Tie bar punching and bending integrated machining equipment
By designing an integrated processing equipment for drawing, punching, and bending, the problems of low efficiency and low precision caused by traditional separate processing have been solved, achieving efficient and low-cost drawing processing.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- RENQIU HENGDA CONTAINER ACCESSORIES CO LTD
- Filing Date
- 2025-06-06
- Publication Date
- 2026-05-15
AI Technical Summary
In traditional tie rod processing, punching and bending operations are performed separately, resulting in low production efficiency, high costs, difficulty in guaranteeing precision, and a high risk of quality problems.
Design an integrated processing equipment for drawing, punching, and bending of reinforcing bars. By driving the stamping component and pushing the bending component, different processes can be completed on the same equipment. The combination of a sliding plate and traveling wheels improves the smoothness and accuracy of the processing.
This technology enables efficient integrated processing of reinforcing bars, reduces manual handling, lowers costs, and improves processing precision and product quality.
Smart Images
Figure CN224238795U_ABST
Abstract
Description
Technical Field
[0001] The embodiments disclosed herein relate to the field of tie rod processing technology, and more specifically, to an integrated processing equipment for tie rod punching and bending. Background Technology
[0002] In modern manufacturing, tie rods are a common structural component widely used in many fields such as construction, machinery manufacturing, and automotive industry. In practical use, tie rods often need to undergo processing operations such as punching and bending to meet different assembly and usage requirements.
[0003] In traditional rebar processing, punching and bending are usually performed separately on different machines. This separate processing mode has many drawbacks. First, due to the multiple processes and equipment switching involved, the processing flow is cumbersome and the production efficiency is low. After each process is completed, the rebar material needs to be manually moved to the next machine, which not only consumes a lot of manpower but also easily causes quality problems such as scratches and deformation on the material surface due to frequent handling. Second, the processing method of multiple machines and multiple processes significantly increases the processing cost, including equipment purchase cost, maintenance cost, and labor cost. In addition, because the positioning and processing accuracy between each process are difficult to match perfectly, the cumulative error is large during punching and bending operations, which makes it difficult to guarantee the accuracy of the final product and the scrap rate is relatively high.
[0004] To overcome the shortcomings of traditional wire drawing methods, improve production efficiency, reduce costs, and enhance product quality, developing equipment capable of integrating wire drawing punching and bending is of significant practical importance and urgently needed. Utility Model Content
[0005] To overcome the above-mentioned defects, the embodiments of this disclosure provide an integrated processing equipment for punching and bending of reinforcing bars, which solves the technical problems in the prior art, which involves multiple processes and the conversion between different equipment, resulting in a complicated processing flow, low production efficiency, and the need for manual handling of reinforcing bar materials to the next piece of equipment after each process is completed. This not only consumes a lot of manpower, but also easily leads to quality problems such as scratches and deformation on the surface of the material due to frequent handling.
[0006] According to one aspect, at least one embodiment of this disclosure provides an integrated processing equipment for punching and bending of reinforcing bars, comprising:
[0007] A processing table, wherein a feeding track is provided on the processing table;
[0008] A driving stamping assembly is disposed on the processing table;
[0009] A bending assembly is pushed, the bending assembly being disposed on the upper surface of the processing table;
[0010] The driving stamping assembly includes a stamping hole on the feed rail. A force-receiving plate is provided on the inner wall of the feed rail, and a through hole is provided on the force-receiving plate. A sliding rail is provided on the processing table, and a sliding platform is provided on the sliding rail. An output motor is provided on the sliding platform, and a rotating shaft is provided at the output end of the output motor. A drill bit is provided at the end of the rotating shaft and is inserted into the stamping hole. A driving rack is provided on the side wall of the sliding platform, and a driving hole is provided on the processing table. A driving gear is provided in the driving hole and meshes with the driving rack.
[0011] As a further technical solution, a motor frame is provided on the lower end face of the processing table, and a drive motor is provided on the motor frame, with the output end of the drive motor inserted into the drive gear.
