Anti-abrasion framework for ton barrel

By designing a combination structure of anti-wear pads and fixing clips, the wear problem caused by vibration during transportation of the ton container frame was solved, achieving stable support and improved safety of the ton container, and extending the service life of the frame.

CN224241818UActive Publication Date: 2026-05-15SHANGHAI SAKURA PLASTIC PROD CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
SHANGHAI SAKURA PLASTIC PROD CO LTD
Filing Date
2025-06-12
Publication Date
2026-05-15

AI Technical Summary

Technical Problem

Existing ton container frames experience friction and wear between the ton container and the frame sidewalls during transportation due to vibration or shaking, which affects service life and poses safety hazards.

Method used

A wear-resistant frame for ton containers is designed, which adopts a wear-resistant pad and fixing clip structure. It utilizes the reversible deformation characteristics of polymer materials such as rubber, and is fixed to the outside of the frame by fixing clips. It is positioned and installed by the cooperation of positioning blocks and positioning grooves. The wear-resistant pads can be replaced at will.

Benefits of technology

It effectively prevents wear between the ton container and the frame, extends the service life of the fixing clamp, ensures the stability of the ton container, reduces safety hazards, and facilitates component replacement.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of ton barrel frames, and discloses an anti-abrasion ton barrel frame which comprises a base, a frame body is fixedly installed on the top of the base, anti-abrasion cushion blocks are arranged at the four corners of the top of the base, eight springs are fixedly installed in each anti-abrasion cushion block, and installation blocks are fixedly installed at the ends, away from the anti-abrasion cushion blocks, of the springs. And four fixing clamps are inserted into the anti-abrasion cushion block. The fixing clamp is clamped outside the frame, the anti-abrasion cushion block is installed outside the frame, and then the anti-abrasion cushion block and the base are positioned and installed under the cooperation of the positioning block and the positioning groove, so that the anti-abrasion cushion block and the base cannot move transversely, the fixing clamp is protected, and the service life of the fixing clamp is prolonged. The fixing clamp is made of polymer materials such as rubber, so that the fixing clamp reversibly deforms when being pressed, the fixing clamp radially expands when being pressed, the original shape of the fixing clamp is recovered by means of entropy elasticity of a molecular chain after the fixing clamp is loosened, and the anti-abrasion cushion block is installed outside the frame.
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Description

Technical Field

[0001] This utility model relates to the field of ton container frame technology, specifically a wear-resistant frame for ton containers. Background Technology

[0002] IBC containers are lightweight, high-strength, and corrosion-resistant, and are widely used in industries such as chemicals, pharmaceuticals, food, coatings, and oils. They are an essential tool for modern warehousing and transportation of liquid products. Using IBC packaging can significantly reduce production, storage, transportation, and operating costs, and save a lot of manpower and resources. IBC containers are usually equipped with a special frame on the outside to protect the structure of the container.

[0003] Existing frame structures are usually quite fixed. When placing ton containers on the frame, a certain gap is left between the frame and the ton containers to facilitate placement and avoid scratches. During transportation, the ton containers may shift, and direct friction may occur between the ton containers and the frame due to vibration or shaking. This can cause the ton containers to collide with the side walls of the outer frame, resulting in wear and tear, which affects the service life of the frame. At the same time, severe damage to the ton containers can easily cause leakage, thus posing a safety hazard. Therefore, it is necessary to develop a wear-resistant frame for ton containers to solve the above problems. Summary of the Invention

[0004] The purpose of this invention is to provide a wear-resistant frame for ton containers to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution:

[0006] A wear-resistant frame for a ton container includes a base, a frame fixedly mounted on the top of the base, wear-resistant pads provided at the four corners of the top of the base, eight springs fixedly mounted inside the wear-resistant pads, an mounting block fixedly mounted at the end of each spring away from the wear-resistant pad, and four fixing clips inserted into the inside of the wear-resistant pad.

[0007] Preferably, the fixing clip and the mounting block are provided with mounting grooves at corresponding positions, and the mounting block is inserted into the inside of the mounting groove, and the mounting block is slidably installed inside the anti-wear pad.

[0008] Preferably, the fixing clip is snapped onto the outside of the frame, and the four anti-wear pads are set at the four corners inside the frame.

[0009] Preferably, two positioning blocks are fixedly installed at the bottom of the wear-resistant pad, and two positioning grooves are opened at each of the four corners of the top of the base.

