Plastic product blister device

By using the vacuum forming components and heating elements of the plastic product vacuum forming device, the problems of high mold costs and untimely heating of plastic sheets are solved, achieving low-cost and high-efficiency plastic product molding. This ensures uniform contact and flexibility of the plastic sheet on the inner wall of the mold, avoiding molding defects and deformation.

CN224240338UActive Publication Date: 2026-05-15SHENZHEN HUAHUIYI TECHNOLOGY CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
SHENZHEN HUAHUIYI TECHNOLOGY CO LTD
Filing Date
2025-06-12
Publication Date
2026-05-15

AI Technical Summary

Technical Problem

Existing thermoforming products require specialized molds, resulting in high costs for mold making and maintenance. Furthermore, the failure to heat the plastic sheet promptly after heating leads to unsatisfactory thermoforming results.

Method used

The design of a plastic product vacuum forming device involves setting up vacuum forming components and electric heating elements, and using a threaded ring to drive the extrusion cylinder to move, thereby achieving the positioning and secondary heating of the plastic sheet, ensuring uniform contact and softness of the plastic sheet on the inner wall of the mold.

Benefits of technology

It reduces mold costs, avoids molding problems caused by inaccurate positioning, reduces surface defects and deformation risks, and improves the smoothness of the vacuum forming process and the adaptability of plastic sheets.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a plastic product blister device, and relates to the technical field of plastic manufacturing. The plastic uptake device comprises a device base and a heating turning plate, the heating turning plate rotates outside the device base, a plastic uptake assembly is fixedly installed outside the heating turning plate, a plastic uptake model fixing groove is formed outside the device base, and a plastic reverse mold moves outside the plastic uptake model fixing groove. A plastic sheet can be placed between the device base and the heating turning plate, a first motor drives a threaded circular ring to rotate, the threaded circular ring rotates to drive an extrusion suction barrel to move, the plastic sheet can be adsorbed to the inner wall of a plastic reverse mold, and plastic suction of a plastic product is completed; air can enter from the air inlet groove while the plastic product is subjected to plastic uptake, and the air is heated by the electric heating element and is blown to the plastic sheet to perform secondary heating on the plastic sheet.
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Description

Technical Field

[0001] This utility model relates to the field of plastic manufacturing technology, specifically to a plastic product thermoforming device. Background Technology

[0002] Plastic product vacuum forming equipment is a type of equipment used to manufacture vacuum-formed products. The vacuum forming process involves heating a thin sheet of plastic to soften it, then using negative pressure to adhere it to a mold, and finally allowing it to cool and form the desired shape.

[0003] Existing vacuum forming products usually require specialized molds, and the cost of making and maintaining molds is relatively high. If the production volume is not large, the mold cost may not be amortized, increasing the overall production cost. In addition, during the vacuum forming process, the plastic sheet begins to soften after being heated. If there is no proper and continuous heating, the plastic sheet will begin to cool before it is adhered to the mold, resulting in an unsatisfactory vacuum forming effect. In response to the above problems, the inventors proposed a plastic product vacuum forming device to solve the above problems. Utility Model Content

[0004] To address the issue that existing thermoforming products typically require specialized molds, and the cost of manufacturing and maintaining these molds is relatively high, potentially leading to increased overall production costs if production volumes are small, this invention aims to provide a thermoforming device for plastic products. By incorporating a thermoforming assembly, a plastic sheet can be placed between the device base and a heating plate. A motor drives a threaded ring to rotate, which in turn moves an extrusion cylinder, allowing the plastic sheet to adhere to the inner wall of a plastic mold, thus completing the thermoforming process. Furthermore, the design incorporates heating elements and an air inlet groove, allowing air to enter during the thermoforming process and be blown onto the plastic sheet for secondary heating via the heating element.

