Medical short valve assembling equipment

By designing an integrated medical dwarf valve assembly device, utilizing a rotary positioning mechanism and multiple feeding systems, the automated assembly of medical dwarf valves was achieved, solving the time-consuming and labor-intensive problems of existing technologies and improving assembly efficiency.

CN224238778UActive Publication Date: 2026-05-15SUZHOU ZHANQI AUTOMATION CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
SUZHOU ZHANQI AUTOMATION CO LTD
Filing Date
2025-05-23
Publication Date
2026-05-15

AI Technical Summary

Technical Problem

The assembly process of medical dwarf valves requires the participation of multiple devices and personnel, resulting in time-consuming, labor-intensive, and inefficient processes.

Method used

Design an integrated medical short valve assembly device, including vertical shaft feeding, rubber sleeve feeding, glue application, spring feeding, cap locking and unloading mechanisms, and achieve automated assembly through a rotary positioning mechanism.

Benefits of technology

The automated assembly of medical dwarf valves has been achieved, improving assembly efficiency and reducing the need for human resources.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The utility model discloses medical short valve assembling equipment in the technical field of medical short valves, which comprises an electrical equipment box, feeding system equipment racks are arranged on the left side and the right side of a main frame, an operation computer is arranged on the front end face of the main frame, and a rotary positioning mechanism is arranged at the center of the top of the electrical equipment box; the vertical shaft feeding mechanism is used for grabbing a valve body and placing a valve body material on the rotary positioning mechanism, the rotary positioning mechanism can drive the valve body material to the rubber sleeve feeding mechanism through rotation, then the rubber sleeve feeding mechanism grabs a rubber sleeve to be assembled with the valve body material, and at the moment, the rotary positioning mechanism continues to rotate and moves to the gluing mechanism; the gluing mechanism can spray glue, then the rotary positioning mechanism continuously rotating can drive materials to move to the spring feeding mechanism, springs are grabbed through the spring feeding mechanism, then the springs are assembled, and finally the springs are moved to the cover locking mechanism through rotation of the rotary positioning mechanism to assemble covers.
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Description

Technical Field

[0001] This utility model relates to the field of medical dwarf valve technology, specifically a medical dwarf valve assembly device. Background Technology

[0002] Medical dwarf valves are a type of medical valve, specifically designed for use in the medical field. Because they differ from traditional medical valves, they are named for their unique characteristics. However, the assembly of medical dwarf valves has always presented challenges. For example, different components require different equipment, increasing the assembly process and necessitating a worker for each machine. This is time-consuming, labor-intensive, and results in low assembly efficiency. Therefore, we propose a medical dwarf valve assembly device. Utility Model Content

[0003] The purpose of this invention is to provide a medical short valve assembly device to solve the problems mentioned in the background art.

[0004] To achieve the above objectives, this utility model provides the following technical solution:

[0005] A medical short valve assembly device includes an electrical equipment box. Adjustable support rods are provided around the bottom of the electrical equipment box. A main frame is provided on the top of the electrical equipment box. Feeding system equipment racks are provided on both the left and right sides of the main frame. An operating computer is provided on the front end of the main frame. A rotary positioning mechanism is provided at the center of the top of the electrical equipment box. Motors are provided around the top of the rotary positioning mechanism. A pneumatic locking fixture is provided on the rear end of the top of the rotary positioning mechanism. A vertical shaft feeding mechanism is provided on the rear left side of the top of the electrical equipment box. A rubber sleeve feeding mechanism is provided on the front left side of the top of the electrical equipment box. A glue application mechanism is provided on the front top of the top of the electrical equipment box. A spring feeding mechanism is provided on the front right side of the top of the electrical equipment box. A cover locking mechanism is provided on the rear right side of the top of the electrical equipment box. A discharge mechanism is provided in the middle of the rear end of the top of the electrical equipment box.

[0006] Furthermore: The vertical shaft feeding mechanism includes a vibratory feeder and a frame, with the frame located to the right of the vibratory feeder. A cylinder is installed at the discharge port of the vibratory feeder. A horizontal module is installed on the top of the frame, a vertical module is installed on the front end of the horizontal module, and a gripper cylinder is installed at the bottom of the vertical module.