[0010] Preferably, the positioning block is inserted into the inside of the positioning groove.

[0011] Preferably, the fixing clip is made of a polymer material such as rubber.

[0012] Compared with the prior art, this utility model provides a wear-resistant frame for ton containers, which has the following beneficial effects:

[0013] 1. This utility model uses a fixing clip to attach to the outside of the frame, thereby installing the anti-wear pad on the outside of the frame. Then, with the cooperation of the positioning block and the positioning groove, the anti-wear pad and the base are positioned and installed, so that it will not move laterally, thus protecting the fixing clip and extending its service life.

[0014] 2. Based on this, the present invention uses a polymer material such as rubber for the fixing clip, which causes reversible deformation when compressed. When pressed, the fixing clip expands radially, and after releasing, it recovers its original shape by relying on the entropy elasticity of the molecular chain, thereby installing the anti-wear pad on the outside of the frame.

[0015] 3. Based on this, the present invention allows for easy assembly of wear-resistant pads and fixing clips, facilitating the replacement of damaged parts and providing continuous support for the ton container, thereby protecting the ton container and its frame. Attached Figure Description

[0016] To more clearly illustrate the technical solutions in the embodiments of this utility model, the drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0017] Figure 1 This is a schematic diagram of the appearance and structure of this utility model.

[0018] Figure 2 This is an exploded structural diagram of the present invention.

[0019] Figure 3 This is a schematic diagram of the anti-wear pad and its connected mechanism of the present invention.

[0020] Figure 4 This is a schematic diagram of the bottom structure of the wear-resistant pad of this utility model.

[0021] Figure 5 This is a cross-sectional structural diagram of the wear-resistant pad and its connected mechanism of the present invention.

[0022] In the diagram: 1. Base; 2. Frame; 3. Anti-wear pad; 4. Spring; 5. Mounting block; 6. Fixing clip; 7. Positioning block; 8. Positioning groove. Detailed Implementation

[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0024] In this utility model, unless otherwise explicitly specified and limited, the terms "installation," "connection," "joining," and "fixing," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances. Example 1

[0025] Please see Figure 1-5 This utility model provides a technical solution: a frame for preventing wear on a ton container, including a base 1, a frame 2 fixedly installed on the top of the base 1, wear-resistant pads 3 provided at the four corners of the top of the base 1, eight springs 4 fixedly installed inside the wear-resistant pads 3, an installation block 5 fixedly installed at the end of the springs 4 away from the wear-resistant pads 3, and four fixing clips 6 inserted into the inside of the wear-resistant pads 3.

[0026] Furthermore, mounting slots are provided at corresponding positions of the fixing clip 6 and the mounting block 5, and the mounting block 5 is inserted into the inside of the mounting slot. The mounting block 5 is slidably installed inside the anti-wear pad 3, and the spring 4 drives the mounting block 5 to be inserted into the inside of the fixing clip 6, thereby installing the fixing clip 6 and the anti-wear pad 3.

[0027] Furthermore, the fixing clip 6 is snapped onto the outside of the frame 2, and four anti-wear pads 3 are set at the four corners inside the frame 2. The four anti-wear pads 3 can support the four corners of the bottom of the ton container, so that the ton container is placed stably on the top of the base 1.

[0028] Furthermore, two positioning blocks 7 are fixedly installed at the bottom of the anti-wear pad 3, and two positioning grooves 8 are opened at the four corners of the top of the base 1, so that after the anti-wear pad 3 is installed on the inside of the frame 2, it will not move laterally with the cooperation of the positioning blocks 7 and the positioning grooves 8.

[0029] Furthermore, the positioning block 7 is inserted into the inside of the positioning groove 8, and the positioning block 7 and the positioning groove 8 cooperate to enable the anti-wear pad 3 and the base 1 to complete the positioning and installation. Example 2

[0030] Please see Figure 4 Furthermore, in conjunction with Embodiment 1, it is further found that the fixing clip 6 is made of polymer materials such as rubber, which undergoes reversible deformation when compressed. When pressed, the fixing clip 6 expands radially, and after being released, it recovers its original shape by relying on the entropy elasticity of the molecular chain, forming a continuous positive pressure on the cylindrical surface, thereby installing the anti-wear pad 3 on the outside of the frame 2.

