Novel car-separating material-blocking mistake-proofing device

Abstract

The utility model discloses a novel car separating, material blocking and mistake proofing device, which relates to the technical field of material conveying and comprises two conveying tables, a mistaken material conveying platform is arranged between the two conveying tables, one side of each conveying table is provided with a monitoring assembly, one side of the middle of each conveying table is provided with a pushing assembly, and the other side of each conveying table is provided with a material blocking assembly. A blocking assembly is arranged on one side of the pushing assembly. The monitoring assembly comprises a plurality of mounting columns, and the lower ends of the mounting columns are fixedly connected with one side of the upper surface of the conveying table. By means of the monitoring assembly and the blocking assembly, manual detection and taking are not needed, the material distribution efficiency and the material conveying efficiency are effectively improved, meanwhile, the use safety effect is improved, and therefore the practicability of the device is improved.

Description

Technical Field

[0001] This utility model relates to the technical field, specifically a novel material blocking and error prevention device for vehicle separation. Background Technology

[0002] In tire manufacturing, the tire sorting and anti-error device is one of the key pieces of equipment to ensure production efficiency and product quality. Traditional tire production lines typically use manual labor or simple mechanical devices for sorting and anti-error operations. This method suffers from low efficiency, high error rates, and significant safety hazards. Especially on high-speed, highly automated production lines, manual operation can no longer meet the demands of modern tire manufacturing. With the continuous advancement of tire manufacturing technology, production lines are gradually developing towards intelligence and automation. In the tire production process, the sorting and anti-error of rubber compounds is a crucial step, directly affecting the uniformity, strength, and durability of the tire.

[0003] However, current material blocking equipment does not have the function of placing the wrong material and automatically picking out the wrong material. This means that manual inspection is still required. When the wrong material is found, it needs to be removed from the conveyor belt in time. Operating without stopping the conveyor belt will pose a certain danger, but stopping the conveyor belt will delay production efficiency.

[0004] Based on this, a new type of material blocking and error prevention device for vehicle separation is provided, which can eliminate the drawbacks of existing devices. Utility Model Content

[0005] The purpose of this invention is to provide a novel material blocking and error prevention device for vehicle dispatching, in order to solve the problems in the background art.

[0006] To achieve the above objectives, this utility model provides the following technical solution:

[0007] A novel material blocking and error prevention device for vehicle separation includes two conveyor platforms, with an error conveying platform disposed between the two conveyor platforms. Each conveyor platform is equipped with a monitoring component on one side, a pushing component on one side of the middle of the conveyor platform, and an obstruction component on one side of the pushing component.

[0008] The monitoring component includes mounting columns, of which several are provided and their lower ends are fixedly connected to one side of the upper surface of the conveyor platform. A mounting plate is fixedly connected to the upper end of each mounting column, and a monitoring platform is fixedly connected to the middle of the mounting plate. Several monitoring sensors are fixedly connected to the lower end of the monitoring platform.

[0009] Based on the above technical solutions, this utility model also provides the following optional technical solutions:

[0010] In one alternative: the pushing assembly includes a fixed frame, the lower end of which is fixedly connected to the middle of one side of the conveyor table, and an electric push rod is fixedly connected to the upper end of the fixed frame, with a push plate fixedly connected to the output end of the electric push rod.

[0011] In one alternative embodiment, a photoelectric sensor is fixedly connected to one side of the middle section of the conveyor platform.

[0012] In one alternative: drive belts are provided on both sides of the conveyor platform, and several conveyor rollers are provided in the middle of the conveyor platform, with all the conveyor rollers connected by gears and toothed chains.

[0013] In one alternative embodiment: the barrier assembly includes a base, the upper end of which is fixedly connected to the middle of the lower surface of the conveyor table, a plurality of electric lifting rods are fixedly connected to the lower end of the base, and a barrier plate is fixedly connected to the upper end of the electric lifting rods.

[0014] In one alternative: the barrier plate is positioned on the outermost conveyor roller side.

[0015] In one alternative: a material unloading platform is fixedly connected to the middle of one side of the conveyor platform, and the lower end of the material unloading platform is located above the conveyor platform.

[0016] In one alternative: several support legs are fixedly connected around the lower end of the conveyor platform.

[0017] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0018] This invention, through its monitoring and blocking components, can quickly detect materials as they pass through the conveyor. When an error is detected, the blocking plate promptly intercepts the incorrect material on the conveyor rollers. The incorrect material can be pushed away and collected by a pusher plate without stopping the conveyor belt and rollers. This eliminates the need for manual inspection and handling, effectively improving the efficiency of material distribution and conveying, while also enhancing safety and practicality. Attached Figure Description

[0019] Figure 1 This is a schematic diagram of the overall structure of this utility model.

[0020] Figure 2 This is a schematic diagram of the conveyor platform structure of this utility model.

[0021] Figure 3 This is a schematic diagram of the blocking component structure of this utility model.

[0022] Figure 4 This is a schematic diagram of the monitoring component structure of this utility model.

[0023] Figure label annotations: 1. Conveyor platform; 2. Material conveying platform; 3. Unloading platform; 4. Support leg; 5. Conveyor roller; 6. Fixing frame; 7. Electric push rod; 8. Push plate; 9. Mounting column; 10. Mounting plate; 11. Monitoring platform; 12. Monitoring sensor; 13. Photoelectric sensor; 14. Base; 15. Electric lifting rod; 16. Barrier plate. Detailed Implementation

[0024] To make the objectives, technical solutions, and advantages of this utility model clearer, the present utility model will be further described in detail below with reference to the accompanying drawings and embodiments.

