Double-station alternate welding equipment for sensor production
By installing a rotating frame, a fixed rod, and a limiting component in a dual-station welding equipment for sensor production, the space at both ends of the welding base is separated, solving the problem of welding sparks splashing, improving work safety, and extending the service life of the equipment.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- SHENZHEN TINYPLUS ELECTRONIC TECH CO LTD
- Filing Date
- 2025-06-09
- Publication Date
- 2026-05-15
AI Technical Summary
In existing dual-station welding equipment used for sensor production, sparks may fly onto workers' hands during the welding process, posing a safety hazard.
A dual-station alternating welding device for sensor production was designed. By setting components such as a rotating frame, a fixed rod, a connecting block, a connecting rod, and a folding plate on the welding base, the space at both ends of the welding base is restricted and separated. The position of the connecting rod is stabilized by the limiting components and springs to prevent sparks from splashing onto the workers' hands.
It effectively prevents welding sparks from splashing onto workers' hands, improving work safety and extending the service life of connecting rods, fixing rods, and folding plates.
Smart Images
Figure CN224238654U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of welding equipment technology, and in particular to a dual-station alternating welding equipment for sensor production. Background Technology
[0002] A sensor is a detection device that can sense the information being measured and transform the sensed information into an electrical signal or other required form of information output according to a certain rule, so as to meet the requirements of information transmission, processing, storage, display, recording and control.
[0003] In the prior art, Chinese Patent No. CN219924885U discloses a dual-station welding device that can achieve uninterrupted welding work without affecting the loading and unloading operations, thus improving the overall welding efficiency. The entire welding operation is controllable and adjustable to meet different welding needs. However, in practical applications, there is still a problem where, while welding is being performed at one station, the worker's hands are positioned too close to the welding workpiece when unloading or loading a workpiece, such as a sensor, at the other station. This can cause sparks to fly onto the worker's hands during the welding process, potentially resulting in injury and affecting the worker's safety. Therefore, we disclose a dual-station alternating welding device for sensor production. Utility Model Content
[0004] In view of this, the purpose of this utility model is to propose a dual-station alternating welding equipment for sensor production, so as to solve the problem that sparks may fly onto the workers' hands during the welding process, causing injury to the workers.
[0005] To achieve the above objectives, this utility model provides a dual-station alternating welding device for sensor production, comprising a welding base, two rotating frames fixedly connected to both ends of the middle of the welding base, a fixed rod rotatably connected to the middle of the rotating frame, a movable groove opened at one end of the fixed rod, a connecting block slidably connected in the movable groove, a connecting rod fixedly connected to one end of the connecting block, a folding plate fixedly connected to the lower end of the connecting rod, one end of the folding plate being fixedly connected to the welding base, the folding plate being located between the two fixed rods, and a limiting component provided at the top end of one fixed rod, the limiting component restricting the position of the connecting block.
[0006] Preferably, the limiting component includes a connecting hole at the top of the fixing rod, a limiting rod is slidably connected in the connecting hole, one end of the limiting rod passes through the connecting hole and is located in the moving groove, and one end of the limiting rod is located at the lower end of the connecting block and fits against the connecting block.
[0007] Preferably, the other end of the limiting rod passes through the connecting hole and is located outside the fixing rod, and the other ends of the limiting rods at the top of the two fixing rods located at the same end of the welding base are fixedly connected to connecting plates.
[0008] Preferably, springs are fixedly connected to both ends of the connecting plate, one end of the spring is fixedly connected to the fixing rod, and the limiting rod is located in the middle of the spring.
[0009] Preferably, connecting blocks are fixedly connected to both ends of the connecting rod, and the moving groove is located on one side of the folding plate.
[0010] Preferably, the connecting plate and the two limiting rods form a U-shape.
[0011] Preferably, the folding plate is made of a thin metal sheet and is corrugated.
[0012] Preferably, a spring piece is fixedly connected to one side of the bottom end of the fixing rod, and the spring piece is fixedly connected to the welding base. The two spring pieces on one side of the fixing rod on one side of the welding base form an octagon.
[0013] Preferably, the rotation axis of the rotating frame is in the same direction as the bending direction of the spring sheet.
[0014] Preferably, a shelf is slidably connected to both sides of the welding base, the folding plate is located in the middle of the two shelf plates, a fixing frame is fixedly connected to one end of the welding base, and a welding frame is slidably connected to the top of the fixing frame.
