Polishing equipment for aerated block machining

By designing a polishing device that integrates a conveyor table, drive shaft, and clamping table, the problem of low efficiency in aerated block polishing equipment was solved, enabling simultaneous processing of multiple aerated blocks and improving processing efficiency.

CN224239175UActive Publication Date: 2026-05-15HUBEI JIAMING ENVIRONMENTAL PROTECTION NEW ENERGY DEVELOPMENT CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
HUBEI JIAMING ENVIRONMENTAL PROTECTION NEW ENERGY DEVELOPMENT CO LTD
Filing Date
2025-06-04
Publication Date
2026-05-15

AI Technical Summary

Technical Problem

Existing aerated concrete block polishing equipment is inefficient and has a long cycle time during the clamping process, making it unable to efficiently handle large-volume aerated concrete blocks.

Method used

A polishing device comprising a conveyor table, a drive shaft, a circular track, a slide table, and multiple clamping tables was designed. Through synchronous movement and cyclic operation, multiple air blocks can be polished, cleaned, and clamped simultaneously. The cooperation between the conveyor table and the clamping tables improves processing efficiency.

Benefits of technology

This technology enables simultaneous polishing and cleaning of multiple aerated concrete blocks, reducing processing cycle time and improving the efficiency of aerated concrete block processing.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of aerated block machining, and discloses a polishing device for aerated block machining, which comprises a machining table, a conveying table, a sliding table, a clamping table, a polishing table and a cleaning table, the upper surface of the conveying table is provided with two driving shafts, an annular rail and annular belt wheels movably connected to the outer side faces of the driving shafts, the interiors of the driving shafts are connected with driving motors, the bottoms of the driving shafts are movably connected with pulleys, and the sliding table is slidably connected to the upper surface of the annular rail through the pulleys. According to the aerated block polishing, cleaning and clamping device, the conveying table, the driving shaft, the belt pulley, the annular rail, the sliding tables and the clamping tables are arranged, the multiple clamping tables can clamp the multiple aerated blocks, the multiple aerated blocks are polished, cleaned and clamped at the same time in the working process, the driving shaft drives the belt pulley and the clamping tables to move synchronously, and the machining procedure is changed; and the cycle time during aerated block machining is effectively shortened, and the aerated block polishing efficiency is improved.
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Description

Technical Field

[0001] This utility model relates to the field of aerated concrete block processing technology, and in particular to a polishing device for aerated concrete block processing. Background Technology

[0002] Aerated concrete blocks, as a lightweight, porous building material, are widely used in wall construction. However, due to various factors during construction, such as block size deviations and differences in masonry techniques, the finished wall surface may have certain unevenness and verticality deviations. Polishing can reduce the surface roughness of aerated concrete blocks, making them smoother and thus improving their appearance. In addition, polishing can enhance the corrosion resistance and wear resistance of aerated concrete blocks, extending their service life.

[0003] The existing aerated concrete blocks require the workpiece to be placed in a special fixture during the polishing process to ensure that the workpiece is stable and stationary before polishing and cleaning can begin. Most aerated concrete blocks are large in size, which wastes a lot of time during polishing. Furthermore, after grinding, the aerated concrete block must be removed before the next one can be clamped and ground. This process is time-consuming, inefficient, and not suitable for urgent projects.

[0004] To address these issues, we provide a polishing device for processing aerated concrete blocks. Utility Model Content

[0005] The technical problem this utility model aims to solve is to provide a polishing equipment for aerated concrete block processing. This addresses the issue that existing aerated concrete blocks require the workpiece to be placed in a special fixture to ensure its stability before polishing and cleaning can begin. Furthermore, most aerated concrete blocks are quite large, resulting in significant time wastage during polishing. Additionally, after polishing, the workpiece must be removed before the next block can be clamped and polished, leading to long processing times, low efficiency, and unsuitability for urgent projects.

[0006] To solve the problems mentioned above, this utility model is implemented through the following technical solution.

[0007] A polishing device for processing aerated concrete blocks, comprising:

[0008] Processing table;

[0009] A conveyor table is arranged in a ring at the center of the upper surface of the processing table. The upper surface of the conveyor table is provided with two drive shafts, a ring track and a ring pulley movably connected to the outer side of the drive shafts, and a drive motor is connected inside the drive shafts.

[0010] The slide table is provided with multiple sets of pulleys movably connected to its bottom, and the slide table is slidably connected to the upper surface of the annular track via the pulleys;

[0011] The clamping platform is provided with multiple sets of clamping platforms, all of which are fixedly connected to the upper surface of the slide platform;

[0012] A polishing table is fixedly connected to one side of the processing table;

[0013] A cleaning table is fixedly connected to one side of the processing table.

[0014] Furthermore, one end of the slide is connected to the inside of the connecting block located on the outer side of the pulley via a movable shaft.

