Turn-over type assembly machining platform for aluminum alloy doors and windows

Abstract

The utility model relates to a turn-over type assembly processing platform for aluminum alloy doors and windows, which comprises a device bottom plate, a first fixing plate and a second fixing plate are respectively fixed on two sides of the top of the device bottom plate, a rotatable assembly plate body is arranged between the first fixing plate and the second fixing plate, and a plurality of hole bodies are arranged on the surface of the assembly plate body. A plurality of hole bodies are arranged on the assembling plate body, the hole bodies are communicated with one another, concave plate bodies are fixed on two sides of the upper end and the lower end of the assembling plate body, and a positioning assembly is arranged at one end of each concave plate body, so that two groups of aluminum alloy doors and windows can be clamped at the same time, and synchronous operation of multiple persons is supported; meanwhile, the hole body structure on the surface of the assembly plate body provides an operation channel for workers or mechanical arms, double-face assembly of multiple sets of doors and windows is achieved, frequent disassembly and assembly are effectively avoided, and the assembly efficiency is greatly improved.

Description

Technical Field

[0001] This utility model relates to the field of aluminum alloy door and window processing, specifically a flip-type assembly and processing platform for aluminum alloy doors and windows. Background Technology

[0002] Aluminum alloy doors and windows refer to doors and windows made of aluminum alloy extruded profiles as frames, mullions, and sashes. During the production of aluminum alloy doors and windows, the produced aluminum alloy frame materials need to be assembled. During the assembly process, the edges and corners of the frame materials need to be treated so that they can be snapped together and fixed, thereby forming an overall door and window structure. Therefore, an assembly platform is needed to limit the assembly of the frame materials.

[0003] According to publicly available patent 202411634438.5, a flip-type assembly and processing platform for aluminum alloy doors and windows includes: a support cabinet, a base plate for placing window frames, and a top plate for placing window sashes; it also includes: a pushing gear, which is installed on the top surface of the base plate, and a pushing mechanism is connected to the outside of the pushing gear; a mounting frame, which is slidably connected to the side of the support cabinet, and a support frame is fixedly installed on the top side of the mounting frame, and a connecting frame is slidably arranged on the inner side of the support frame; the top plate is rotatably connected to the inner side of the connecting frame, and a first sliding screw and a second sliding screw are symmetrically connected to the bottom of the top plate. This flip-type assembly and processing platform for aluminum alloy doors and windows can be flipped for quick positioning and clamping, and can be moved and adjusted for quick alignment, which helps to improve assembly and processing efficiency.

[0004] However, in practice, traditional aluminum alloy door and window processing only allows for a single clamping and assembly operation on a single set of aluminum alloy doors and windows. After one set is assembled, workers must manually release the assembled doors and windows from their fixings and remove them, then re-clamp the new set to be assembled to continue the assembly process. This frequent disassembly and reassembly of doors and windows requires workers to repeatedly perform fixing and disassembly actions, increasing labor intensity, extending the overall assembly cycle, and impacting the efficiency of aluminum alloy door and window assembly. Therefore, a new technical solution is needed to address this issue. Utility Model Content

[0005] The purpose of this utility model is to overcome the shortcomings of the existing technology, adapt to practical needs, and provide a flip-type assembly and processing platform for aluminum alloy doors and windows. This solves the problem that in the current traditional aluminum alloy door and window processing, only one set of aluminum alloy doors and windows can be clamped and assembled at a time. After a set of aluminum alloy doors and windows is assembled, the workers need to manually release the fixed state of the assembled doors and windows and remove them, and then re-clamp a new set of aluminum alloy doors and windows to be assembled to continue the subsequent assembly process. This frequent door and window disassembly and assembly operation causes the workers to repeatedly perform fixing and disassembly actions, which not only increases the labor intensity but also prolongs the overall assembly cycle and affects the efficiency of aluminum alloy door and window assembly.