[0012] As a further technical solution, the pushing bending assembly includes a bending head frame, which is disposed on the side wall of the feeding track. A driving cylinder is disposed on the processing table, and a pushing frame is disposed on the extension end of the driving cylinder. The pushing frame is matched with the structure of the bending head frame.
[0013] As a further technical solution, a force-bearing plate is provided on the upper surface of the processing table, a reinforcing frame is provided between the force-bearing plate and the processing table, and the force-bearing plate is in contact with the pushing frame.
[0014] As a further technical solution, a sliding plate is provided inside the feeding track, and the sliding table is disposed on the upper end surface of the sliding plate.
[0015] As a further technical solution, the sliding plate has a movable groove, and a traveling wheel is provided in the movable groove. The traveling wheel is located in the feeding track.
[0016] As a further technical solution, the through hole corresponds to the position of the stamping hole, and the diameter of the through hole matches that of the stamping hole.
[0017] As a further technical solution, the feeding track is composed of two parallel plates, and a wide-mouth extension frame is provided at one end of the feeding track. The wide-mouth extension frame is located on the upper surface of the processing table.
[0018] As a further technical solution, the drive rack is welded to the sliding table, and the sliding table is screwed to the output motor.
[0019] As a further technical solution, the lower end face of the processing table is provided with supporting legs, which are located at the four corners of the lower end face of the processing table.
[0020] The beneficial effects of the embodiments disclosed herein are as follows:
[0021] 1. In this disclosure, by setting up a driving stamping assembly and a pushing bending assembly, different processing steps can be completed on the same equipment, avoiding the cumbersome process of transferring workpieces between different equipment in traditional processing and reducing processing time.
[0022] 2. In this disclosure, the wide-mouth extension frame facilitates the loading of workpieces; the internal sliding plate and wheels enable the sliding table to move flexibly within the feeding track, facilitating processing operations; the drive motor is mounted on the motor frame on the lower end face of the processing table, resulting in a compact layout and easy maintenance. Attached Figure Description
[0023] To more clearly illustrate the technical solutions in the embodiments of this disclosure, the accompanying drawings used in the description of the embodiments of this disclosure will be briefly introduced below. Obviously, the drawings described below are merely some exemplary embodiments of this disclosure. For those skilled in the art, other drawings can be obtained based on the content of the exemplary embodiments of this disclosure and these drawings without any creative effort.
[0024] Figure 1 This is a schematic diagram of a structure in one embodiment of the present disclosure;
[0025] Figure 2 This is a side view of the drive gear of this disclosure;
[0026] Figure 3 This is a cross-sectional view of the feed track disclosed herein;
[0027] Figure 4 This is an isometric view of the sliding plate of this disclosure;
[0028] In the diagram: 1. Processing table; 2. Feeding track; 3. Drive stamping assembly; 3-1. Stamping hole; 3-2. Force plate; 3-3. Through hole; 3-4. Sliding track; 3-5. Sliding table; 3-6. Output motor; 3-7. Rotary shaft; 3-8. Drill bit; 3-9. Drive rack; 3-10. Drive hole; 3-11. Drive gear; 3-12. Motor frame; 3-13. Drive motor; 4. Push bending assembly; 4-1. Elbow frame; 4-2. Drive cylinder; 4-3. Push frame; 4-4. Force plate; 4-5. Reinforcing frame; 5. Sliding plate; 6. Movable slot; 7. Traveling wheel; 8. Wide-mouth extension frame; 9. Supporting leg. Detailed Implementation
[0029] The present disclosure will now be described in further detail with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the present disclosure and are not intended to limit the scope of the disclosure.
[0030] To keep the drawings concise, each drawing only schematically shows the parts relevant to the disclosure; these do not represent the actual structure of the product. Furthermore, for ease of understanding, in some drawings, only one of components with the same structure or function is schematically shown, or only one is labeled. In this document, "one" not only means "only one," but can also mean "more than one," and "several" includes "two" and "more than two."