[0007] Furthermore: the rubber sleeve feeding mechanism includes a vibratory feeder 2 and an equipment frame 1, with the equipment frame 1 located to the right of the vibratory feeder 2. A vision inspection device 1 is installed on the top front face of the equipment frame 1. An NG material box is installed below the discharge port of the vibratory feeder 2. A cylinder 2 is installed at the discharge port of the vibratory feeder 2. A transverse moving module for conveying grippers is installed in the middle of the equipment frame 1. A vertical moving module for conveying grippers is installed on the rear face of the transverse moving module for conveying grippers. A gripper cylinder is installed at the bottom of the vertical moving module for conveying grippers. A vision judgment mechanism 1 is installed on the top rear face of the equipment frame 1, and a vision judgment mechanism 2 is installed below the vision judgment mechanism 1. A DD rotation angle matching column is installed on the rear face of the vertical moving module for conveying grippers.

[0008] Furthermore: the glue application mechanism includes a conveying module, and a glue gun is provided at the power output end of the conveying module.

[0009] Furthermore: the spring feeding mechanism includes a vibratory feeder three and a device frame two, with the device frame two located on the left rear end face of the vibratory feeder three. A limiting cylinder is provided on the top rear end face of the device frame two, and a rotating cylinder is provided on the side of the limiting cylinder. A vertical conveying module is provided on the front end face of the device frame two, and a horizontal conveying module is provided on the front end face of the vertical conveying module. A first gripper is provided at the bottom of the vertical conveying module.

[0010] Furthermore: the cover locking mechanism includes a vibratory feeder four and an equipment frame three, with the equipment frame three located to the left of the vibratory feeder four. A visual inspection device two is provided on the front end face of the vibratory feeder four, and a positioning fixture matching the vibratory feeder four is provided in the middle of the equipment frame three. A vertical module one is provided on the top right side of the equipment frame three, an electric gripper is provided at the bottom of the vertical module one, a horizontal conveying module two is provided on the rear end face of the vertical module one, and an electric screwdriver is provided on the front end face of the vertical module one to lock screws.

[0011] Furthermore: the unloading mechanism includes a fourth equipment frame, a third transverse conveying module is set on the top left side of the fourth equipment frame, a vertical cylinder is set on the left side of the third transverse conveying module, a gripper is set at the bottom of the vertical cylinder, a discharge plate is set on the left side of the fourth equipment frame, the discharge plate is located in the middle of the rear end face of the rotary positioning mechanism, an NG material box is set between the discharge plate and the rotary positioning mechanism, and a camera detection device is set on the left side of the NG material box.

[0012] Compared with the prior art, the beneficial effects of this utility model are:

[0013] This medical dwarf valve assembly equipment uses a vertical shaft feeding mechanism to grab the valve body and place it onto a rotary positioning mechanism. The rotary positioning mechanism, by rotating, moves the valve body material to a sleeve feeding mechanism, which then grabs the sleeve and assembles it with the valve body material. The rotary positioning mechanism continues to rotate and moves to a glue applicator, where it sprays glue. The rotating positioning mechanism then moves the material to a spring feeding mechanism, which grabs the spring and assembles it. Finally, the rotary positioning mechanism rotates to a cover locking mechanism for cover assembly. The entire medical dwarf valve assembly is then completed by the unloading mechanism. Attached Figure Description

[0014] Figure 1 This is a schematic diagram of the structure of this utility model;

[0015] Figure 2 This is a schematic diagram of the main frame and the feeding system equipment frame of this utility model after disassembly.

[0016] Figure 3 This is a top view of the electrical equipment box of this utility model;

[0017] Figure 4 This is a schematic diagram of the vertical shaft feeding mechanism of this utility model;

[0018] Figure 5 This is a schematic diagram of the rubber sleeve feeding mechanism of this utility model;

[0019] Figure 6 This is a schematic diagram of the adhesive coating mechanism of this utility model;

[0020] Figure 7 This is a schematic diagram of the spring feeding mechanism of this utility model;

[0021] Figure 8 This is a schematic diagram of the cover locking mechanism of this utility model;

[0022] Figure 9 This is a schematic diagram of the material feeding mechanism of this utility model.