[0006] To achieve the purpose of this utility model, the technical solution adopted by this utility model is as follows: a flip-type assembly and processing platform for aluminum alloy doors and windows is designed, including a device base plate. A first fixing plate and a second fixing plate are fixed on the top two sides of the device base plate, and a rotatable assembly plate is provided between the first fixing plate and the second fixing plate. The surface of the assembly plate is provided with multiple holes, which are interconnected. Concave plates are fixed on both the upper and lower ends of the assembly plate, and a positioning component is provided at one end of the concave plate.

[0007] Preferably, the positioning component includes a telescopic cylinder, which is mounted on one end of the concave plate. A piston rod is connected to one end of the telescopic cylinder, and the end of the piston rod away from the telescopic cylinder passes through the concave plate.

[0008] Preferably, a circular hole is provided on one end surface of the piston rod through the concave plate, and a dual-axis motor is installed inside the circular hole. The output shafts at both ends of the dual-axis motor are connected to connecting rods, and a rotating cylinder is fixed to the other end of the connecting rod.

[0009] Preferably, a first rotating rod is fixed to one end of the assembly plate, and the end of the first rotating rod away from the assembly plate passes through a second fixed plate and is connected to a drive motor, which is mounted on the surface of the second fixed plate.

[0010] Preferably, a second rotating rod is fixed to the other end of the assembly plate, and a bearing is rotatably connected to the end of the second rotating rod away from the assembly plate. The bearing is installed on the inner side of the first fixed plate.

[0011] Preferably, the top of the device base plate has a square groove, the opening of the square groove is fixed with a mesh, and ultrasonic atomizing plates are installed at both ends of the inner wall of the square groove.

[0012] Preferably, the bottom of the device base plate is connected to a connecting pipe, one end of the connecting pipe is connected to a square groove, and the other end of the connecting pipe is fitted with a pipe cap.

[0013] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0014] 1. This utility model combines an assembly plate, a concave plate, and a positioning component. Because concave plates and positioning components are provided at both ends of the assembly plate, a set of aluminum alloy doors and windows can pass through the concave plates at both ends of the assembly plate. The positioning component positions and clamps the aluminum alloy doors and windows. When the assembly plate is rotated vertically, the two sets of aluminum alloy doors and windows are located on both sides, allowing workers to assemble multiple sets of aluminum alloy doors and windows on both sides separately. Furthermore, because multiple holes are provided on the surface of the assembly plate, workers or robotic arms can enter these holes to assemble the other side of the aluminum alloy doors and windows, achieving double-sided assembly of multiple sets of aluminum alloy doors and windows. This improved assembly efficiency by eliminating the need for frequent disassembly and reassembly of individual aluminum alloy doors and windows. It addresses the current limitations of traditional aluminum alloy door and window processing, where assembly involves only one set of doors and windows being clamped and assembled at a time. After assembly, workers must manually release the clamps and remove the assembled doors and windows before reassembling a new set to continue the process. This frequent disassembly and reassembly of doors and windows increases labor intensity and prolongs the overall assembly cycle, impacting the efficiency of aluminum alloy door and window assembly.

[0015] 2. This utility model combines a dual-axis motor, a connecting rod, and a rotating cylinder. During the positioning and clamping process of the telescopic cylinder, the rotating cylinder will push against the surface of the aluminum alloy door and window. When a group of aluminum alloy doors and windows are assembled and connected, the dual-axis motor can drive multiple rotating cylinders to rotate simultaneously, which can actively and finely adjust the position of the aluminum alloy doors and windows, making it convenient for the connection and assembly of multiple aluminum alloy doors and windows in a group, and eliminating the need for workers to manually move the aluminum alloy doors and windows.

[0016] 3. By combining a square groove and an ultrasonic atomizing plate, this utility model can atomize the water in the square groove during the assembly process, thereby dispersing the atomized water around the device. This can reduce dust and debris particles generated during the assembly of aluminum alloy doors and windows, thus increasing the functionality of the device. Attached Figure Description

[0017] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0018] Figure 2 This is a schematic diagram of the positioning component structure of this utility model;

[0019] Figure 3 This is a schematic diagram of the internal structure of the square groove of this utility model.