[0005] To solve the above technical problems, the present invention adopts the following technical solution: a plastic product vacuum forming device, including a device base and a heating flip plate, the heating flip plate rotating outside the device base, and a vacuum forming component fixedly installed outside the heating flip plate, the vacuum forming component including a vacuum forming mold fixing groove, a plastic mold, a vacuum forming air hole and an extrusion suction cylinder;

[0006] The vacuum forming mold fixing groove is located outside the device base, the plastic mold is movable outside the vacuum forming mold fixing groove, the device base has a vacuum forming groove outside, and the extrusion cylinder slides on the inner wall of the vacuum forming groove.

[0007] Preferably, an electric heating element is fixedly installed on the outside of the heating flap, and an air inlet groove is provided on the outside of the heating flap.

[0008] Preferably, the device base is rotatably connected to a rotating shaft, the limiting rod is movable outside the rotating shaft, and the limiting rod is rotatably connected to a rotating rod.

[0009] Preferably, a fitting fixing block is fixedly installed on the outside of the heating flap, and a No. 1 threaded rod is fixedly installed on the outside of the rotating rod. The No. 1 threaded rod is threadedly connected to the rotating shaft, and the fitting fixing block can be fitted with the limiting rod.

[0010] Preferably, a first fixing block is fixedly installed on the outside of the device base, a first motor is fixedly installed on the outside of the first fixing block, a threaded ring is rotatably connected to the outside of the first motor, and a second threaded rod is fixedly installed on the outside of the extrusion suction cylinder, the second threaded rod being threadedly connected to the threaded ring.

[0011] Preferably, a sliding rod is fixedly installed on the outside of the extrusion suction cylinder, and a limiting tube is fixedly installed on the outside of the device base, with the limiting tube slidably connected to the sliding rod.

[0012] Preferably, the vacuum forming vent is formed on the inner wall of the vacuum forming mold fixing groove, and the plastic mold is in communication with the vacuum forming vent.

[0013] Preferably, the number of vacuum forming air holes and the number of extrusion suction cylinders are both multiple sets and arranged in an array.

[0014] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0015] In this utility model, by setting a vacuum forming component, a plastic sheet can be placed between the device base and the heating flip plate. A No. 1 motor drives a threaded ring to rotate, and the rotation of the threaded ring drives the extrusion suction cylinder to move, which can adsorb the plastic sheet onto the inner wall of the plastic mold, thus completing the vacuum forming of the plastic product. By placing the plastic sheet between the device base and the heating flip plate, it can be ensured that the plastic sheet remains in the correct position during the heating and adsorption process. This helps to avoid forming problems caused by inaccurate positioning, thereby ensuring the smooth progress of the vacuum forming process. The adsorption process ensures uniform contact of the plastic sheet, reducing the risk of surface defects or irregular forming.

[0016] In this invention, by designing an electric heating element and an air inlet groove, air can be introduced into the plastic product through the air inlet groove during the vacuum forming process. The air is then blown onto the plastic sheet by the electric heating element for secondary heating. This secondary heating ensures that the plastic sheet maintains sufficient softness and plasticity when it is adsorbed onto the inner wall of the mold. This helps the plastic sheet better adapt to the shape of the mold and avoids cracks or deformation during the vacuum forming process. Attached Figure Description

[0017] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0018] Figure 1 This is a schematic diagram of the overall structure of this utility model.

[0019] Figure 2 This is a schematic diagram of the structure of the electric heating element of this utility model.

[0020] Figure 3 This is a cross-sectional view of the base structure of the device of this utility model.

[0021] Figure 4 This utility model Figure 3 Enlarged schematic diagram of the structure at point A in the middle.

[0022] In the diagram: 1. Device base; 2. Heating flip plate; 3. Vacuum forming mold fixing groove; 4. Plastic mold; 5. Vacuum forming air hole; 6. Rotating shaft; 7. Limiting rod; 8. Rotating rod; 9. Threaded rod No. 1; 10. Fitting fixing block; 11. Heating element; 12. Air inlet groove; 13. Fixing block No. 1; 14. Motor No. 1; 15. Threaded ring; 16. Threaded rod No. 2; 17. Limiting tube; 18. Sliding rod No. 1; 19. Extrusion suction cylinder; 20. Vacuum forming groove. Detailed Implementation

[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0024] Example: Figure 1-4 As shown, the plastic product vacuum forming device includes a device base 1 and a heating flap 2. The heating flap 2 rotates outside the device base 1. A vacuum forming component is fixedly installed outside the heating flap 2. The vacuum forming component includes a vacuum forming mold fixing groove 3, a plastic mold 4, a vacuum forming air hole 5, and an extrusion suction cylinder 19.