[0015] The beneficial effects of this utility model are as follows: By fixing the position of the rotating frame with the welding base, the rotating frame restricts the movement of the fixed rod. The fixed rod restricts the position of the connecting block through the moving groove, thereby restricting the movement direction of the connecting rod. The welding base and the fixed rod restrict the movement of the folding plate, allowing the connecting rod to drive the folding plate to move. The limiting component restricts the position of the connecting rod and the folding plate by limiting the position of the connecting block, thereby allowing the folding plate to separate the two ends of the welding base. This prevents sparks from flying from the welding station at one end of the welding base from splashing onto the hands of the workers who are working on the other end of the welding base to load or process small materials, thus improving the safety of the workers.
[0016] The welding base uses spring clips to restrict the rotation of the fixing rods. The two spring clips work together with the fixing rods to keep them upright, stabilizing the position of the connecting rods. This ensures that if the welding frame moves and the worker forgets to adjust the height of the connecting rods, the welding frame will push the connecting rods and rotate the fixing rods to one side without damaging the connecting rods, fixing rods, and folding plates. This extends the service life of the connecting rods, fixing rods, and folding plates. After the welding frame and connecting rods are no longer in contact, the connecting rods and fixing rods return to their original positions under the action of the spring clips, without affecting the next use. Attached Figure Description
[0017] To more clearly illustrate the technical solutions in this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only for this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0018] Figure 1 This is a schematic diagram of an embodiment of the present utility model;
[0019] Figure 2 This is a three-dimensional structural diagram of the connection between the fixing rod and the spring piece of this utility model;
[0020] Figure 3 This utility model Figure 2 A magnified three-dimensional structural diagram at point A;
[0021] Figure 4 This is a partial cross-sectional structural diagram of the fixing rod of this utility model.
[0022] The diagram is marked as follows:
[0023] 1. Welding base; 2. Rotating frame; 3. Fixing rod; 4. Moving slot; 5. Connecting rod; 6. Connecting block; 7. Connecting hole; 8. Limiting rod; 9. Connecting plate; 10. Spring; 11. Folding plate; 12. Spring piece; 13. Shelf; 14. Fixing frame; 15. Welding frame. Detailed Implementation
[0024] To make the objectives, technical solutions, and advantages of this utility model clearer, the present utility model will be further described in detail below with reference to specific embodiments.
[0025] It should be noted that, unless otherwise defined, the technical or scientific terms used in this utility model should have the ordinary meaning understood by one of ordinary skill in the art to which this utility model pertains. The terms "first," "second," and similar terms used in this utility model do not indicate any order, quantity, or importance, but are merely used to distinguish different components. Terms such as "comprising" or "including" mean that the element or object preceding the word encompasses the elements or objects listed following the word and their equivalents, without excluding other elements or objects. Terms such as "connected" or "linked" are not limited to physical or mechanical connections, but can include electrical connections, whether direct or indirect. Terms such as "upper," "lower," "left," and "right" are used only to indicate relative positional relationships; when the absolute position of the described object changes, the relative positional relationship may also change accordingly.
[0026] like Figures 1-4As shown, a dual-station alternating welding device for sensor production includes a welding base 1. Two rotating frames 2 are fixedly connected to both ends of the middle of the welding base 1. A fixed rod 3 is rotatably connected to the middle of each rotating frame 2. A movable groove 4 is opened at one end of the fixed rod 3, and a connecting block 6 is slidably connected within the movable groove 4. A connecting rod 5 is fixedly connected to one end of the connecting block 6, and a folding plate 11 is fixedly connected to the lower end of the connecting rod 5. One end of the folding plate 11 is fixedly connected to the welding base 1 and is located between the two fixed rods 3. A limit component is provided at the top of one end of the fixed rod 3 to limit the position of the connecting block 6. The limit component includes a connecting hole 7 opened at the top of the fixed rod 3, and a limit rod 8 is slidably connected within the connecting hole 7. One end of the limit rod 8 passes through the connecting hole 7. Located within the moving groove 4, one end of the limiting rod 8 is located at the lower end of the connecting block 6 and is in contact with the connecting block 6. The other end of the limiting rod 8 passes