing component of the multi-size steel wire rope quick cutting device of this utility model.
[0019] Figure 5 The diagram shown is a three-dimensional structural schematic of the adjusting plate of the multi-size steel wire rope quick-cutting device of this utility model.
[0020] Explanation of reference numerals in the attached diagram: 1. Workbench; 2. Support leg; 3. Column; 4. Top plate; 5. Groove; 6. Hydraulic cylinder; 7. Connecting plate; 8. Automatic cutting machine; 9. Bearing seat No. 1; 10. Double-ended threaded rod; 11. Knob No. 1; 12. Moving seat; 13. Fixed block; 14. V-groove; 15. Slide groove; 16. Toothed plate; 17. Guide rod; 18. Main beam; 19. U-groove; 20. Bearing seat No. 2; 21. Lead screw; 22. Knob No. 2; 23. Slider; 24. Slide rail; 25. Spring; 26. Pressure block; 27. Adjusting plate. Detailed Implementation
[0021] The present invention will be further described below with reference to the accompanying drawings and embodiments.
[0022] Please see Figure 1 - Figure 5 This utility model provides an embodiment of a multi-size wire rope rapid cutting device, including a workbench 1, a support leg 2 at the lower end of the workbench 1, a column 3 fixedly connected to the upper end of the workbench 1, a top plate 4 fixedly connected to the upper end of the column 3, a groove 5 at the upper end of the workbench 1, a fixing component for clamping the wire rope installed in the groove 5, an adjustment component at the lower end of the top plate 4, a hydraulic cylinder 6 installed in the adjustment component, a connecting plate 7 at the power output end of the hydraulic cylinder 6, an automatic cutting machine 8 at the lower end of the connecting plate 7, and material pressing components for fixing the wire rope on both sides of the automatic cutting machine 8. The workbench 1 serves as the support platform for the entire device, with the support leg 2 installed at its bottom to ensure stable placement of the device. The column 3 is vertically fixed to the upper end of the workbench 1, supporting the top plate. The function of component 4 is to fix the wire rope within the groove 5 of the worktable 1. The fixing component is designed with an adjustable clamping mechanism to accommodate wire ropes of different diameters, ensuring that the wire rope will not move or slip during the cutting process. The adjusting component is installed below the top plate 4, allowing users to flexibly adjust the position of the automatic cutting machine 8 according to the actual size of the wire rope and the cutting requirements. The hydraulic cylinder 6 serves as the power source, driving the connecting plate 7 and the automatic cutting machine 8 below to move up and down to achieve the cutting action. The automatic cutting machine 8 adopts high-speed rotating blade cutting technology, which can efficiently and accurately cut the wire rope. The cutting machine has an automatic start and stop function and can perform cutting operations according to preset parameters or external signals. The pressure components are located on both sides of the automatic cutting machine 8 and are used to additionally fix the wire rope before cutting.
[0023] Please see Figure 1 - Figure 3In this embodiment, the fixing assembly includes a first bearing seat 9. A first bearing seat 9 is disposed on one inner wall of a groove 5. A bidirectional threaded rod 10 is rotatably connected within the first bearing seat 9. A first knob 11 is disposed at one end of the bidirectional threaded rod 10. A movable seat 12 is threadedly connected to the outer wall of the bidirectional threaded rod 10. A fixing block 13 is disposed at the upper end of the movable seat 12. A V-groove 14 is formed within the fixing block 13. A sliding groove 15 is formed on the inclined surface of the V-groove 14. A toothed plate 16 is slidably connected within the sliding groove 15. Magnets are disposed within the sliding groove 15 and the toothed plate 16, and the sliding groove 15 and the toothed plate 16 are magnetically connected. A guide rod 17 is fixedly connected within the groove 5. The outer wall of the guide rod 17 is slidably connected to the movable seat 12. The first bearing seat 9 serves as the mounting base for the bidirectional threaded rod 10. The bidirectional threaded rod 10 is characterized by having two sections of threads in opposite directions on its surface. The design allows the two movable seats 12 to move simultaneously but in opposite directions when the bidirectional threaded rod 10 rotates, thereby clamping the wire rope. The fixing block 13 is installed on the upper end of the movable seat 12 and serves as the carrier of the V-groove 14. The inclined surface design of the V-groove 14 allows the wire rope to fall naturally into and be positioned, while reducing the possibility of the wire rope slipping during cutting. A sliding groove 15 is provided on the inclined surface of the V-groove 14, and a toothed plate 16 is slidably connected in the sliding groove 15. The design of the toothed plate 16 improves the clamping stability. Magnets are embedded in the sliding groove 15 and the toothed plate 16, achieving a magnetic connection between the two. This design not only facilitates the quick installation and removal of the toothed plate 16 but also increases the stability of the toothed plate 16 when clamping the wire rope. The guide rod 17 ensures that the movable seat 12 can only move in a straight line when the bidirectional threaded rod 10 rotates, thereby improving the clamping stability.
