Accessory production device of air preheater

Abstract

The utility model relates to the technical field of preheaters, in particular to an accessory production device of an air preheater. Comprising a base, a mounting plate is arranged on the base, a push-pull air cylinder is fixedly mounted on the mounting plate, the telescopic end of the push-pull air cylinder is fixedly connected with a push plate, a rotating motor is mounted on the push plate, the output end of the rotating motor is connected with a rotating shaft in a matched mode, and a clamping head is connected to the rotating shaft in a clamped mode; a drill bit is clamped on the clamping head; an adjusting block is further installed on the base, a sliding rail is arranged on the adjusting block, a first clamp and a second clamp are embedded in the sliding rail, and the drilling position of a workpiece to be drilled is adjusted by adjusting the distance between the first clamp and the second clamp. The whole structure is simple and reliable, and the production cost and the maintenance difficulty are reduced while the machining quality is guaranteed.

Description

Technical Field

[0001] This utility model relates to the field of preheater technology, and in particular to a component manufacturing device for an air preheater. Background Technology

[0002] As a crucial heat exchange device in industrial boiler systems, the manufacturing precision of air preheaters directly impacts their thermal efficiency and operational stability. Traditional component production often faces challenges such as insufficient positioning accuracy and low processing efficiency in the drilling process. Existing technologies mostly employ fixed clamps with manual feed mechanisms, requiring repeated adjustments to the workpiece position and posing a risk of accumulated positioning errors. Furthermore, the cumbersome process of changing conventional drill bit clamping structures hinders continuous operation efficiency; the unloading of processed workpieces largely relies on manual operation, resulting in low automation and safety hazards. Additionally, the lack of effective vibration damping during equipment operation leads to drill bit swaying, causing hole diameter deviations, while insufficient anti-slip performance of the clamps can cause workpiece displacement, affecting processing quality. While some improvements utilize servo motor drives or CNC systems to optimize positioning accuracy, these significantly increase equipment costs and require highly skilled operators, hindering widespread application in small and medium-sized manufacturing enterprises. Therefore, there is an urgent need to develop a production device that combines high precision, high efficiency, and ease of operation to meet the process requirements of mass production of air preheater components while reducing equipment investment and maintenance costs. Utility Model Content

[0003] This invention overcomes the shortcomings of the prior art and provides a device for producing accessories for air preheaters.

[0004] To achieve the above objectives, the technical solution adopted by this utility model is as follows:

[0005] This utility model discloses an accessory production device for an air preheater, including a base, an mounting plate on the base, a push-pull cylinder fixedly mounted on the mounting plate, a push plate fixedly connected to the telescopic end of the push-pull cylinder, a rotary motor mounted on the push plate, a rotary shaft connected to the output end of the rotary motor, a clamping connector snapped onto the rotary shaft, and a drill bit snapped onto the clamping connector.

[0006] An adjusting block is also installed on the base. A slide rail is provided on the adjusting block. A first clamp and a second clamp are fitted on the slide rail. By adjusting the distance between the first clamp and the second clamp, the drilling position of the workpiece to be drilled can be adjusted.

[0007] The first fixture has a fixing hole in the horizontal direction, and the drilling area of ​​the workpiece to be drilled is fitted with the fixing hole. The second fixture has a drilling hole in the vertical direction, and the drill bit passes through the drilling hole to complete the drilling process of the workpiece to be drilled.

[0008] The second fixture has a fixing groove, which is fitted into the fixing area of ​​the workpiece to be drilled.

[0009] Furthermore, in a preferred embodiment of the present invention, a feeding cylinder is also installed on the mounting plate, and a pusher head is fixed to the telescopic end of the feeding cylinder. The pusher head can pass through the fixing hole to push the drilled workpiece out of the fixing hole.

[0010] Furthermore, in a preferred embodiment of the present invention, the pusher head is made of rubber material.

[0011] Furthermore, in a preferred embodiment of the present invention, a guide post is also installed on the base, and a guide sleeve is provided on the push plate, with the guide post embedded in the guide sleeve.

[0012] Furthermore, in a preferred embodiment of the present invention, both the first clamp and the second clamp are locked onto the slide rail by locking bolts.

