Special shape processing device for carbon material processing
By combining the design of the restraint components and the electric telescopic rod, the problem of rolling damage to the carbon molding material during the conveying process is solved, achieving stable conveying and limiting of the finished product.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- SICHUAN LONGSHENG XINHONG MACHINERY EQUIPMENT CO LTD
- Filing Date
- 2025-06-05
- Publication Date
- 2026-05-15
AI Technical Summary
During the processing of carbon materials, the carbon cutters lack restraint and are prone to rolling on the conveying equipment, leading to damage.
The design incorporates a combination of restraint components, connecting plates, an electric telescopic rod, and a cutting blade. The control cabinet controls the retraction of the electric telescopic rod and the adjustment of the positioning nut to limit the finished product after cutting and prevent it from rolling around.
This effectively prevents the carbon fibers from rolling and being damaged during transport, ensuring the integrity of the finished product and the stability of the transport process.
Smart Images

Figure CN224240002U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of carbon material processing technology, specifically to a special shape processing device for carbon material processing. Background Technology
[0002] Carbon materials are a collection of materials with carbon as the main element, including various allotropes and composite materials.
[0003] In the processing of carbon materials with special shapes, special shape processing equipment is required, including the production of carbon moldings. In existing carbon molding production, the carbon moldings, after being cut and falling, lack restraint and easily roll on subsequent conveying equipment, causing them to fall and become damaged. Therefore, to solve this problem, we propose a special shape processing device for carbon materials. Utility Model Content
[0004] The purpose of this invention is to address the shortcomings of existing technologies by proposing a special shape processing device for carbon material processing.
[0005] To achieve the above objectives, the present invention adopts the following technical solution:
[0006] A special shape processing device for carbon materials includes a support frame. A control cabinet and a drive motor are respectively installed on one side of the bottom of the inner wall of the support frame. Several bearing columns are connected to both ends of the inner wall of the support frame. A cylinder is connected to the bearing columns. A discharge head is connected to one side of the cylinder through a flange. A hopper is connected to one side of the top of the support frame. A discharge pipe is connected to the bottom of the hopper. The bottom of the discharge pipe is connected to the cylinder. A conveying component is connected to the output end of the drive motor, the interior of the cylinder, and the interior of the discharge pipe. A belt conveyor is connected to one side of the support frame. A restraining component is installed at both ends of the top of the belt conveyor. The restraining component includes a support plate. A connecting plate is connected to the top of the opposite ends of the two support plates. An electric telescopic rod is installed on the top of the connecting plate. The telescopic end of the electric telescopic rod passes through the connecting plate and is connected to a connecting plate by bolts. A cutting blade is installed on the inner wall of the connecting plate.
[0007] Preferably, the bottom of the support plate is provided with a movable groove, and an electric telescopic rod II is connected to the bottom of one side of the support plate. The telescopic end of the electric telescopic rod II passes through the interior of the movable groove and is connected to a support sleeve. The top and bottom of the support sleeve are in sliding contact with the top and bottom of the inner wall of the movable groove.
[0008] Preferably, an adjusting screw is provided through the inside of the support sleeve, and a positioning nut is threaded on both ends of the adjusting screw located at the moving groove. A connecting sleeve is provided on the close ends of the two adjusting screws.
[0009] Preferably, one end of each of the two connecting sleeves is connected to a shaped restraint cover, the top of the shaped restraint cover is connected to a limit baffle, and a photoelectric sensor is installed through the limit baffle.
[0010] Preferably, the conveying component includes a drive gear, a screw pusher, and a rotating shaft. The inner wall of the drive gear is fixedly sleeved on the output end of the drive motor. The screw pusher is located inside the cylinder. One side of the screw pusher passes through the cylinder and is fixedly sleeved with a transmission gear set. The rotating shaft is located inside the feed pipe. One side of the rotating shaft passes through the feed pipe and is fixedly sleeved with a driven gear.
[0011] Preferably, a separator wheel is fixedly sleeved on the outside of the rotating shaft and on the inner wall of the feeding tube, and the outside of the rotating shaft and the feeding tube are movably connected by a bearing.
[0012] Preferably, a first transmission toothed belt is jointly fitted around the exterior of the driving gear and the transmission gear set, and a second transmission toothed belt is jointly fitted around the exterior of the transmission gear set and the driven gear.