[0031] In this document, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "linkage" should be interpreted broadly. For example, they can refer to fixed connections, detachable connections, or integral connections; they can refer to mechanical connections or electrical connections; they can refer to direct connections or indirect connections through an intermediate medium; and they can refer to the internal connection between two components. Those skilled in the art can understand the specific meaning of the above terms in this disclosure based on the specific circumstances.
[0032] In this disclosure, unless otherwise expressly specified and limited, "above" or "below" the second feature can include direct contact between the first and second features, or contact between the first and second features through another feature between them. Furthermore, "above," "over," and "on top" of the second feature includes the first feature directly above or diagonally above the second feature, or simply indicates that the first feature is at a higher horizontal level than the second feature. "Below," "below," and "under" the second feature includes the first feature directly below or diagonally below the second feature, or simply indicates that the first feature is at a lower horizontal level than the second feature.
[0033] In the description of this embodiment, terms such as "upper," "lower," "left," and "right" are based on the orientation or positional relationship shown in the accompanying drawings. They are used only for the convenience of description and simplification of operation, and are not intended to indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this disclosure.
[0034] Furthermore, in the description of this application, the terms "first," "second," etc., are used only to distinguish descriptions and should not be construed as indicating or implying relative importance.
[0035] like Figures 1-4 As shown, it illustrates an integrated processing equipment for punching and bending of reinforcing bars, comprising:
[0036] Processing table 1, with a feeding track 2 installed on it;
[0037] Drive stamping assembly 3, which is mounted on processing table 1;
[0038] Push the bending assembly 4, which is set on the upper surface of the processing table 1;
[0039] The driving stamping assembly 3 includes a stamping hole 3-1, which is located on the feeding track 2. A force-bearing plate 3-2 is provided on the inner side wall of the feeding track 2. A through hole 3-3 is provided on the force-bearing plate 3-2. A sliding track 3-4 is provided on the processing table 1. A sliding table 3-5 is provided on the sliding track 3-4. An output motor 3-6 is provided on the sliding table 3-5. A rotating shaft 3-7 is provided at the output end of the output motor 3-6. A drill bit 3-8 is provided at the end of the rotating shaft 3-7. The drill bit 3-8 is inserted into the stamping hole 3-1. A driving rack 3-9 is provided on the side wall of the sliding table 3-5. A driving hole 3-10 is provided on the processing table 1. A driving gear 3-11 is provided in the driving hole 3-10. The driving gear 3-11 meshes with the driving rack 3-9.
[0040] The bending assembly 4 includes a bend frame 4-1, which is set on the side wall of the feed rail 2. A drive cylinder 4-2 is set on the processing table 1. A push frame 4-3 is set on the telescopic end of the drive cylinder 4-2. The push frame 4-3 matches the structure of the bend frame 4-1.
[0041] In some examples, a punching hole 3-1 is made on the feed rail 2, and a force-bearing plate 3-2 is installed on the inner side wall of the feed rail 2. A through hole 3-3 is made on the force-bearing plate 3-2 to ensure that the through hole 3-3 and the punching hole 3-1 are positioned and matched in diameter so that the drill bit 3-8 can pass through smoothly during subsequent punching operations. A sliding rail 3-4 is set on the processing table 1, and a sliding table 3-5 is installed on the sliding rail 3-4. An output motor 3-6 is connected to the sliding table 3-5 by bolts. A rotating shaft 3-7 is installed at the output end of the output motor 3-6, and a drill bit 3-8 is installed at the end of the rotating shaft 3-7 so that the drill bit 3-8 can be inserted into the punching hole 3-1. A drive rack 3-9 is welded to the side wall of the sliding table 3-5. A drive hole 3-10 is made on the processing table 1, and a drive gear 3-11 is installed in the drive hole 3-10 so that the drive gear 3-11 meshes with the drive rack 3-9.
[0042] Install the drive cylinder 4-2 on the processing table 1, and install the push frame 4-3 on the telescopic end of the drive cylinder 4-2 so that the push frame 4-3 matches the structure of the elbow frame 4-1.
[0043] like Figures 1-4 As shown in the figure, this embodiment proposes that the lower end face of the processing table 1 is provided with a motor frame 3-12, and a drive motor 3-13 is provided on the motor frame 3-12. The output end of the drive motor 3-13 is inserted into the drive gear 3-11.