[0024] Please see Figure 1 , Figure 4 and Figure 5In this embodiment, the adjustment assembly includes a main beam 18, with the main beam 18 located at the lower end of the top plate 4. A U-shaped groove 19 is formed within the main beam 18, and a second bearing seat 20 is provided on one inner wall of the U-shaped groove 19. A lead screw 21 is rotatably connected within the second bearing seat 20, and a second knob 22 is provided at one end of the lead screw 21. An adjustment plate 27 is threadedly connected to the outer wall of the lead screw 21, and a slider 23 is provided at the upper end of the adjustment plate 27. A slide rail 24 adapted to the slider 23 is provided at the lower end of the top plate 4, and the slider 23 is slidably connected to the slide rail 24. The pressing assembly includes a spring 25, with a spring 25 located at the lower end of the top plate 4. A pressing block 26 is provided at the extension end of the spring 25. The lower end of the device has a slot adapted to the wire rope. The main beam 18 serves as the main structure of the adjustment assembly. The second bearing seat 20 serves as the mounting base for the lead screw 21. The outer wall of the lead screw 21 is threaded, which matches the threaded hole in the adjustment plate 27, so that when the lead screw 21 rotates, the adjustment plate 27 can move along the direction of the lead screw 21. The slider 23 matches the slide rail 24 at the lower end of the top plate 4 to ensure that the adjustment plate 27 can move smoothly. The spring 25 serves as the buffer structure of the pressure assembly, thereby avoiding rigid contact between the pressure block 26 and the wire rope. The pressure block 26 is used to directly fix the wire rope. The lower end of the pressure block 26 has a slot adapted to the wire rope. This design improves the stability of the clamping.
[0025] In the workflow, the wire rope is first placed on the workbench 1. Then, by rotating the first knob 11, the double-threaded rod 10 is driven to rotate. This action causes the moving seat 12 and the fixed seat on it to move towards each other, thereby achieving a stable clamping of the wire rope. Next, the second knob 22 is rotated, causing the lead screw 21 to rotate, which in turn pushes the adjusting plate 27 to adjust its displacement. After adjusting to the appropriate position, the hydraulic cylinder 6 and the automatic cutting machine 8 are started. At this time, the hydraulic cylinder 6 acts as the power source, pulling the connecting plate 7 and the automatic cutting machine 8 to move downward. At the same time, the pressure block 26 contacts and gently presses the wire rope, while the spring 25 plays a buffering role, effectively preventing damage to the wire rope. Finally, the automatic cutting machine 8 uses its high-speed rotating blades to accurately complete the cutting operation of the wire rope.
[0026] Through the above steps, this solution, with its bidirectional threaded rod 10 and V-groove 14 design in the fixing component, allows the device to easily adapt to wire ropes of different diameters, achieving precise and stable clamping. This effectively avoids movement or slippage during the cutting process, improving cutting accuracy. Simultaneously, the adjusting component's screw 21 and slider 23 / rail 24 structure allows users to flexibly adjust the position of the automatic cutting machine 8 according to the actual size of the wire rope and cutting requirements. Furthermore, the two-point positioning method in the pressure component further enhances cutting stability, solving the problem that existing wire rope cutting devices, which are only suitable for a specific diameter range and have a single fixing method, suffer from compromised cutting accuracy and quality, and are prone to uneven ends.
Claims
1. A multi-size wire rope quick-cutting device, comprising a workbench (1), a support leg (2) provided at the lower end of the workbench (1), a column (3) fixedly connected to the upper end of the workbench (1), and a top plate (4) fixedly connected to the upper end of the column (3); characterized in that: The upper end of the workbench (1) is provided with a groove (5), and a fixing component for clamping the wire rope is provided in the groove (5). The lower end of the top plate (4) is provided with an adjustment component, and a hydraulic cylinder (6) is provided in the adjustment component. A connecting plate (7) is provided at the power output end of the hydraulic cylinder (6). An automatic cutting machine (8) is provided at the lower end of the connecting plate (7). A pressing component for fixing the wire rope is provided on both sides of the automatic cutting machine (8).
2. The multi-size wire rope rapid cutting device according to claim 1, characterized in that: The fixing assembly includes a bearing seat (9), a bearing seat (9) is provided on one side of the inner wall of the groove (5), a double-threaded rod (10) is rotatably connected in the bearing seat (9), a knob (11) is provided at one end of the double-threaded rod (10), a movable seat (12) is threadedly connected to the outer wall of the double-threaded rod (10), a fixing block (13) is provided at the upper end of the movable seat (12), and a V-groove (14) is provided in the fixing block (13).
3. The multi-size wire rope rapid cutting device according to claim 2, characterized in that: The inclined surface of the V-groove (14) is provided with a sliding groove (15), and a toothed plate (16) is slidably connected in the sliding groove (15).
4. The multi-size wire rope rapid cutting device according to claim 3, characterized in that: Magnets are installed inside the slide (15) and the toothed plate (16), and the slide (15) and the toothed plate (16) are magnetically connected.
5. The multi-size wire rope rapid cutting device according to claim 4, characterized in that: A guide rod (17) is fixedly connected inside the groove (5), and the outer wall of the guide rod (17) is slidably connected to the movable seat (12).
6. The multi-size wire rope rapid cutting device according to claim 5, characterized in that: The adjustment assembly includes a main beam (18), the lower end of the top plate (4) is provided with the main beam (18), a U-shaped groove (19) is provided in the main beam (18), a second bearing seat (20) is provided on one side of the inner wall of the U-shaped groove (19), a screw (21) is rotatably connected in the second bearing seat (20), a second knob (22) is provided at one end of the screw (21), and an adjustment plate (27) is threadedly connected to the outer wall of the screw (21).
7. The multi-size wire rope rapid cutting device according to claim 6, characterized in that: The upper end of the adjusting plate (27) is provided with a slider (23), and the lower end of the top plate (4) is provided with a slide rail (24) adapted to the slider (23). The slider (23) and the slide rail (24) are slidably connected.
8. The multi-size wire rope rapid cutting device according to claim 7, characterized in that: The pressure assembly includes a spring (25), the lower end of the top plate (4) is provided with a spring (25), the telescopic end of the spring (25) is provided with a pressure block (26), and the lower end of the pressure block (26) is provided with a slot adapted to the wire rope.