[0023] In the diagram: 1. Electrical equipment box; 2. Main frame; 3. Material feeding system equipment frame; 4. Support rod; 5. Operating computer; 6. Rotary positioning mechanism; 7. Vertical shaft feeding mechanism; 71. Vibratory feeder one; 72. Cylinder one; 73. Horizontal module; 74. Vertical module; 75. Gripper cylinder; 8. Rubber sleeve feeding mechanism; 81. Vibratory feeder two; 82. Vision inspection device one; 83. NG material box; 84. Cylinder two; 85. Horizontal movement module of conveyor gripper; 86. Vertical movement module of conveyor gripper; 87. Gripper cylinder; 88. Vision judgment mechanism one; 89. Vision judgment mechanism two; 810. DD rotation angle matching column; 9. Glue application mechanism; 91. Conveyor... 92. Feeding module; 10. Glue gun; 11. Spring feeding mechanism; 12. Vibratory feeder three; 13. Limiting cycle cylinder; 14. Rotary cylinder; 15. First gripper; 16. Horizontal conveying module; 17. Vertical conveying module; 18. Cover locking mechanism; 19. Vibratory feeder four; 10. Visual inspection equipment two; 11. Positioning fixture; 11. Vertical module one; 12. Electric gripper; 13. Horizontal conveying module two; 14. Electric screwdriver for screw locking; 15. Unloading mechanism; 16. Vertical cylinder; 17. Gripper; 18. Horizontal conveying module three; 19. Camera inspection equipment; 10. Discharge tray; 10. NG material bin. Detailed Implementation

[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0025] Example 1:

[0026] Please see Figure 1-7This utility model provides a technical solution: a medical short valve assembly device, including an electrical equipment box 1. Adjustable support rods 4 are provided around the bottom of the electrical equipment box 1. A main frame 2 is provided on the top of the electrical equipment box 1. Feeding system equipment racks 3 are provided on both the left and right sides of the main frame 2. An operating computer 5 is provided on the front end of the main frame 2. A rotary positioning mechanism 6 is provided at the center of the top of the electrical equipment box 1. Motors are provided around the top of the rotary positioning mechanism 6. A pneumatic locking fixture is provided on the rear end of the top of the rotary positioning mechanism 6. The rotary positioning mechanism 6, by rotating, can drive the motors and the pneumatic locking fixture to a designated position. A vertical shaft feeding mechanism 7 is provided on the rear left side of the top of the electrical equipment box 1. The vertical shaft feeding mechanism 7 is used to grab materials and place them on top of the rotary positioning mechanism 6. A rubber sleeve feeding mechanism 8 is provided on the top left front face. The rubber sleeve feeding mechanism 8 is used to grab the rubber sleeve and place it on the top of the rotary positioning mechanism 6, thereby assembling the rubber sleeve. A glue application mechanism 9 is provided on the top front face of the electrical equipment box 1. The glue application mechanism 9 is used to spray glue. A spring feeding mechanism 10 is provided on the top right front face of the electrical equipment box 1. The spring feeding mechanism 10 is used to grab the spring, thereby completing the spring installation step. A cover locking mechanism 11 is provided on the top right rear face of the electrical equipment box 1. The cover locking mechanism 11 is used to complete the final installation step of the medical dwarf valve by installing and assembling the cover, thereby completing the assembly. A feeding mechanism 12 is provided in the middle of the top rear face of the electrical equipment box 1. The feeding mechanism 12 is used to remove the assembled medical dwarf valve from the rotary positioning mechanism 6.

[0027] Preferably, the vertical shaft feeding mechanism 7 includes a vibratory feeder 71 and a frame, with the frame located to the right of the vibratory feeder 71. A cylinder 72 is installed at the discharge port of the vibratory feeder 71. A horizontal module 73 is installed at the top of the frame, and a vertical module 74 is installed at the front end of the horizontal module 73. A gripper cylinder 75 is installed at the bottom of the vertical module 74. The vibratory feeder 71 automatically feeds materials, and the cylinder 72 pushes the fixture to move. The horizontal module 73 and the vertical module 74 cooperate to push the gripper cylinder 75 to move. The gripper cylinder 75 clamps the materials. When the motor receives the arrival signal, the pneumatic locking fixture starts to work and clamps the fixture.