[0020] In the diagram: 1. Device base plate; 101. First fixing plate; 102. Second fixing plate; 2. Drive motor; 201. First rotating rod; 202. Assembly plate; 203. Second rotating rod; 204. Bearing; 205. Concave plate; 206. Telescopic cylinder; 207. Piston rod; 208. Circular hole; 209. Dual-axis motor; 210. Connecting rod; 211. Rotating cylinder; 212. Hole; 3. Square groove; 301. Connecting pipe; 302. Partition net; 303. Ultrasonic atomizing plate. Detailed Implementation

[0021] The present invention will be further described below with reference to the accompanying drawings and embodiments:

[0022] Example 1: A flip-type assembly and processing platform for aluminum alloy doors and windows, see [link / reference] Figures 1 to 3The device includes a base plate 1, with a first fixing plate 101 and a second fixing plate 102 fixed on the top two sides of the base plate 1, respectively. A rotatable assembly plate 202 is provided between the first fixing plate 101 and the second fixing plate 102. The surface of the assembly plate 202 has multiple holes 212 that are interconnected. Concave plates 205 are fixed on both the upper and lower ends of the assembly plate 202. A positioning component is provided at one end of each concave plate 205. First, multiple sets of aluminum alloy doors and windows are inserted into the openings of the concave plates 205 at corresponding positions on both ends of the assembly plate 202, so that the aluminum alloy doors and windows are initially placed inside the concave plates 205. Then, the telescopic cylinders 20 installed at one end of the multiple concave plates 205 are activated. 6. The telescopic cylinder 206 drives the piston rod 207 to telescopically extend and retract. The piston rod 207 then drives multiple rotating cylinders 211 connected to it to move until these rotating cylinders 211 tightly press against the surface of the aluminum alloy door and window. Through the force generated by multi-point contact, the aluminum alloy door and window is positioned and securely clamped, preventing displacement during subsequent operations. After the aluminum alloy door and window is clamped and fixed, if it is necessary to operate or switch the aluminum alloy door and window in different positions, the drive motor 2 can be started. The drive motor 2 outputs power to drive the first rotating rod 201 to rotate. The first rotating rod 201 is connected to the assembly plate 202, thereby transmitting the rotational motion to the assembly plate 202, causing it to rotate. Through this rotation method... The aluminum alloy doors and windows, originally located at the bottom of the assembly plate 202, can be moved to the top position, facilitating the assembly of aluminum alloy doors and windows in different locations. This allows for the assembly of multiple sets of aluminum alloy doors and windows on the same machine. When further assembly of the other side of a set of aluminum alloy doors and windows is required, the drive motor 2 can be operated to rotate the assembly plate 202 to a vertical position. The set of aluminum alloy doors and windows originally located at both ends of the assembly plate 202 are now located on the sides. Because the surface of the assembly plate 202 has multiple interconnected holes 212 evenly distributed, these holes 212 not only reduce the overall weight of the assembly plate 202 but also provide access channels for workers or robotic arms, allowing workers or robotic arms to... By passing through hole 212, assembly work is carried out on the other side of the aluminum alloy doors and windows, thus realizing the efficient double-sided assembly of multiple sets of aluminum alloy doors and windows. This solves the technical problem of the current traditional aluminum alloy door and window processing, where only one set of aluminum alloy doors and windows can be clamped and assembled at a time. After one set of aluminum alloy doors and windows is assembled, the workers need to manually release the fixed state of the assembled doors and windows and remove them, and then re-clamp the new set of aluminum alloy doors and windows to be assembled to continue the subsequent assembly process. The frequent door and window disassembly and assembly operations in this process require the workers to repeatedly perform fixing and disassembly actions, which not only increases the labor intensity but also prolongs the overall assembly cycle and affects the efficiency of aluminum alloy door and window assembly.

[0023] For details, see Figure 1 and Figure 2 The positioning component includes a telescopic cylinder 206, which is installed at one end of a concave plate 205. A piston rod 207 is connected to one end of the telescopic cylinder 206, and the end of the piston rod 207 away from the telescopic cylinder 206 passes through the concave plate 205.