[0044] In some examples, a motor frame 3-12 is mounted on the lower end face of the processing table 1, a drive motor 3-13 is mounted on the motor frame 3-12, and the output end of the drive motor 3-13 is inserted into the drive gear 3-11.
[0045] For example, such as Figure 1 As shown, a force-bearing plate 4-4 is provided on the upper surface of the processing table 1, and a reinforcing frame 4-5 is provided between the force-bearing plate 4-4 and the processing table 1. The force-bearing plate 4-4 and the push frame 4-3 are in contact.
[0046] In some examples, a force plate 4-4 is installed on the upper surface of the processing table 1, and a reinforcing frame 4-5 is installed between the force plate 4-4 and the processing table 1. The reinforcing frame 4-5 is used to enhance the stability of the force plate 4-4 and ensure that the force plate 4-4 and the push frame 4-3 are in close contact.
[0047] For example, such as Figure 4 As shown, a sliding plate 5 is provided inside the feeding track 2, and a sliding table 3-5 is provided on the upper end surface of the sliding plate 5. A movable groove 6 is opened on the sliding plate 5, and a traveling wheel 7 is provided in the movable groove 6. The traveling wheel 7 is located inside the feeding track 2.
[0048] In some examples, the arrangement of the sliding plate 5 and the traveling wheel 7 makes the sliding table 3-5 move more smoothly. The traveling wheel 7 rolls in the feed rail 2, which reduces the friction between the sliding table 3-5 and the feed rail 2, reduces the energy consumption during equipment operation, and also improves the stability and accuracy of the movement of the sliding table 3-5, which helps to improve the accuracy of punching and bending operations.
[0049] For example, such as Figure 1 As shown, the positions of the through hole 3-3 and the stamping hole 3-1 are corresponding, and the diameters of the through hole 3-3 and the stamping hole 3-1 are matched. The feed track 2 is composed of two parallel plates. A wide-mouth extension frame 8 is provided at one end of the feed track 2. The wide-mouth extension frame 8 is provided on the upper surface of the processing table 1.
[0050] In some examples, the feed track 2 consists of two parallel plates, and the wide-mouth extension frame 8 facilitates the insertion of the reinforcing material, guides the material smoothly into the feed track 2, and facilitates the feeding operation.
[0051] For example, such as Figure 1 As shown, the drive rack 3-9 is welded to the sliding table 3-5, and the sliding table 3-5 is screwed to the output motor 3-6. The lower end face of the processing table 1 is provided with a support foot 9, which is located at the four corners of the lower end face of the processing table 1.
[0052] In some examples, support feet 9 are installed at the four corners of the lower end face of the processing table 1. The support feet 9 serve to support the processing table 1, ensuring that the equipment will not shake during operation and providing a stable foundation for subsequent processing operations.
[0053] When in use, start the drive motor 3-13, which drives the drive gear 3-11 to rotate. Since the drive gear 3-11 meshes with the drive rack 3-9, the drive rack 3-9 will drive the sliding table 3-5 to move along the sliding track 3-4. When the sliding table 3-5 moves, the output motor 3-6, the rotating shaft 3-7 and the drill bit 3-8 mounted on it also move. The output motor 3-6 starts, driving the rotating shaft 3-7 and the drill bit 3-8 to rotate. When the drill bit 3-8 moves to the punching hole 3-1 position, it punches the reinforcing material placed on the feed track 2. During the punching process, the through hole 3-3 on the force plate 3-2 is used to accommodate the waste generated by punching, preventing the waste from accumulating and affecting the punching effect.
[0054] After the tie rod material is punched, the drive cylinder 4-2 is activated, and the telescopic end of the drive cylinder 4-2 extends, driving the push frame 4-3 to move. The push frame 4-3 pushes the tie rod material towards the bending frame 4-1. Under the action of the bending frame 4-1, the tie rod material is bent into the required shape. During the pushing and bending process, the force plate 4-4 provides support for the tie rod material to prevent the material from deforming or displacing under force.