[0013] Compared with the prior art, the beneficial effects of this utility model are as follows:
[0014] This invention utilizes a combination of a restraining component, a connecting plate, an electric telescopic rod, and a cutting blade. When the length of the finished product needs to be extended, the control cabinet retracts the electric telescopic rod, causing the support sleeve to move to the right. This, in turn, moves the irregularly shaped restraining cover, the limiting baffle, and the photoelectric sensor to the right, achieving the desired extension. To increase the distance between the two irregularly shaped restraining covers, the two inner positioning nuts are reversed, causing the two adjusting screws to move away from each other, thus moving the two irregularly shaped restraining covers away from each other. Then, the two outer positioning nuts are rotated clockwise to ensure tight contact with the support sleeve, completing the positioning process again. The combination of the limiting baffle and the irregularly shaped restraining cover effectively limits the length of the cut finished product, preventing it from rolling off the conveyor belt. Attached Figure Description
[0015] Figure 1 This is a schematic diagram of the structure of this utility model;
[0016] Figure 2 This utility model Figure 1 Top view;
[0017] Figure 3 This is a schematic diagram of the restraint component structure of this utility model;
[0018] Figure 4 This utility model Figure 3 Top view;
[0019] Figure 5 This is a schematic diagram of the conveying component structure of this utility model;
[0020] Figure 6 This utility model Figure 5 The left view;
[0021] Figure 7 This is a schematic diagram showing the connection between the connecting disc and the cutting blade of this utility model.
[0022] In the diagram: 1. Support frame; 2. Control cabinet; 3. Bearing column; 4. Cylinder; 5. Belt conveyor; 6. Restraint component; 61. Support plate; 62. Moving trough; 63. Support sleeve; 64. Electric telescopic rod II; 65. Adjusting screw; 66. Connecting sleeve; 67. Irregular restraint cover; 68. Limiting baffle; 69. Photoelectric sensor; 610. Positioning nut; 7. Connecting plate; 8. Electric telescopic rod I; 9. Feed pipe; 10. Hopper; 11. Drive motor; 12. Discharge head; 13. Conveying component; 131. Drive gear; 132. Transmission gear set; 133. Transmission toothed belt I; 134. Screw pusher; 135. Transmission toothed belt II; 136. Driven gear; 137. Rotating shaft; 138. Separator wheel; 14. Connecting disc; 15. Cutting blade. Detailed Implementation
[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.
[0024] Please see Figures 1-7 A special shape processing device for carbon material processing includes a support frame 1. A control cabinet 2 and a drive motor 11 are respectively installed on one side of the bottom of the inner wall of the support frame 1. Several bearing columns 3 are connected to both ends of the inner wall of the support frame 1. A cylinder 4 is connected to the several bearing columns 3. A discharge head 12 is connected to one side of the cylinder 4 through a flange. A hopper 10 is connected to one side of the top of the support frame 1. A discharge pipe 9 is connected to the bottom of the hopper 10. The bottom of the discharge pipe 9 is connected to the cylinder 4. A conveying component 13 is connected to the output end of the drive motor 11, the interior of the cylinder 4, and the interior of the discharge pipe 9. A belt conveyor 5 is connected to one side of the support frame 1. A restraining component 6 is installed at both ends of the top of the belt conveyor 5. The restraining component 6 includes a support plate 61. A connecting plate 7 is connected to the top of the opposite ends of the two support plates 61. An electric telescopic rod 8 is installed on the top of the connecting plate 7. The telescopic end of the electric telescopic rod 8 passes through the connecting plate 7 and is connected to a connecting plate 14 by bolts. A cutting blade 15 is installed on the inner wall of the connecting plate 14.
[0025] As a technical optimization of this utility model, a movable groove 62 is provided at the bottom of the support plate 61. An electric telescopic rod 64 is connected to the bottom of one side of the support plate 61. The telescopic end of the electric telescopic rod 64 extends into the interior of the movable groove 62 and is connected to a support sleeve 63. The top and bottom of the support sleeve 63 are in sliding contact with the top and bottom of the inner wall of the movable groove 62. The support sleeve 63 can be stored in the movable groove 62; the electric telescopic rod 64 can move the support sleeve 63 left and right when it extends and retracts.