[0013] Furthermore, in a preferred embodiment of the present invention, a cushioning pad is provided at the bottom of the base.

[0014] Furthermore, in a preferred embodiment of the present invention, the slide rail side of the adjusting block is provided with a laser scale, and the bottom of the first clamp and the second clamp are respectively provided with pointers for quantitative adjustment of the clamp spacing.

[0015] Furthermore, in a preferred embodiment of this utility model, the card connector adopts a magnetic locking structure, including an electromagnet at the end of the rotating shaft and an iron insert at the tail of the drill bit, which enables quick replacement of the drill bit by attracting it through electricity.

[0016] Furthermore, in a preferred embodiment of the present invention, the workpiece contact surface of the second clamp is provided with anti-slip texture.

[0017] This invention addresses the shortcomings of the prior art and offers the following advantages: The device achieves high-precision hole position adjustment through the combination of a slide rail laser scale and a clamp pointer, while a guide column ensures drilling straightness, significantly improving processing accuracy. Automated drilling is achieved through the linkage of a push-pull cylinder and a rotary motor, coupled with automatic unloading via a feeding cylinder, greatly improving production efficiency. The clamp, secured by locking bolts, features anti-slip textures and buffer pads, effectively reducing processing vibration and workpiece displacement, ensuring processing stability. Magnetic clamping connectors allow for quick drill bit replacement, and the slide rail adjustment adapts to workpieces of different sizes, enhancing equipment flexibility. A rubber pusher head prevents workpiece damage. The overall structure is simple and reliable, reducing production costs and maintenance difficulty while ensuring processing quality. Attached Figure Description

[0018] The embodiments of the present invention will be more fully understood from the accompanying drawings of the various embodiments of the present invention given below. However, this should not be construed as limiting the present invention to the specific embodiments, but is only for explanation and understanding. For those skilled in the art, other drawings can be obtained from these drawings without creative effort.

[0019] Figure 1 This is a schematic diagram of the first overall structure of the device;

[0020] Figure 2 This is a schematic diagram of the second overall structure of the device;

[0021] Figure 3 This is a schematic diagram of the third overall structure of the device;

[0022] In the diagram: 101, base; 102, mounting plate; 103, push-pull cylinder; 104, push plate; 105, rotary motor; 106, rotating shaft; 107, snap-fit ​​connector; 108, drill bit; 109, adjusting block; 201, slide rail; 202, first clamp; 203, second clamp; 204, fixing hole; 205, drilling hole; 206, fixing groove; 207, unloading cylinder; 208, pusher head; 209, guide post; 301, guide sleeve; 302, buffer pad; 303, workpiece to be drilled; 304, locking bolt. Detailed Implementation

[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0024] In the description of this utility model, references to "embodiment," "one embodiment," "some embodiments," or "other embodiments" indicate that a specific feature, structure, or characteristic described in connection with an embodiment is included in at least some embodiments, but not necessarily all embodiments. Multiple appearances of "embodiment," "one embodiment," or "some embodiments" do not necessarily refer to the same embodiment. If the specification describes a component, feature, structure, or characteristic as "may," "may," or "can" be included, then that particular component, feature, structure, or characteristic is not required to be included. If the specification or claims refer to an element "a," it does not mean that there is only one element. If the specification or claims refer to "an additional" element, it does not exclude the existence of more than one additional element. Furthermore, specific features, structures, functions, or characteristics can be combined in one or more embodiments in any suitable manner. For example, a first embodiment can be combined with a second embodiment, provided that the specific features, structures, functions, or characteristics associated with the two embodiments are not mutually exclusive.

[0025] In the description of this utility model, unless otherwise specified, ordinal adjectives such as "first," "second," and "third" are used to describe common objects, indicating only different instances of the same object, and not implying that the objects described must be in a given order, whether temporally, spatially, sequentially, or in any other way. In the description of this utility model, unless otherwise stated, "a plurality of" means two or more.

[0026] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0027] like Figures 1 to 3 As shown, this utility model discloses a component production device for an air preheater, including a base 101, an mounting plate 102 on the base 101, a push-pull cylinder 103 fixedly mounted on the mounting plate 102, a push plate 104 fixedly connected to the telescopic end of the push-pull cylinder 103, a rotary motor 105 mounted on the push plate 104, a rotary shaft 106 connected to the output end of the rotary motor 105, a snap-fit ​​connector 107 snapped onto the rotary shaft 106, and a drill bit 108 snapped onto the snap-fit ​​connector 107.