[0055] It should be noted that the above embodiments are only used to illustrate the technical solutions of this disclosure and are not intended to limit it. Although this disclosure has been described in detail with reference to preferred embodiments, those skilled in the art should understand that modifications or equivalent substitutions can be made to the technical solutions of this disclosure without departing from the spirit and scope of the technical solutions of this disclosure, and all such modifications and substitutions should be covered within the scope of the claims of this disclosure.
Claims
1. An integrated processing equipment for punching and bending of reinforcing bars, characterized in that, include: A processing table (1) is provided with a feeding track (2); A driving stamping assembly (3) is disposed on the processing table (1); Push the bending assembly (4), which is disposed on the upper end face of the processing table (1); The driving stamping assembly (3) includes a stamping hole (3-1) on the feeding rail (2). A force-receiving plate (3-2) is provided on the inner wall of the feeding rail (2), and a through hole (3-3) is provided on the force-receiving plate (3-2). A sliding rail (3-4) is provided on the processing table (1), and a sliding table (3-5) is provided on the sliding rail (3-4). An output motor (3-6) is provided on the sliding table (3-5). 6) The output end is provided with a rotating shaft (3-7), and the end of the rotating shaft (3-7) is provided with a drill bit (3-8). The drill bit (3-8) is inserted into the punching hole (3-1). The side wall of the sliding table (3-5) is provided with a drive rack (3-9). The processing table (1) is provided with a drive hole (3-10). The drive hole (3-10) is provided with a drive gear (3-11). The drive gear (3-11) meshes with the drive rack (3-9).
2. The integrated processing equipment for punching and bending of reinforcing bars according to claim 1, characterized in that, The lower end face of the processing table (1) is provided with a motor frame (3-12), and a drive motor (3-13) is provided on the motor frame (3-12). The output end of the drive motor (3-13) is inserted into the drive gear (3-11).
3. The integrated processing equipment for punching and bending of reinforcing bars according to claim 1, characterized in that, The push bending assembly (4) includes a bend frame (4-1), which is disposed on the side wall of the feed rail (2). A drive cylinder (4-2) is disposed on the processing table (1), and a push frame (4-3) is disposed at the telescopic end of the drive cylinder (4-2). The push frame (4-3) matches the structure of the bend frame (4-1).
4. The integrated processing equipment for punching and bending of reinforcing bars according to claim 3, characterized in that, A force-bearing plate (4-4) is provided on the upper surface of the processing table (1), and a reinforcing frame (4-5) is provided between the force-bearing plate (4-4) and the processing table (1). The force-bearing plate (4-4) is in contact with the pushing frame (4-3).
5. The integrated processing equipment for punching and bending of reinforcing bars according to claim 1, characterized in that, The feed track (2) is provided with a sliding plate (5) inside, and the sliding table (3-5) is provided on the upper end surface of the sliding plate (5).
6. The integrated processing equipment for punching and bending of reinforcing bars according to claim 5, characterized in that, The sliding plate (5) has a movable groove (6), and a traveling wheel (7) is provided in the movable groove (6). The traveling wheel (7) is located in the feeding track (2).
7. The integrated processing equipment for punching and bending of reinforcing bars according to claim 1, characterized in that, The through hole (3-3) corresponds to the position of the stamping hole (3-1), and the diameter of the through hole (3-3) matches that of the stamping hole (3-1).
8. The integrated processing equipment for punching and bending of reinforcing bars according to claim 1, characterized in that, The feeding track (2) is composed of two parallel plates. One end of the feeding track (2) is provided with a wide-mouth extension frame (8), which is located on the upper surface of the processing table (1).
9. The integrated processing equipment for punching and bending of reinforcing bars according to claim 1, characterized in that, The drive rack (3-9) is welded to the sliding table (3-5), and the sliding table (3-5) is screwed to the output motor (3-6).
10. The integrated processing equipment for punching and bending of reinforcing bars according to claim 1, characterized in that, The lower end face of the processing table (1) is provided with supporting legs (9), which are located at the four corners of the lower end face of the processing table (1).