[0025] The vacuum forming mold fixing groove 3 is located outside the device base 1. The plastic mold 4 is movable outside the vacuum forming mold fixing groove 3. The device base 1 has a vacuum forming groove 20 on its outside. The extrusion suction cylinder 19 slides on the inner wall of the vacuum forming groove 20.

[0026] The heating flap 2 is fixedly equipped with an electric heating element 11, and the heating flap 2 has an air inlet groove 12 on its exterior.

[0027] By adopting the above technical solution, the heating flap 2 has an air inlet groove 12 on its outside, which allows air to enter the plastic product through the air inlet groove 12 during the vacuum forming process, and the air is blown onto the plastic sheet by the heating element 11 for secondary heating.

[0028] The device base 1 is externally rotatably connected to a rotating shaft 6. A limiting rod 7 is movable outside the rotating shaft 6. A rotating rod 8 is externally rotatably connected to the limiting rod 7. A fitting fixing block 10 is fixedly installed externally on the heating flip plate 2. A threaded rod 9 is fixedly installed externally on the rotating rod 8. The threaded rod 9 is threadedly connected to the rotating shaft 6. The fitting fixing block 10 and the limiting rod 7 can be fitted together.

[0029] By adopting the above technical solution, the fitting and fixing block 10 and the limiting rod 7 can be fitted together, and the movement of the limiting rod 7 can drive the heating flip plate 2 to be fixed to the device base 1.

[0030] A first fixing block 13 is fixedly installed on the outside of the device base 1. A first motor 14 is fixedly installed on the outside of the first fixing block 13. A threaded ring 15 is rotatably connected to the outside of the first motor 14. A second threaded rod 16 is fixedly installed on the outside of the extrusion suction cylinder 19. The second threaded rod 16 is threadedly connected to the threaded ring 15.

[0031] By adopting the above technical solution, the No. 2 threaded rod 16 is threadedly connected to the threaded ring 15, and the extrusion suction cylinder 19 can be moved by rotating the threaded ring 15.

[0032] A sliding rod 18 is fixedly installed on the outside of the extrusion suction cylinder 19, and a limiting tube 17 is fixedly installed on the outside of the device base 1. The limiting tube 17 is slidably connected to the sliding rod 18.

[0033] By adopting the above technical solution, the first sliding rod 18 can be slidably connected to the limiting tube 17, and the limiting tube 17 can be used to limit the first sliding rod 18.

[0034] The vacuum forming vent 5 is opened on the inner wall of the vacuum forming mold fixing groove 3, and the plastic mold 4 is connected to the vacuum forming vent 5.

[0035] By adopting the above technical solution, the plastic mold 4 and the vacuum forming air hole 5 are connected, so that the plastic sheet can be adsorbed onto the inner wall of the plastic mold 4.

[0036] The number of vacuum forming air holes 5 and the number of extrusion suction cylinders 19 are both multiple and arranged in an array.

[0037] By adopting the above technical solution, and by using multiple sets of vacuum forming air holes 5 and extrusion suction cylinders 19 arranged in an array, the efficiency of vacuum forming of plastic products can be improved.

[0038] Working principle: When the plastic product blister forming device is needed, first place the plastic sheet between the device base 1 and the heating flip plate 2, fix the device base 1 and the heating flip plate 2 together, and make the limiting rod 7 fit into the fitting and fixing block 10. Further, rotate the rotating rod 8 to drive the limiting rod 7 to move towards the rotating shaft 6, and fix the device base 1 and the heating flip plate 2 by moving the rotating shaft 6.