[0028] An adjusting block 109 is also installed on the base 101. A slide rail 201 is provided on the adjusting block 109. A first clamp 202 and a second clamp 203 are fitted on the slide rail 201. By adjusting the distance between the first clamp 202 and the second clamp 203, the drilling position of the workpiece 303 to be drilled can be adjusted.

[0029] The first fixture 202 has a fixing hole 204 in the horizontal direction, and the drilling area of ​​the workpiece 303 to be drilled is fitted with the fixing hole 204. The second fixture 203 has a drilling hole 205 in the vertical direction, and the drill bit 108 passes through the drilling hole 205 to complete the drilling process of the workpiece 303 to be drilled.

[0030] The second fixture 203 has a fixing groove 206, which is engaged with the fixing area of ​​the workpiece 303 to be drilled.

[0031] Furthermore, in a preferred embodiment of the present invention, a feeding cylinder 207 is also installed on the mounting plate 102. A pusher head 208 is fixed to the telescopic end of the feeding cylinder 207. The pusher head 208 can pass through the fixing hole 204 to push the drilled workpiece out of the fixing hole 204.

[0032] Furthermore, in a preferred embodiment of the present invention, the pusher head 208 is made of rubber material.

[0033] Furthermore, in a preferred embodiment of the present invention, a guide post 209 is also installed on the base 101, and a guide sleeve 301 is provided on the push plate 104, with the guide post 209 embedded in the guide sleeve 301.

[0034] Furthermore, in a preferred embodiment of the present invention, both the first clamp 202 and the second clamp 203 are locked onto the slide rail 201 by locking bolts 304.

[0035] Furthermore, in a preferred embodiment of the present invention, a cushioning pad 302 is provided at the bottom of the base 101.

[0036] Furthermore, in a preferred embodiment of the present invention, the slide rail 201 of the adjusting block 109 is provided with a laser scale, and the bottom of the first clamp 202 and the second clamp 203 are respectively provided with pointers for quantitative adjustment of the clamp spacing.

[0037] Furthermore, in a preferred embodiment of the present invention, the snap-fit ​​connector 107 adopts a magnetic locking structure, including an electromagnet at the end of the rotating shaft 106 and an iron insert at the tail of the drill bit 108, which enables quick replacement of the drill bit by attracting it through electricity.

[0038] Furthermore, in a preferred embodiment of the present invention, the workpiece contact surface of the second clamp 203 is provided with anti-slip texture.

[0039] It should be noted that the workflow of the air preheater accessory production device is as follows: First, the operator places the workpiece 303 to be drilled into the fixing hole 204 of the first clamp 202, so that the drilling area of ​​the workpiece 303 is fitted and positioned with the fixing hole 204. At the same time, the fixing area at the other end of the workpiece 303 is embedded into the fixing groove 206 of the second clamp 203 to ensure stable clamping of the workpiece 303. The distance between the first clamp 202 and the second clamp 203 is precisely adjusted by the laser scale on the side of the slide rail 201 and the pointer on the bottom of the clamp to match the length of the workpiece 303 and the target hole position. After adjustment, the clamp is fixed by locking bolts. After the equipment is started, the push-pull cylinder 103 pushes the push plate 104 to move forward linearly along the guide column 209. The guide sleeve 301 cooperates with the guide column 209 to ensure the stability of the movement. At the same time, the rotary motor 105 drives the rotary shaft 106 to rotate at high speed, driving the clamped drill bit 108 to rotate synchronously. When the push plate 104 moves forward to the set position, the drill bit 108 passes through the drilling hole 205 of the second clamp 203 to precisely drill the workpiece 303. After drilling is completed, the push-pull cylinder 103 retracts and resets, and the drill bit 108 exits the workpiece 303. Subsequently, the unloading cylinder 207 is activated, and its telescopic end pushes the rubber pusher head 208 through the fixing hole 204 of the first clamp 202, smoothly pushing out the processed workpiece 303, realizing automated unloading. If the drill bit 108 needs to be replaced, the old drill bit can be released and the new drill bit can be attracted by the magnetic locking structure after power is cut off, and the replacement can be completed quickly. Throughout the process, the buffer rubber pad 302 at the bottom of the base 101 absorbs the vibration of the equipment, and the anti-slip texture on the contact surface of the second clamp 203 further prevents the workpiece 303 from sliding, ensuring processing accuracy.