[0024] Further, see Figure 2 A circular hole 208 is provided on one end of the piston rod 207, which passes through the concave plate 205. A dual-axis motor 209 is installed inside the circular hole 208. The output shafts at both ends of the dual-axis motor 209 are connected to connecting rods 210. A rotating cylinder 211 is fixed to the other end of the connecting rod 210. When the telescopic cylinder 206 is activated to perform a positioning and clamping operation on the aluminum alloy door and window, the telescopic cylinder 206 drives the piston rod 207 to extend outward or retract inward, which will drive the rotating cylinder 211 mounted on the piston rod 207 to move synchronously until the rotating cylinder 211 tightly abuts against the surface of the aluminum alloy door and window. Through the friction between the rotating cylinder 211 and the surface of the door and window and the pressure applied by the telescopic cylinder 206, a stable clamping of the aluminum alloy door and window is achieved, ensuring that the door and window remain stable during assembly. When a set of aluminum alloy doors and windows needs to be aligned... During assembly, if a deviation in the relative position between the doors and windows is found, making direct docking impossible, the dual-axis motor 209 inside the piston rod 207 can be activated. The dual-axis motor 209 has connecting rods 210 at both ends. When the dual-axis motor 209 is activated, it will drive the connecting rods 210 at both ends to rotate synchronously. The rotation of the connecting rods 210 will be further transmitted to the rotating cylinder 211, causing the rotating cylinder 211 to also rotate. Since the rotating cylinder 211 is in direct contact with the surface of the aluminum alloy doors and windows, when the rotating cylinder 211 rotates, the friction between it and the surface of the doors and windows will be converted into the power to move the doors and windows. By controlling the rotation direction and speed of the dual-axis motor 209, the rotation direction and speed of the rotating cylinder 211 can be controlled, thereby achieving active fine-tuning of the position of the aluminum alloy doors and windows in the positioning clamp.

[0025] It is worth noting that, see Figure 2 One end of the assembly plate 202 is fixed with a first rotating rod 201. The end of the first rotating rod 201 away from the assembly plate 202 passes through the second fixed plate 102 and is connected to a drive motor 2. The drive motor 2 is mounted on the surface of the second fixed plate 102.

[0026] It is worth noting that, see Figure 1 The other end of the assembly plate 202 is fixed with a second rotating rod 203. The end of the second rotating rod 203 away from the assembly plate 202 is rotatably connected to a bearing 204, which is installed on the inner side of the first fixed plate 101.

[0027] It is worth mentioning that, see Figure 1 and Figure 3A square groove 3 is formed on the top of the base plate 1 of the device. A mesh 302 is fixed at the opening of the square groove 3. Ultrasonic atomizing plates 303 are installed at both ends of the inner wall of the square groove 3. When dust suppression is required, the ultrasonic atomizing plates 303 are activated. Based on the high-frequency vibration characteristics of ultrasound, the ultrasonic atomizing plates 303 vibrate at a specific frequency, which can directly act on the water in the square groove 3. It generates strong mechanical energy on the liquid surface, which breaks the binding force between water molecules and rapidly refines the water into tiny particles, forming fine atomized water. This atomized water is pushed out of the square groove 3 into the space around the device by the airflow generated by the ultrasonic atomizing plates 303. Atomized water has a large specific surface area, enabling it to fully contact and adsorb dust and debris particles in the air. After contact with atomized water, the surface properties of dust and debris particles change, their weight increases, and they are more likely to settle to the ground under gravity or be collected and treated by subsequent cleaning equipment. Through this ultrasonic atomization dust suppression method, the device effectively suppresses dust and debris particles during the assembly and processing of aluminum alloy doors and windows. This not only improves the working environment and reduces the risk of workers inhaling dust, but also reduces the impact of dust on equipment precision and assembly quality, increases the overall functionality of the device, and makes the assembly and processing process more environmentally friendly and efficient.