[0015] Furthermore, the annular track has a U-shaped cross-section and protrusions on both sides, and the pulleys at the bottom of the slide are located on both sides of the annular track and fit against the outer side of the annular track.

[0016] Furthermore, the upper surface of the clamping platform is provided with a sliding groove, and two sets of driving platforms are connected to the upper surface of the clamping platform. Each driving platform is fixedly connected to a support platform. Rotating components and driven shafts are movably connected inside the two sets of support platforms, and clamping plates are fixedly connected to the inner sides of the rotating components and driven shafts.

[0017] Furthermore, a slider is fixedly connected to the bottom of the drive platform, and the slider is slidably connected inside the groove.

[0018] Furthermore, the polishing table and the cleaning table are located on the same side of the processing table.

[0019] Furthermore, the polishing table has a lifting groove on the side facing the processing table. A controller for lifting is movably connected inside the lifting groove. A connecting plate is fixedly connected to the outer side of the controller. A driver is fixedly connected to the top of the connecting plate. The output end of the driver passes through the connecting plate and is connected to a polishing wheel.

[0020] Furthermore, a telescopic rod is fixedly connected to the top of the cleaning platform, the bottom of the telescopic rod is fixedly connected to a fixed plate, a cleaning brush is movably connected inside the fixed plate, and one end of the cleaning brush is connected to a driver.

[0021] Furthermore, a dust collection box is provided at the distance between the polishing table and the cleaning table, and the dust collection box is fixedly connected to the side of the processing table.

[0022] This utility model provides a polishing device for processing aerated concrete blocks. Compared with the prior art, it has the following advantages:

[0023] By setting up a conveyor, drive shaft, pulley, circular track, multiple slides, and multiple clamping tables, multiple sets of clamping tables can clamp multiple aerated concrete blocks. The drive shaft drives the pulley and clamping tables to move synchronously to change the processing steps. After polishing, the drive shaft drives the pulley to rotate, and the slide can move the clamping tables on the circular track to the cleaning table for cleaning. At the same time, the previous clamping table moves to the bottom of the polishing table for polishing. During polishing and cleaning, another clamping table begins to clamp the aerated concrete block. In this process, multiple aerated concrete blocks are polished, cleaned, and clamped at the same time. This reduces the cycle time of aerated concrete block processing, makes fuller use of time, and effectively improves the polishing efficiency of aerated concrete blocks. Attached Figure Description

[0024] Figure 1 This is a front view of the structure of this utility model.

[0025] Figure 2 This is a schematic diagram of the processing table structure of this utility model.

[0026] Figure 3 This is a partial cross-sectional view of the circular track of this utility model.

[0027] Figure 4 This is a schematic diagram of the slide structure of this utility model.

[0028] Figure 5 This is a schematic diagram of the clamping platform structure of this utility model.

[0029] The attached figures are labeled as follows:

[0030] 1. Processing table; 2. Conveyor table; 3. Drive shaft; 301. Drive motor; 4. Pulley; 401. Connecting block; 402. Movable shaft; 5. Circular track; 6. Slide table; 601. Pulley; 7. Clamping table; 701. Slide groove; 702. Drive table; 703. Support table; 704. Rotating assembly; 705. Driven shaft; 706. Clamping plate; 707. Slider; 8. Polishing table; 801. Lifting groove; 802. Controller; 803. Connecting plate; 804. Driver 1; 805. Polishing wheel; 9. Cleaning table; 901. Telescopic rod; 902. Fixing plate; 903. Cleaning brush; 904. Driver 2; 10. Dust collection box. Detailed Implementation

[0031] The present invention will be further described below with reference to specific embodiments. It should be understood that these embodiments are only used to illustrate the present invention and are not intended to limit the scope of protection of the present invention.

[0032] The following specific examples illustrate the implementation of this utility model. Those skilled in the art can easily understand other advantages and effects of this utility model from the content disclosed in this specification. This utility model can also be implemented or applied through other different specific embodiments, and various details in this specification can also be modified or changed based on different viewpoints and applications without departing from the spirit of this utility model.

[0033] Example 1

[0034] Reference Figures 1-4 A polishing device for processing aerated concrete blocks is provided, including a processing table 1; a conveyor table 2, which is arranged in a ring at the center of the upper surface of the processing table 1. The upper surface of the conveyor table 2 is provided with two drive shafts 3, a ring track 5, and a ring pulley 4 movably connected to the outer side of the drive shafts 3. A drive motor 301 is connected inside the drive shafts 3. A slide table 6 is provided with multiple sets of pulleys 601 movably connected to the bottom. The slide table 6 is slidably connected to the upper surface of the ring track 5 through the pulleys 601.