[0028] Preferably, the rubber sleeve feeding mechanism 8 includes a second vibratory feeder 81 and a first equipment frame, with the first equipment frame located to the right of the second vibratory feeder 81. A vision inspection device 82 is provided on the top front face of the first equipment frame. An NG material box 83 is provided below the discharge port of the second vibratory feeder 81. A cylinder 84 is provided at the discharge port of the second vibratory feeder 81. A transverse moving module 85 for conveying grippers is provided in the middle of the first equipment frame. A vertical moving module 86 for conveying grippers is provided on the rear face of the transverse moving module 85. A gripper cylinder 87 is provided at the bottom of the vertical moving module 86. A vision judgment mechanism 88 is provided on the top rear face of the first equipment frame. Furthermore, a second vision judgment mechanism 89 is provided below the first vision judgment mechanism 88, a DD rotation angle matching column 810 is provided on the rear end face of the vertical moving module 86 of the conveying gripper, a second vibratory feeder 81 automatically feeds materials, a first vision inspection device 82 detects the direction of the materials, an NG material box 83 is used to receive NG materials, a second cylinder 84 pushes the tooling to move, a second conveying gripper lateral moving module 85 can drive the gripper cylinder 87 to move laterally, a second conveying gripper vertical moving module 86 can drive the gripper cylinder 87 to move vertically, a first vision judgment mechanism 88 is used to judge the direction of the column, and a second vision judgment mechanism 89 is used to judge the direction of the rubber sleeve.

[0029] Preferably, the glue application mechanism 9 includes a conveying module 91, and a glue gun 92 is provided at the power output end of the conveying module 91. After the motor feeds back the positioning signal, the conveying module 91 conveys the glue gun 92 to the positioning position, and then the glue gun 92 applies pressure to spray glue.

[0030] Example 2:

[0031] Reference Figure 8-9This embodiment differs from the first embodiment in that: the spring feeding mechanism 10 includes a vibratory feeder 3 101 and a device frame 2, with the device frame 2 located on the left rear end face of the vibratory feeder 3 101. A limiting-cycle cylinder 102 is provided on the top rear end face of the device frame 2, and a rotating cylinder 103 is provided on the side of the limiting-cycle cylinder 102. A vertical conveying module 106 is provided on the front end face of the device frame 2, and a horizontal conveying module 105 is provided on the front end face of the vertical conveying module 106. A first gripper 104 is provided at the bottom of the vertical conveying module 106. When the vibratory feeder 3 101 discharges material, the rotating cylinder 103 adjusts the spring direction to accommodate different sizes of the feeder, and the first gripper 104 grips the material. The rear transverse conveying module 105 moves the material and moves it to the working position via the vertical conveying module 106; the cover locking mechanism 11 includes a vibratory feeder 111 and a frame 3, with the frame 3 located to the left of the vibratory feeder 111. A visual inspection device 112 is installed on the front end of the vibratory feeder 111, and a positioning fixture 113 matching the vibratory feeder 111 is installed in the middle of the frame 3. A vertical module 114 is installed on the top right side of the frame 3, an electric gripper 115 is installed at the bottom of the vertical module 114, a transverse conveying module 116 is installed on the rear end of the vertical module 114, and an electric screwdriver is installed on the front end of the vertical module 114. The machine includes a screw 117, a vibratory feeder 111 for discharging material, a vision inspection device 112 for detecting the orientation of the material, a positioning fixture 113 for fixing the material, a vertical module 114 for moving into position and then gripping the material with an electric gripper 115, followed by a horizontal conveying module 116 for conveying the material to the designated position. The unloading mechanism 12 includes a machine frame 4, a horizontal conveying module 3 123 located on the top left side of the machine frame 4, a vertical cylinder 121 located on the left side of the horizontal conveying module 3 123, a gripper 122 located at the bottom of the vertical cylinder 121, and a discharge plate 125 located on the left side of the machine frame 4. The discharge plate 125 is situated in the middle of the rear end face of the rotary positioning mechanism 6. An NG material bin 126 is provided between the rotary positioning mechanism 6 and the rotary positioning mechanism 25. A camera detection device 124 is provided on the left side of the NG material bin 126. When the rotary positioning mechanism 6 rotates to the designated position, the unloading mechanism 12 will receive the motor positioning signal, and the pneumatic locking fixture will start working. At this time, the vertical cylinder 121 moves downward to drive the gripper 122 to grab the material. Then, the horizontal conveying module 3 123 drives the gripper 122 to move through the vertical cylinder 121. At this time, the camera detection device 124 will start working. The gripper 122 will grab the OK material and place it on the discharge tray 125, while the NG material will be grabbed by the gripper 122 and placed into the NG material bin 126.

[0032] All electrical appliances mentioned in this article are connected to an external power source via wires.