[0026] As a technical optimization of this utility model, an adjusting screw 65 is provided through the inside of the support sleeve 63. Positioning nuts 610 are threaded on both ends of the adjusting screw 65 located in the moving groove 62. A connecting sleeve 66 is provided on the end of the two adjusting screws 65 that are close to each other. Through the two positioning nuts 610, when the two are rotated forward or backward, they are moved away from or closer to the support plate 61, which is beneficial to changing the position of the irregular binding cover 67.
[0027] As a technical optimization of this utility model, the opposite ends of the two connecting sleeves 66 are connected to a shaped restraint cover 67, the top of the shaped restraint cover 67 is connected to a limit baffle 68, and a photoelectric sensor 69 is installed through the limit baffle 68; after the two shaped restraint covers 67 are combined, they can form a whole, and the distance between the two limit baffles 68 is greater than the outer diameter of the discharge head 12; the bottom of the shaped restraint cover 67 is in contact with the conveyor belt on the belt conveyor 5.
[0028] As a technical optimization of this utility model, the conveying component 13 includes a drive gear 131, a screw pusher 134, and a rotating shaft 137. The inner wall of the drive gear 131 is fixedly sleeved on the output end of the drive motor 11. The screw pusher 134 is located inside the cylinder 4. One side of the screw pusher 134 passes through the cylinder 4 and is fixedly sleeved with a transmission gear set 132. The rotating shaft 137 is located inside the feed pipe 9. One side of the rotating shaft 137 passes through the feed pipe 9 and is fixedly sleeved with a driven gear 136. The shaft portion of the screw pusher 134 is movably connected to the cylinder 4 through a bearing. The transmission gear set 132 can simultaneously be sleeved with a first transmission toothed belt 133 and a second transmission toothed belt 135.
[0029] As a technical optimization of this utility model, a dividing wheel 138 is fixedly sleeved on the outside of the rotating shaft 137 and on the inner wall of the feeding pipe 9. The outside of the rotating shaft 137 and the feeding pipe 9 are movably connected by a bearing. The dividing wheel 138 is located in the middle of the inner wall of the feeding pipe 9, and the dividing blades at its top extend to the bottom of the inner wall of the hopper 10.
[0030] As a technical optimization of this utility model, the drive gear 131 and the transmission gear set 132 are jointly fitted with a transmission toothed belt 133, and the transmission gear set 132 and the driven gear 136 are jointly fitted with a transmission toothed belt 135.
[0031] In use, this invention utilizes the control cabinet 2 to activate the drive motor 11, belt conveyor 5, and photoelectric sensor 69. The drive motor 11 rotates the drive gear 131, which, in conjunction with the transmission belt 133 and the transmission gear set 132, drives the screw pusher 134 to rotate. Further, in conjunction with the transmission belt 135 and the driven gear 136, the rotating shaft 137 rotates, ultimately causing the separator wheel 138 to rotate. Carbon material production materials are added to the hopper 10, and after addition, the material falls into the feed pipe 9. Due to the presence of the separator wheel 138, the amount of material entering the cylinder 4 through the feed pipe 9 remains relatively constant each time, thus preventing material from collapsing and entering the cylinder 4, which could crush the screw pusher 134.
[0032] After the material enters the cylinder 4 through the feed pipe 9, it is pushed to the right by the screw pusher 134 and finally discharged as a finished product through the discharge head 12. The finished product moves continuously to the right. When the photoelectric sensor 69 detects the finished product, the electric telescopic rod 8 quickly extends and retracts, and the lifting cutter 15 cuts the finished product. The cut finished product falls onto the conveyor belt of the belt conveyor 5 and is conveyed to the right.
[0033] If the length of the finished product needs to be extended, the electric telescopic rod 64 is retracted using the control cabinet 2, causing the support sleeve 63 to move to the right. This, in turn, moves the irregular-shaped restraint cover 67, the limiting baffle 68, and the photoelectric sensor 69 to the right, achieving the desired extension. To increase the distance between the two irregular-shaped restraint covers 67, the two inner positioning nuts 610 are reversed, moving them away from the support plate 61. The two adjusting screws 65 move away from each other, causing the two irregular-shaped restraint covers 67 to move away from each other, bringing the inner positioning nuts 610 into contact with the support sleeve 63. Then, the two outer positioning nuts 610 are rotated clockwise, moving them towards the support plate 61 and into close contact with the support sleeve 63, completing the positioning process again. To replace the irregular-shaped restraint cover 67, it is simply removed from the end of the adjusting screw 65 and replaced with a new one. The cooperation of the limiting baffle 68 and the irregular-shaped restraint cover 67 effectively limits the movement of the cut finished product, preventing it from rolling away from the belt conveyor 5.