[0035] Specifically, one end of the slide table 6 is connected to the inside of the connecting block 401 located on the outer side of the pulley 4 via a movable shaft 402.

[0036] The circular track 5 has a U-shaped cross section and protrusions on both sides. The pulleys 601 at the bottom of the slide table 6 are located on both sides of the circular track 5 and fit against the outer side of the circular track 5.

[0037] The annular track 5 is set on the outside of the pulley 4. The slide table 6 is slidably connected to the upper surface of the annular track 5. At the same time, one end of the slide table 6 is connected to the outer side of the pulley 4 through the connecting block 401 and the movable shaft 402. When the drive motor 301 drives the drive shaft 3 to rotate, the drive shaft 3 will synchronously drive the pulley 4 to rotate. The pulley 4 will then drive the slide table 6 to rotate on the annular track 5 through the pulley 601, thereby achieving the purpose of moving the clamping table 7.

[0038] Reference Figures 1-5 The clamping table 7 is provided with multiple sets of fixtures that are fixedly connected to the upper surface of the slide table 6; the polishing table 8 is fixedly connected to one side of the processing table 1; and the cleaning table 9 is fixedly connected to one side of the processing table 1.

[0039] Specifically, the upper surface of the clamping table 7 is provided with a sliding groove 701, and two sets of driving tables 702 are connected to the upper surface of the clamping table 7. Support tables 703 are fixedly connected to the upper surface of each driving table 702. Rotating components 704 and driven shafts 705 are movably connected inside the two sets of support tables 703, respectively. Clamping plates 706 are fixedly connected to the inner sides of the rotating components 704 and driven shafts 705. A slider 707 is fixedly connected to the bottom of the driving table 702, and the slider 707 is slidably connected inside the sliding groove 701.

[0040] The clamping table 7 is used to clamp the aerated concrete block. The aerated concrete block is placed in the middle of the clamping plate 706. The drive table 702 controls the slider 707 to move in the slide groove 701, so that the clamping plate 706 clamps the aerated concrete block. The rotating component 704 and the driven shaft 705 can drive the clamping plate 706 to rotate. During polishing and cleaning, different surfaces of the aerated concrete block can be polished and cleaned.

[0041] Polishing table 8 and cleaning table 9 are located on the same side of processing table 1. Polishing table 8 has a lifting groove 801 on the side facing processing table 1. A controller 802 for lifting is movably connected inside the lifting groove 801. A connecting plate 803 is fixedly connected to the outer side of the controller 802. A driver 804 is fixedly connected to the top of the connecting plate 803. The output end of driver 804 passes through the connecting plate 803 and is connected to a polishing wheel 805. A telescopic rod 901 is fixedly connected to the top of the cleaning table 9. The bottom of the telescopic rod 901 is fixedly connected to a fixed plate 902. A cleaning brush 903 is movably connected inside the fixed plate 902. One end of the cleaning brush 903 is connected to a driver 904. A dust collection box 10 is provided at the distance between polishing table 8 and cleaning table 9, and the dust collection box 10 is fixedly connected to the side of processing table 1.

[0042] The polishing table 8 is used to polish and grind the aerated concrete block. When the clamping table 7 moves the aerated concrete block directly under the polishing table 8, the controller 802 is activated as needed to drive the connecting plate 803 to rise and fall inside the lifting groove 801. Then, the driver 1 804 drives the polishing wheel 805 to polish the surface of the aerated concrete block. After polishing, the aerated concrete block passes through the cleaning table 9 to clean the dust attached to its surface. The telescopic rod 901 drives the fixing plate 902 to move to a suitable position and drives the cleaning brush 903 to rotate through the driver 2 904 to clean the surface of the aerated concrete block. The dust collection box 10 located between the polishing table 8 and the cleaning table 9 can collect the dust from polishing and cleaning at the same time.

[0043] Working Principle: During operation, the aerated concrete block is first clamped by the clamping table 7 using manual or machine hoisting. The aerated concrete block is placed in the middle of the clamping plate 706. The drive table 702 controls the slider 707 to move within the slide groove 701, causing the clamping plate 706 to clamp the aerated concrete block. Then, the drive motor 301 drives the pulley 4 through the drive shaft 3. Under the action of the pulley 4, the slide table 6 and the clamping table 7 fixedly connected above the slide table 6 rotate on the circular track 5 via the pulley 601. The clamping table 7 stops moving when it is below the polishing table 8. Then, the controller 802 drives the connecting plate 803 to rise and fall to the appropriate position inside the lifting groove 801, and the drive driver 804 drives the polishing wheel 805 to polish the surface of the aerated concrete block. During polishing, the previous clamping table 7 begins to clamp the aerated concrete block. After polishing is completed, the drive motor 301 drives the pulley 4 again through the drive shaft 3. 4. After polishing, the aerated concrete block is transported to the bottom of the cleaning table 9. The telescopic rod 901 moves the fixed plate 902 to a suitable position and drives the cleaning brush 903 to rotate through the driver 904 to clean the surface of the aerated concrete block. At the same time, the other clamping table 7, which has finished clamping the aerated concrete block, moves to the bottom of the polishing table 8 to start polishing. After cleaning, the drive motor 301 drives the pulley 4 through the drive shaft 3 to move the clamping table 7 away from the working area. The polished and cleaned aerated concrete block is then lifted out by manual or machine hoisting. At the same time, the next polished aerated concrete block enters the cleaning area for cleaning. The next clamped aerated concrete block begins polishing. The clamping table 7, which has been removed from the processed aerated concrete block, is clamped again. This cycle is repeated, and the clamping, polishing and cleaning work are carried out simultaneously, making full use of the polishing cycle time of the aerated concrete block.