[0031] Working principle: In actual operation, when this device is in use, frame 2 is welded to the top of base 1. When it is necessary to place the ton container, place the anti-wear pad 3 inside one corner of frame 2, and move the anti-wear pad 3 towards the corner of frame 2 until all four fixing clips 6 are engaged with the outside of frame 2, thus installing the anti-wear pad 3 on the outside of frame 2. At this time, the two positioning blocks 7 correspond to the two positioning slots 8. Then press the anti-wear pad 3 down until the anti-wear pad 3 drives the two positioning blocks 7 to descend and insert into the inside of the two positioning slots 8. Similarly, the other three are installed on the top of base 1. The remaining triangles of the part allow four anti-wear pads 3 to be installed at the four corners of the top of the base 1 inside the frame 2. When the ton container is placed on the top of the base 1, the four anti-wear pads 3 can support the four corners of the bottom of the ton container, so that the ton container is placed stably on the top of the base 1, avoiding gaps between the ton container and the frame 2. During transportation, the ton container will be offset to a certain extent, and the ton container and the frame 2 may rub directly due to vibration or shaking, causing the ton container to collide with the side wall of the frame 2 and cause wear, thus affecting the service life of the frame 2. At the same time, if the ton container is severely damaged, it is easy to cause leakage, thus posing a safety hazard.

[0032] Furthermore, the positioning block 7 and the positioning groove 8 cooperate to complete the positioning and installation of the anti-wear pad 3 and the base 1. After the anti-wear pad 3 is installed on the inner side of the frame 2, it will not move laterally under the cooperation of the positioning block 7 and the positioning groove 8, thereby protecting the fixing clip 6 and extending the service life of the fixing clip 6.

[0033] Furthermore, the fixing clip 6 is made of polymer materials such as rubber, which undergoes reversible deformation when compressed. When pressed, the fixing clip 6 expands radially, and after being released, it recovers its original shape by relying on the entropy elasticity of the molecular chains, forming a continuous positive pressure on the cylindrical surface. The friction of the molecular chains inside the material can effectively absorb vibration energy, preventing loosening caused by mechanical vibration after clamping. In addition, the inner side of the fixing clip 6 is relatively rough, which increases the static friction with the frame 2, making the installation more stable.

[0034] Furthermore, the spring 4 is initially in a stretched state, causing the spring 4 to drive the mounting block 5 to insert into the inside of the fixing clip 6, thereby installing the fixing clip 6 and the anti-wear pad 3. When the anti-wear pad 3 wears out after prolonged use and needs to be replaced, or when one of the fixing clips 6 inside the anti-wear pad 3 loses its clamping force, the mounting block 5 is pulled away from the fixing clip 6, which can disassemble the fixing clip 6 and the anti-wear pad 3. This allows the anti-wear pad 3 and the fixing clip 6 to be freely assembled and disassembled, thereby continuously supporting the ton container and protecting the ton container and the frame 2.

[0035] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.

Claims

1. A wear-resistant frame for a ton container, comprising a base (1), characterized in that: A frame (2) is fixedly installed on the top of the base (1). Anti-wear pads (3) are provided at the four corners of the top of the base (1). Eight springs (4) are fixedly installed inside the anti-wear pads (3). An installation block (5) is fixedly installed at the end of the springs (4) away from the anti-wear pads (3). Four fixing clips (6) are inserted into the inside of the anti-wear pads (3).

2. The wear-resistant frame for a ton container according to claim 1, characterized in that: The fixing clip (6) and the mounting block (5) are provided with mounting grooves at corresponding positions, and the mounting block (5) is inserted into the inside of the mounting groove. The mounting block (5) is slidably installed inside the anti-wear pad (3).

3. The wear-resistant frame for a ton container according to claim 2, characterized in that: The fixing clip (6) is snapped onto the outside of the frame (2), and the four anti-wear pads (3) are set at the four corners inside the frame (2).

4. The wear-resistant frame for a ton container according to claim 1, characterized in that: The bottom of the wear-resistant pad (3) is fixedly installed with two positioning blocks (7), and the top four corners of the base (1) are provided with two positioning grooves (8).

5. The wear-resistant frame for a ton container according to claim 4, characterized in that: The positioning block (7) is inserted into the positioning groove (8).

6. The wear-resistant frame for a ton container according to claim 1, characterized in that: The fixing clip (6) is made of rubber polymer material.