through the connecting hole 7 and is located outside the fixing rod 3. The other ends of the limiting rods 8 at the top of the two fixing rods 3 located at the same end of the welding base 1 are fixedly connected to the connecting plates 9. Both ends of the connecting plates 9 are fixedly connected to the springs 10. One end of the springs 10 is fixedly connected to the fixing rod 3. The limiting rod 8 is located in the middle of the springs 10. Both sides of the connecting rod 5 are fixedly connected to the connecting blocks 6. The moving groove 4 is located on one side of the folding plate 11. The connecting plate 9 and the two limiting rods 8 form a U-shape. The folding plate 11 is made of thin metal sheet and is wavy. Both sides of the welding base 1 are slidably connected to the placement plates 13. The folding plate 11 is located on the two placement plates 13. At the center of plate 13, a fixed frame 14 is fixedly connected to one end of the welding base 1. A welding frame 15 is slidably connected to the top of the fixed frame 14. In use, two rotating frames 2 are fixedly connected to both ends of the center of the welding base 1. A fixed rod 3 is rotatably connected to the center of the rotating frame 2, which fixes the position of the rotating frame 2 on the welding base 1 and restricts the movement of the fixed rod 3. A moving groove 4 is provided at one end of the fixed rod 3. A connecting block 6 is slidably connected in the moving groove 4. A connecting rod 5 is fixedly connected to one end of the connecting block 6, which restricts the position of the connecting block 6 through the moving groove 4, thereby restricting the movement direction of the connecting rod 5. A folding plate 11 is fixedly connected to the lower end of the connecting rod 5. One end of the folding plate 11 is fixedly connected to the welding base 1. The folding plate 11 is located between two fixed rods 3, which restricts the movement of the folding plate 11 by the welding base 1 and the fixed rods 3, allowing the connecting rod 5 to move the folding plate 11. A limit component is provided at the top of one of the fixed rods 3, which limits the position of the connecting block 6. The limit component restricts the position of the connecting rod 5 and the folding plate 11 by limiting the position of the connecting block 6, thereby separating the two ends of the welding base 1 by the folding plate 11. This prevents sparks from flying from the welding station at one end of the welding base 1 from hitting the hands of the workers who are loading or processing small materials at the other end of the welding base 1, improving the safety of the workers. The limit component includes a connecting hole 7 at the top of the fixed rod 3, in which a limit rod 8 is slidably connected.One end of the limiting rod 8 passes through the connecting hole 7 and is located inside the moving groove 4. The limiting rod 8 is located at the lower end of the connecting block 6 and is in contact with it, allowing the fixing rod 3 to restrict the position of the limiting rod 8 through the connecting hole 7. This restricts the sliding of the connecting block 6, thus limiting the connecting rod 5 and the folding plate 11 to the top of the fixing rod 3. The other end of the limiting rod 8 passes through the connecting hole 7 and is located outside the fixing rod 3. The other ends of the limiting rods 8 at the top of the two fixing rods 3 at the same end of the welding base 1 are fixedly connected to connecting plates 9, allowing the operator to move both limiting rods 8 simultaneously by pulling the connecting plates 9. This is convenient. Springs 10 are fixedly connected to both ends of the connecting plates 9, with one end of the spring 10 fixedly connected to the fixing rod 3. The limiting rod 8 is located in the middle of the spring 10, allowing the fixing rod 3 to restrict the movement of the connecting plate 9 through the spring 10, thereby restricting the movement of the limiting rod 8 and preventing the connecting plate 9 and the limiting rod 8 from moving. If the welding frame 15 is lost or dropped, connecting blocks 6 are fixedly connected to both ends of the connecting rod 5. The moving groove 4 is located on one side of the folding plate 11, which effectively restricts the position of the connecting rod 5 through the connecting blocks 6. The connecting plate 9 and the two limiting rods 8 form a U-shape, ensuring a stable connection between the connecting plate 9 and the limiting rods 8. The folding plate 11 is made of thin metal sheet, giving it high-temperature resistance and preventing sparks from flying. The wavy shape of the folding plate 11 allows it to be pushed down by the connecting rod 5, facilitating the movement of the welding frame 15. Placement plates 13 are slidably connected to both sides of the welding base 1, with the folding plate 11 located in the middle of the two placement plates 13, allowing the folding plate 11 to separate the two placement plates 13 and improving the safety of the operator. A fixing frame 14 is fixedly connected to one end of the welding base 1, and the welding frame 15 is slidably connected to the top of the fixing frame 14, allowing the welding frame 15 to perform welding.