[0044] Therefore, although the present invention has been described herein with reference to specific embodiments thereof, freedom of modification, various changes and substitutions are also within the scope of the above disclosure, and it should be understood that in some cases, certain features of the present invention may be adopted without departing from the scope and spirit of the invention and without corresponding use of other features. Thus, many modifications can be made to adapt a particular environment or material to the essential scope and spirit of the present invention. The present invention is not intended to be limited to the specific terms used in the following claims and / or the specific embodiments disclosed as the best mode of carrying out the present invention, but the present invention will include any and all embodiments and equivalents falling within the scope of the appended claims. Therefore, the scope of the present invention will be determined only by the appended claims.

Claims

1. A polishing device for processing aerated concrete blocks, characterized in that, include: Processing table (1); The conveyor (2) is arranged in a ring at the center of the upper surface of the processing table (1). The upper surface of the conveyor (2) is provided with two drive shafts (3), a ring track (5) and a ring pulley (4) movably connected to the outer side of the drive shaft (3). The drive shaft (3) is connected to a drive motor (301). The slide (6) is provided with multiple sets of pulleys (601) movably connected to the bottom. The slide (6) is slidably connected to the upper surface of the annular track (5) through the pulleys (601). The clamping platform (7) is provided with multiple sets of clamping platforms, all of which are fixedly connected to the upper surface of the slide platform (6); A polishing table (8) is fixedly connected to one side of the processing table (1); The cleaning table (9) is fixedly connected to one side of the processing table (1).

2. The polishing equipment for processing aerated concrete blocks according to claim 1, characterized in that, One end of the slide (6) is connected to the inside of the connecting block (401) located on the outer side of the pulley (4) via a movable shaft (402).

3. The polishing equipment for processing aerated concrete blocks according to claim 1, characterized in that, The annular track (5) has a U-shaped cross section and protrusions on both sides. The pulleys (601) at the bottom of the slide (6) are located on both sides of the annular track (5) and fit against the outer side of the annular track (5).

4. The polishing equipment for processing aerated concrete blocks according to claim 1, characterized in that, The upper surface of the clamping platform (7) is provided with a sliding groove (701). Two sets of driving platforms (702) are connected to the upper surface of the clamping platform (7). Support platforms (703) are fixedly connected to the upper surface of each driving platform (702). Rotating components (704) and driven shafts (705) are movably connected inside the two sets of support platforms (703). Clamping plates (706) are fixedly connected to the inner sides of the rotating components (704) and driven shafts (705).

5. A polishing device for processing aerated concrete blocks according to claim 4, characterized in that, A slider (707) is fixedly connected to the bottom of the drive platform (702), and the slider (707) is slidably connected inside the groove (701).

6. The polishing equipment for processing aerated concrete blocks according to claim 1, characterized in that, The polishing table (8) and the cleaning table (9) are located on the same side of the processing table (1).

7. A polishing device for processing aerated concrete blocks according to claim 6, characterized in that, The polishing table (8) has a lifting groove (801) on the side facing the processing table (1). A controller (802) for lifting is movably connected inside the lifting groove (801). A connecting plate (803) is fixedly connected to the outer side of the controller (802). A driver (804) is fixedly connected to the top of the connecting plate (803). The output end of the driver (804) passes through the connecting plate (803) and is connected to a polishing wheel (805).

8. A polishing device for processing aerated concrete blocks according to claim 6, characterized in that, The top of the cleaning platform (9) is fixedly connected to a telescopic rod (901), the bottom of the telescopic rod (901) is fixedly connected to a fixing plate (902), a cleaning brush (903) is movably connected inside the fixing plate (902), and one end of the cleaning brush (903) is connected to a driver (904).

9. A polishing device for processing aerated concrete blocks according to claim 7 or 8, characterized in that, A dust collection box (10) is provided at the distance between the polishing table (8) and the cleaning table (9), and the dust collection box (10) is fixedly connected to the side of the processing table (1).