[0034] The above are merely preferred embodiments of this utility model, but the scope of protection of this utility model is not limited thereto. Any equivalent substitutions or modifications made by those skilled in the art within the scope of the technology disclosed in this utility model, based on the technical solution and inventive concept of this utility model, should be included within the scope of protection of this utility model.
Claims
1. A special shape processing device for carbon material processing, comprising a support frame (1), characterized in that: A control cabinet (2) and a drive motor (11) are respectively installed on one side of the bottom of the inner wall of the support frame (1). Several bearing columns (3) are connected to both ends of the inner wall of the support frame (1). A cylinder (4) is connected to the several bearing columns (3). A discharge head (12) is connected to one side of the cylinder (4) through a flange. A hopper (10) is connected to one side of the top of the support frame (1). A discharge pipe (9) is connected to the bottom of the hopper (10). The bottom of the discharge pipe (9) is connected to the cylinder (4). The output end of the drive motor (11), the inside of the cylinder (4) and the discharge pipe are connected. (9) is connected to a conveying component (13) inside. A belt conveyor (5) is connected to one side of the support frame (1). Both ends of the belt conveyor (5) are equipped with restraining components (6). The restraining components (6) include support plates (61). The tops of the two support plates (61) are connected to a connecting plate (7). An electric telescopic rod (8) is installed on the top of the connecting plate (7). The telescopic end of the electric telescopic rod (8) passes through the connecting plate (7) and is connected to a connecting plate (14) by bolts. A cutting blade (15) is installed on the inner wall of the connecting plate (14).
2. The special shape processing device for carbon material processing according to claim 1, characterized in that: The bottom of the support plate (61) is provided with a movable groove (62). An electric telescopic rod (64) is connected to the bottom of one side of the support plate (61). The telescopic end of the electric telescopic rod (64) extends into the interior of the movable groove (62) and is connected to a support sleeve (63). The top and bottom of the support sleeve (63) are in sliding contact with the top and bottom of the inner wall of the movable groove (62).
3. The special shape processing device for carbon material processing according to claim 2, characterized in that: An adjusting screw (65) is provided through the inside of the support sleeve (63). A positioning nut (610) is threaded on both ends of the adjusting screw (65) located in the moving groove (62). A connecting sleeve (66) is provided on the end of the two adjusting screws (65) that are close to each other.
4. The special shape processing device for carbon material processing according to claim 3, characterized in that: Two connecting sleeves (66) are connected to a shaped restraint cover (67) at opposite ends. A limit baffle (68) is connected to the top of the shaped restraint cover (67). A photoelectric sensor (69) is installed through the limit baffle (68).
5. A special shape processing device for carbon material processing according to claim 1, characterized in that: The conveying component (13) includes a drive gear (131), a screw pusher (134), and a rotating shaft (137). The inner wall of the drive gear (131) is fixedly sleeved on the output end of the drive motor (11). The screw pusher (134) is located inside the cylinder (4). One side of the screw pusher (134) passes through the cylinder (4) and is fixedly sleeved with a transmission gear set (132). The rotating shaft (137) is located inside the feed pipe (9). One side of the rotating shaft (137) passes through the feed pipe (9) and is fixedly sleeved with a driven gear (136).
6. A special shape processing device for carbon material processing according to claim 5, characterized in that: A separator wheel (138) is fixedly sleeved on the outside of the rotating shaft (137) and on the inner wall of the feeding tube (9). The outside of the rotating shaft (137) and the feeding tube (9) are movably connected by a bearing.
7. A special shape processing device for carbon material processing according to claim 5, characterized in that: The drive gear (131) and the transmission gear set (132) are jointly fitted with a first transmission toothed belt (133), and the transmission gear set (132) and the driven gear (136) are jointly fitted with a second transmission toothed belt (135).