[0039] Furthermore, the plastic sheet can be heated by the heating element 11. The threaded ring 15 is rotated by the motor 14, and the rotation of the threaded ring 15 can move the extrusion suction cylinder 19, which can adsorb the plastic sheet onto the inner wall of the plastic mold 4. At the same time, air can enter from the air inlet groove 12 while the plastic product is being vacuum-formed, and is blown onto the plastic sheet by the heating element 11 for secondary heating. This secondary heating can ensure that the plastic sheet can maintain sufficient softness and plasticity when it is adsorbed onto the inner wall of the mold. This can help the plastic sheet better adapt to the shape of the mold and avoid cracks or deformation during the vacuum forming process.

[0040] The vacuum forming of plastic products is completed by placing the plastic sheet between the device base 1 and the heating flip plate 2. This ensures that the plastic sheet remains in the correct position during the heating and suction process, which helps to avoid forming problems caused by inaccurate positioning, thus ensuring the smooth progress of the vacuum forming process. The suction process ensures uniform contact of the plastic sheet and reduces the risk of surface defects or irregular forming.

[0041] All standard parts used in this invention can be purchased from the market, and irregular parts can be customized according to the description and drawings. The specific connection methods of each part adopt conventional methods such as bolts, rivets, and welding that are mature in the prior art. The machinery, parts and equipment adopt conventional models in the prior art, and the circuit connection adopts conventional connection methods in the prior art, which will not be described in detail here.

[0042] Obviously, those skilled in the art can make various modifications and variations to this utility model without departing from its spirit and scope. Therefore, if these modifications and variations fall within the scope of the claims of this utility model and their equivalents, this utility model also intends to include these modifications and variations.

Claims

1. A plastic product thermoforming device, comprising a device base (1) and a heating flip plate (2), characterized in that: The heating flap (2) rotates outside the device base (1). A vacuum forming assembly is fixedly installed outside the heating flap (2). The vacuum forming assembly includes a vacuum forming model fixing groove (3), a plastic mold (4), a vacuum forming air hole (5), and an extrusion suction cylinder (19). The vacuum forming mold fixing groove (3) is opened outside the device base (1), the plastic mold (4) moves outside the vacuum forming mold fixing groove (3), the device base (1) is provided with a vacuum forming groove (20), and the extrusion suction cylinder (19) slides on the inner wall of the vacuum forming groove (20).

2. The plastic product thermoforming device as described in claim 1, characterized in that, The heating flap (2) is fixedly installed with an electric heating element (11), and an air inlet groove (12) is provided on the outside of the heating flap (2).

3. The plastic product thermoforming device as described in claim 2, characterized in that, The device base (1) is externally connected to a rotating shaft (6), the rotating shaft (6) is externally connected to a limiting rod (7), and the limiting rod (7) is externally connected to a rotating rod (8).

4. The plastic product thermoforming device as described in claim 3, characterized in that, The heating flap (2) is externally fixed with a fitting fixing block (10), and the rotating rod (8) is externally fixed with a first thread rod (9). The first thread rod (9) is threadedly connected to the rotating shaft (6), and the fitting fixing block (10) can be fitted with the limiting rod (7).

5. The plastic product thermoforming device as described in claim 1, characterized in that, A first fixing block (13) is fixedly installed on the outside of the device base (1). A first motor (14) is fixedly installed on the outside of the first fixing block (13). A threaded ring (15) is rotatably connected to the outside of the first motor (14). A second threaded rod (16) is fixedly installed on the outside of the extrusion suction cylinder (19). The second threaded rod (16) is threadedly connected to the threaded ring (15).

6. The plastic product thermoforming device as described in claim 1, characterized in that, The extrusion suction cylinder (19) is fixedly installed with a sliding rod (18) on the outside, and the device base (1) is fixedly installed with a limiting tube (17) on the outside. The limiting tube (17) is slidably connected to the sliding rod (18).

7. The plastic product thermoforming device as described in claim 1, characterized in that, The vacuum forming air hole (5) is opened on the inner wall of the vacuum forming model fixing groove (3), and the plastic mold (4) is in communication with the vacuum forming air hole (5).

8. The plastic product thermoforming device as described in claim 1, characterized in that, The number of vacuum forming air holes (5) and the number of extrusion suction cylinders (19) are both multiple and arranged in an array.