[0027] As a preferred embodiment of this example, Figure 2 and Figure 4As shown, a spring piece 12 is fixedly connected to one side of the bottom end of the fixed rod 3. The spring piece 12 is fixedly connected to the welding base 1. The spring pieces 12 on one side of the two fixed rods 3 on one side of the welding base 1 form an octagon. The rotation axis of the rotating frame 2 is in the same direction as the bending direction of the spring piece 12. The spring piece 12 is fixedly connected to one side of the bottom end of the fixed rod 3 and is fixedly connected to the welding base 1, so that the welding base 1 restricts the rotation of the fixed rod 3 through the spring piece 12. The spring pieces 12 on one side of the two fixed rods 3 on one side of the welding base 1 form an octagon, so that the two spring pieces 12... The two fixed rods 3 work together to keep them upright, stabilizing the position of the connecting rod 5. This also ensures that if the welding frame 15 moves and the worker forgets to adjust the height of the connecting rod 5, the welding frame 15 will push the connecting rod 5 to rotate the fixed rod 3 to one side, without damaging the connecting rod 5, the fixed rod 3, and the folding plate 11. This results in a longer service life for the connecting rod 5, the fixed rod 3, and the folding plate 11. After the welding frame 15 and the connecting rod 5 are no longer in contact, the connecting rod 5 and the fixed rod 3 return to their original positions under the action of the spring piece 12, without affecting the next use.
[0028] Those skilled in the art should understand that the discussion of any of the above embodiments is merely exemplary and is not intended to imply that the scope of the present invention (including the claims) is limited to these examples; within the framework of the present invention, the technical features of the above embodiments or different embodiments can also be combined, the steps can be implemented in any order, and there are many other variations of the different aspects of the present invention as described above, which are not provided in the details for the sake of brevity.
[0029] This utility model is intended to cover all such substitutions, modifications, and variations that fall within the broad scope of the appended claims. Therefore, any omissions, modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this utility model should be included within the protection scope of this utility model.
Claims
1. A dual-station alternating welding device for sensor manufacturing, comprising a welding base (1), characterized in that, Two rotating frames (2) are fixedly connected to both ends of the middle part of the welding base (1). A fixed rod (3) is rotatably connected to the middle part of the rotating frame (2). A moving groove (4) is opened at one end of the fixed rod (3). A connecting block (6) is slidably connected in the moving groove (4). A connecting rod (5) is fixedly connected to one end of the connecting block (6). A folding plate (11) is fixedly connected to the lower end of the connecting rod (5). One end of the folding plate (11) is fixedly connected to the welding base (1). The folding plate (11) is located between the two fixed rods (3). A limit component is provided at the top end of one end of the fixed rod (3). The limit component restricts the position of the connecting block (6).
2. The dual-station alternating welding equipment for sensor production according to claim 1, characterized in that, The limiting component includes a connecting hole (7) at the top of the fixing rod (3), a limiting rod (8) is slidably connected in the connecting hole (7), one end of the limiting rod (8) passes through the connecting hole (7) and is located in the moving groove (4), and one end of the limiting rod (8) is located at the lower end of the connecting block (6) and fits against the connecting block (6).
3. The dual-station alternating welding equipment for sensor production according to claim 2, characterized in that, The other end of the limiting rod (8) passes through the connecting hole (7) and is located outside the fixing rod (3). The other ends of the limiting rods (8) at the top of the two fixing rods (3) located at the same end of the welding base (1) are fixedly connected to the connecting plates (9).
4. The dual-station alternating welding equipment for sensor production according to claim 3, characterized in that, Both ends of the connecting plate (9) are fixedly connected to springs (10), one end of the spring (10) is fixedly connected to the fixing rod (3), and the limiting rod (8) is located in the middle of the spring (10).
5. The dual-station alternating welding equipment for sensor production according to claim 1, characterized in that, Connecting blocks (6) are fixedly connected to both ends of the connecting rod (5), and the moving groove (4) is located on one side of the folding plate (11).
6. The dual-station alternating welding equipment for sensor production according to claim 3, characterized in that, The connecting plate (9) and the two limiting rods (8) form a U-shape.
7. The dual-station alternating welding equipment for sensor production according to claim 1, characterized in that, The folding plate (11) is made of a thin metal sheet and is wavy.
8. The dual-station alternating welding equipment for sensor production according to claim 1, characterized in that, A spring piece (12) is fixedly connected to one side of the bottom end of the fixing rod (3). The spring piece (12) is fixedly connected to the welding base (1). The spring pieces (12) on the two sides of the fixing rod (3) on one side of the welding base (1) form an octagon.
9. The dual-station alternating welding equipment for sensor production according to claim 8, characterized in that, The rotation axis of the rotating frame (2) is in the same direction as the bending direction of the spring piece (12).
10. The dual-station alternating welding equipment for sensor production according to claim 1, characterized in that, The welding base (1) is slidably connected to two sides of a shelf (13), the folding plate (11) is located in the middle of the two shelves (13), a fixing frame (14) is fixedly connected to one end of the welding base (1), and a welding frame (15) is slidably connected to the top of the fixing frame (14).