[0028] It is worth emphasizing that, see Figure 1 The bottom of the device base plate 1 is connected to a connecting pipe 301. One end of the connecting pipe 301 is connected to a square groove 3, and the other end of the connecting pipe 301 is fitted with a pipe cap.

[0029] When using a flip-type assembly and processing platform for aluminum alloy doors and windows, firstly, multiple sets of aluminum alloy doors and windows are inserted into the openings of the concave plates 205 at corresponding positions on both ends of the assembly plate 202, so that the aluminum alloy doors and windows are initially placed inside the concave plates 205. Then, the telescopic cylinders 206 installed at one end of the multiple concave plates 205 are activated. The telescopic cylinders 206 drive the piston rods 207 to telescopically move, and the piston rods 207 in turn drive the multiple rotating cylinders 211 connected to them to move until these rotating cylinders 211 tightly abut against the surface of the aluminum alloy doors and windows. Through the force generated by multi-point contact, the aluminum alloy doors and windows are positioned and securely clamped, preventing displacement during subsequent operations. After the aluminum alloy doors and windows are clamped and fixed, if it is necessary to adjust the aluminum alloy doors and windows at different positions... To operate or switch between aluminum alloy doors and windows, drive motor 2 can be activated. Drive motor 2 outputs power to rotate the first rotating rod 201. The first rotating rod 201 is connected to the assembly plate 202, thereby transmitting the rotational motion to the assembly plate 202, causing it to rotate. Through this rotation, the aluminum alloy doors and windows originally located at the bottom of the assembly plate 202 can be moved to the top position, facilitating the assembly of aluminum alloy doors and windows in different positions. This enables the assembly of multiple sets of aluminum alloy doors and windows on the same machine. When it is necessary to further assemble the other side of a set of aluminum alloy doors and windows, drive motor 2 can be operated again to rotate the assembly plate 202 to a vertical position. The set of aluminum alloy doors and windows originally located at both ends of the assembly plate 202 will then be located on both sides. Because the surface of the assembly plate 202 has multiple interconnected holes 212 evenly distributed, these holes 212 not only reduce the overall weight of the assembly plate 202, but also provide access channels for workers or robotic arms. Workers or robotic arms can pass through the holes 212 to perform assembly operations on the other side of the aluminum alloy doors and windows, thus realizing efficient double-sided assembly of multiple sets of aluminum alloy doors and windows. When the telescopic cylinder 206 is activated to perform positioning and clamping operations on the aluminum alloy doors and windows, the telescopic cylinder 206 drives the piston rod 207 to extend outward or retract inward, which will drive the rotating cylinder 211 mounted on the piston rod 207 to move synchronously until the rotating cylinder 211 tightly abuts against the surface of the aluminum alloy doors and windows. Through the friction between the rotating cylinder 211 and the surface of the doors and windows and the telescopic cylinder 206, the aluminum alloy doors and windows are assembled. The applied pressure securely clamps the aluminum alloy doors and windows, ensuring their stability during assembly. When assembling a set of aluminum alloy doors and windows, if a misalignment is found between their relative positions, preventing direct assembly, the dual-axis motor 209 inside the piston rod 207 can be activated. The dual-axis motor 209 has connecting rods 210 at both ends. When the motor starts, it drives the connecting rods 210 to rotate synchronously. The rotation of the connecting rods 210 is further transmitted to the rotating cylinder 211, causing it to rotate as well. Since the rotating cylinder 211 is in direct contact with the surface of the aluminum alloy doors and windows, the friction between it and the surface is converted into the power to move the doors and windows.By controlling the rotation direction and speed of the dual-axis motor 209, the rotation direction and speed of the rotating cylinder 211 can be controlled, thereby achieving active fine-tuning of the position of the aluminum alloy door and window in the positioning clamp. When dust suppression is required, the ultrasonic atomizing plate 303 is activated. Based on the high-frequency vibration characteristics of ultrasound, the ultrasonic atomizing plate 303 vibrates at a specific frequency, which can directly act on the water in the square tank 3, generating strong mechanical energy on the liquid surface, breaking the binding force between water molecules, and thus rapidly refining the water into tiny particles, forming fine atomized water. This atomized water is pushed out of the square tank 3 by the airflow generated by the ultrasonic atomizing plate 303 to the device. In the surrounding space, the atomized water has a large specific surface area, allowing it to fully contact and adsorb dust and debris particles in the air. After contact with the atomized water, the surface properties of the dust and debris particles change, increasing their weight and making them more likely to settle to the ground under gravity or be collected and processed by subsequent cleaning equipment. Through this ultrasonic atomization dust suppression method, the device effectively reduces dust and debris particles during the assembly and processing of aluminum alloy doors and windows. This not only improves the working environment and reduces the risk of dust inhalation for workers, but also reduces the impact of dust on equipment precision and assembly quality, increasing the overall functionality of the device and making the assembly and processing process more environmentally friendly and efficient.