[0040] In summary, this device achieves high-precision hole position adjustment through the cooperation of the laser scale on the slide rail 201 and the clamp pointer, and ensures drilling straightness by combining the guide column 209, significantly improving processing accuracy. Automated drilling is achieved through the linkage of the push-pull cylinder 103 and the rotary motor 105, and automatic unloading is achieved with the unloading cylinder 207, greatly improving production efficiency. The clamp fixed by locking bolts, combined with anti-slip texture and buffer pads 302, effectively reduces processing vibration and workpiece 303 displacement, ensuring processing stability. The magnetic clamp connector 107 allows for quick replacement of the drill bit 108, and the slide rail 201 can be adjusted to accommodate workpieces 303 of different sizes, enhancing equipment flexibility. The rubber pusher head 208 prevents damage to the workpiece 303. The overall structure is simple and reliable, reducing production costs and maintenance difficulty while ensuring processing quality.

[0041] Based on the preferred embodiments of this utility model described above, those skilled in the art can make various changes and modifications without departing from the technical concept of this utility model. The technical scope of this utility model is not limited to the contents of the specification, but must be determined according to the scope of the claims.

Claims

1. A component manufacturing apparatus for an air preheater, characterized in that, Includes a base, on which a mounting plate is provided, on which a push-pull cylinder is fixedly mounted, and a push plate is fixedly connected to the telescopic end of the push-pull cylinder. A rotary motor is mounted on the push plate, and a rotary shaft is connected to the output end of the rotary motor. A clamping connector is snapped onto the rotary shaft, and a drill bit is snapped onto the clamping connector. An adjusting block is also installed on the base. A slide rail is provided on the adjusting block. A first clamp and a second clamp are fitted on the slide rail. By adjusting the distance between the first clamp and the second clamp, the drilling position of the workpiece to be drilled can be adjusted. The first fixture has a fixing hole in the horizontal direction, and the drilling area of ​​the workpiece to be drilled is fitted with the fixing hole. The second fixture has a drilling hole in the vertical direction, and the drill bit passes through the drilling hole to complete the drilling process of the workpiece to be drilled. The second fixture has a fixing groove, which is fitted into the fixing area of ​​the workpiece to be drilled.

2. The air preheater accessory production apparatus according to claim 1, characterized in that: The mounting plate is also equipped with a feeding cylinder, and the telescopic end of the feeding cylinder is fixed with a pusher head. The pusher head can pass through the fixing hole to push the drilled workpiece out of the fixing hole.

3. The accessory production apparatus for an air preheater according to claim 2, characterized in that: The pusher head is made of rubber.

4. The accessory production apparatus for an air preheater according to claim 1, characterized in that: The base is also equipped with a guide post, and the push plate is provided with a guide sleeve, with the guide post embedded in the guide sleeve.

5. The accessory production apparatus for an air preheater according to claim 1, characterized in that: Both the first clamp and the second clamp are locked onto the slide rail by locking bolts.

6. The accessory production apparatus for an air preheater according to claim 1, characterized in that: The bottom of the base is provided with a cushioning rubber pad.

7. The accessory production apparatus for an air preheater according to claim 1, characterized in that: The slide rail of the adjustment block is provided with a laser scale, and the bottom of the first clamp and the second clamp are respectively provided with pointers for quantitative adjustment of the clamp spacing.

8. The accessory production apparatus for an air preheater according to claim 1, characterized in that: The clamping connector adopts a magnetic locking structure, including an electromagnet at the end of the rotating shaft and an iron insert at the tail of the drill bit, which enables quick replacement of the drill bit by attracting it through electricity.

9. A component production apparatus for an air preheater according to claim 1, characterized in that: The workpiece contact surface of the second fixture is provided with anti-slip texture.

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