[0033] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A medical low-profile valve assembly device, comprising an electrical equipment box (1), wherein adjustable support rods (4) are provided around the bottom of the electrical equipment box (1), characterized in that: The electrical equipment box (1) is provided with a main frame (2) on the top. The main frame (2) is provided with a feeding system equipment rack (3) on both the left and right sides. The main frame (2) is provided with an operating computer (5) on the front end face. The electrical equipment box (1) is provided with a rotary positioning mechanism (6) at the top center. The rotary positioning mechanism (6) is provided with motors on all four sides of the top. The rotary positioning mechanism (6) is provided with a pneumatic locking fixture on the top rear end face. The electrical equipment box (1) is provided with a vertical shaft feeding mechanism (7) on the top left rear end face. The electrical equipment box (1) is provided with a rubber sleeve feeding mechanism (8) on the top left front end face. The electrical equipment box (1) is provided with a glue applicator (9) on the top front end face. The electrical equipment box (1) is provided with a spring feeding mechanism (10) on the top right front end face. The electrical equipment box (1) is provided with a cover locking mechanism (11) on the top right rear end face. The electrical equipment box (1) is provided with a discharge mechanism (12) in the middle of the top rear end face.

2. The medical dwarf valve assembly equipment according to claim 1, characterized in that: The vertical shaft feeding mechanism (7) includes a vibratory plate (71) and a frame, with the frame located to the right of the vibratory plate (71). A cylinder (72) is provided at the discharge port of the vibratory plate (71). A horizontal module (73) is provided at the top of the frame. A vertical module (74) is provided at the front end of the horizontal module (73). A gripper cylinder (75) is provided at the bottom of the vertical module (74).

3. The medical dwarf valve assembly equipment according to claim 1, characterized in that: The rubber sleeve feeding mechanism (8) includes a vibratory plate two (81) and a device frame one, and the device frame one is located on the right side of the vibratory plate two (81). A visual inspection device one (82) is provided on the top front end face of the device frame one. An NG material box (83) is provided below the discharge port of the vibratory plate two (81). A cylinder two (84) is provided at the discharge port of the vibratory plate two (81). A conveying gripper horizontal moving module (85) is provided in the middle of the device frame one. A conveying gripper vertical moving module (86) is provided on the rear end face of the conveying gripper horizontal moving module (85). A gripper cylinder (87) is provided at the bottom of the conveying gripper vertical moving module (86). A visual judgment mechanism one (88) is provided on the top rear end face of the device frame one, and a visual judgment mechanism two (89) is provided below the visual judgment mechanism one (88). A DD rotation angle matching column (810) is provided on the rear end face of the conveying gripper vertical moving module (86).

4. The medical dwarf valve assembly equipment according to claim 1, characterized in that: The glue application mechanism (9) includes a conveying module (91), and a glue gun (92) is provided at the power output end of the conveying module (91).

5. The medical dwarf valve assembly equipment according to claim 1, characterized in that: The spring feeding mechanism (10) includes a vibratory plate three (101) and a device frame two, and the device frame two is located on the left rear end face of the vibratory plate three (101). A limiting cylinder (102) is provided on the top rear end face of the device frame two, and a rotating cylinder (103) is provided on the side of the limiting cylinder (102). A vertical conveying module (106) is provided on the front end face of the device frame two, and a horizontal conveying module (105) is provided on the front end face of the vertical conveying module (106). A first gripper (104) is provided at the bottom of the vertical conveying module (106).

6. The medical dwarf valve assembly equipment according to claim 1, characterized in that: The cover locking mechanism (11) includes a vibratory plate four (111) and a device frame three, with the device frame three located on the left side of the vibratory plate four (111). A visual inspection device two (112) is provided on the front end face of the vibratory plate four (111). A positioning fixture (113) matching the vibratory plate four (111) is provided in the middle of the device frame three. A vertical module one (114) is provided on the top right side of the device frame three. An electric gripper (115) is provided at the bottom of the vertical module one (114). A horizontal conveying module two (116) is provided on the rear end face of the vertical module one (114). An electric screwdriver locking screw (117) is provided on the front end face of the vertical module one (114).

7. The medical dwarf valve assembly equipment according to claim 1, characterized in that: The unloading mechanism (12) includes a four-piece equipment frame. A horizontal conveying module three (123) is provided on the top left side of the four-piece equipment frame. A vertical cylinder (121) is provided on the left side of the horizontal conveying module three (123). A gripper (122) is provided at the bottom of the vertical cylinder (121). A discharge plate (125) is provided on the left side of the four-piece equipment frame. The discharge plate (125) is located in the middle of the rear end face of the rotary positioning mechanism (6). An NG material box (126) is provided between the discharge plate (125) and the rotary positioning mechanism (6). A camera detection device (124) is provided on the left side of the NG material box (126).