[0030] In addition, all components designed in this utility model are general standard parts or components known to those skilled in the art. Their structure and principle can be learned by those skilled in the art through technical manuals or conventional experimental methods. Those skilled in the art can fully implement them, so there is no need to elaborate. The content protected by this utility model does not involve improvements to the internal structure and method.

[0031] The embodiments disclosed herein are preferred embodiments, but are not limited thereto. Those skilled in the art can readily grasp the spirit of this utility model based on the above embodiments and make different extensions and variations. However, as long as they do not depart from the spirit of this utility model, they are all within the protection scope of this utility model.

Claims

1. A flip-type assembly and processing platform for aluminum alloy doors and windows, comprising a device base plate (1), characterized in that, The device base plate (1) has a first fixing plate (101) and a second fixing plate (102) fixed on its top two sides respectively. A rotatable assembly plate (202) is provided between the first fixing plate (101) and the second fixing plate (102). The surface of the assembly plate (202) is provided with a plurality of holes (212), which are interconnected. Both the upper and lower ends of the assembly plate (202) are fixed with concave plates (205), and a positioning component is provided at one end of the concave plates (205).

2. The flip-type assembly and processing platform for aluminum alloy doors and windows as described in claim 1, characterized in that, The positioning component includes a telescopic cylinder (206), which is mounted on one end of a concave plate (205). A piston rod (207) is connected to one end of the telescopic cylinder (206), and the end of the piston rod (207) away from the telescopic cylinder (206) passes through the concave plate (205).

3. The flip-type assembly and processing platform for aluminum alloy doors and windows as described in claim 2, characterized in that, The piston rod (207) has a circular hole (208) on one end surface that passes through the concave plate (205). A dual-axis motor (209) is installed inside the circular hole (208). The output shafts at both ends of the dual-axis motor (209) are connected to connecting rods (210). A rotating cylinder (211) is fixed to the other end of the connecting rod (210).

4. The flip-type assembly and processing platform for aluminum alloy doors and windows as described in claim 1, characterized in that, One end of the assembly plate (202) is fixed with a first rotating rod (201). The end of the first rotating rod (201) away from the assembly plate (202) passes through the second fixing plate (102) and is connected to a drive motor (2). The drive motor (2) is mounted on the surface of the second fixing plate (102).

5. The flip-type assembly and processing platform for aluminum alloy doors and windows as described in claim 1, characterized in that, The other end of the assembly plate (202) is fixed with a second rotating rod (203), and the end of the second rotating rod (203) away from the assembly plate (202) is rotatably connected with a bearing (204), which is installed on the inner side of the first fixed plate (101).

6. The flip-type assembly and processing platform for aluminum alloy doors and windows as described in claim 1, characterized in that, The device base plate (1) has a square groove (3) on the top. A mesh (302) is fixed at the opening of the square groove (3). Ultrasonic atomizing plates (303) are installed at both ends of the inner wall of the square groove (3).

7. The flip-type assembly and processing platform for aluminum alloy doors and windows as described in claim 1, characterized in that, The bottom of the device base plate (1) is connected to a connecting pipe (301), one end of the connecting pipe (301) is connected to a square groove (3), and the other end of the connecting pipe (301) is fitted with a pipe cap.

Images