[0025] In one embodiment, such as Figures 1-4 As shown, a novel material blocking and error prevention device for vehicle separation includes two conveyor platforms 1, with a mis-conveying platform 2 disposed between the two conveyor platforms 1. Each conveyor platform 1 is equipped with a monitoring component on one side, a pushing component is disposed on one side of the middle of the conveyor platform 1, and an obstruction component is disposed on one side of the pushing component.

[0026] The monitoring component includes a mounting column 9, and several mounting columns 9 are provided, with their lower ends fixedly connected to one side of the upper surface of the conveyor table 1. A mounting plate 10 is fixedly connected to the upper end of the mounting column 9, and a monitoring platform 11 is fixedly connected to the middle of the mounting plate 10. Several monitoring sensors 12 are fixedly connected to the lower end of the monitoring platform 11.

[0027] In this embodiment, after the materials are separated, they are transported to the designated conveyor platform 1 and transported by the conveyor belt on the conveyor platform 1. The materials passing through are monitored in real time by the monitoring sensor 12. Then, when the wrong material is detected, the electric lifting rod 15 will be activated by signal control.

[0028] In one embodiment, such as Figure 1 As shown, the pushing component includes a fixed frame 6. The lower end of the fixed frame 6 is fixedly connected to the middle of one side of the conveyor table 1. An electric push rod 7 is fixedly connected to the upper end of the fixed frame 6. A push plate 8 is fixedly connected to the output end of the electric push rod 7. After the photoelectric sensor 13 detects the passage of incorrect material, the electric push rod 7 starts to drive the push plate 8 to push the material, which falls through the unloading platform 3 onto the incorrect material conveying platform 2 and is transported away, thus completing the collection of incorrect material.

[0029] In one embodiment, such as Figure 3 As shown, a photoelectric sensor 13 is fixedly connected to one side of the middle part of the conveyor table 1 to sense the arrival of materials and facilitate the activation of the electric push rod 7.

[0030] In one embodiment, such as Figure 1As shown, the conveyor platform 1 is provided with transmission belts on both sides, and a number of conveyor rollers 5 are provided in the middle of the conveyor platform 1. All the conveyor rollers 5 are connected by gears and toothed chains.

[0031] In one embodiment, such as Figure 3 As shown, the blocking assembly includes a base 14, the upper end of which is fixedly connected to the middle of the lower surface of the conveyor table 1. Several electric lifting rods 15 are fixedly connected to the lower end of the base 14, and a blocking plate 16 is fixedly connected to the upper end of the electric lifting rods 15. When the electric lifting rods 15 are started, they drive the blocking plate 16 to rise and block the wrong material on the conveyor roller 5. At this time, the conveyor belt and the conveyor roller 5 do not need to stop running.

[0032] In one embodiment, such as Figure 3 As shown, the barrier plate 16 is disposed on one side of the outermost conveyor roller 5.

[0033] In one embodiment, such as Figure 1 As shown, a feeding platform 3 is fixedly connected to the middle of one side of the conveyor platform 1, and the lower end of the feeding platform 3 is located above the feeding platform 2.

[0034] In one embodiment, such as Figure 1 As shown, several support legs 4 are fixedly connected around the lower end of the conveyor table 1.

[0035] The above embodiment discloses a novel material separation and anti-misplacement device. After the materials are separated, they are transported to a designated conveyor platform 1 and conveyed by a conveyor belt on the conveyor platform 1. The passing materials are monitored in real time by a monitoring sensor 12. When misplaced materials are detected, the electric lifting rod 15 is activated by a signal control, which drives the blocking plate 16 to rise and block the misplaced materials on the conveyor roller 5. At this time, the conveyor belt and conveyor roller 5 do not need to stop running. After the photoelectric sensor 13 senses the passage of the misplaced materials, the electric push rod 7 is activated, which drives the push plate 8 to push the materials and drop them onto the misplaced material conveying platform 2 through the unloading platform 3 to be transported away, thus completing the collection of misplaced materials.

[0036] The above description is merely a specific embodiment of this application, but the scope of protection of this application is not limited thereto. Any variations or substitutions that can be easily conceived by those skilled in the art within the technical scope disclosed in this application should be included within the scope of protection of this application. Therefore, the scope of protection of this application should be determined by the scope of the claims.

Claims

1. A novel material blocking and error prevention device for vehicle separation, comprising two conveyor platforms (1), a mis-conveying platform (2) is provided between the two conveyor platforms (1), a monitoring component is provided on one side of each conveyor platform (1), a pushing component is provided on one side of the middle of the conveyor platform (1), and an obstruction component is provided on one side of the pushing component; Its features are, The monitoring component includes a mounting column (9), which is provided in a plurality of manner and whose lower ends are respectively fixedly connected to one side of the upper surface of the conveyor (1). The upper end of the mounting column (9) is fixedly connected to a mounting plate (10), and the middle part of the mounting plate (10) is fixedly connected to a monitoring platform (11). The lower end of the monitoring platform (11) is fixedly connected to a plurality of monitoring sensors (12).

2. The novel material blocking and error prevention device for vehicle sorting according to claim 1, characterized in that, The pushing component includes a fixed frame (6), the lower end of which is fixedly connected to the middle of one side of the conveyor table (1), and an electric push rod (7) is fixedly connected to the upper end of the fixed frame (6). A push plate (8) is fixedly connected to the output end of the electric push rod (7).

3. The novel material blocking and error prevention device for vehicle sorting according to claim 1, characterized in that, A photoelectric sensor (13) is fixedly connected to one side of the middle part of the conveyor platform (1).

4. The novel material blocking and error prevention device for vehicle sorting according to claim 1, characterized in that, The conveyor platform (1) is provided with transmission belts on both sides, and a number of conveyor rollers (5) are provided in the middle of the conveyor platform (1). All the conveyor rollers (5) are connected by gears and toothed chains.

5. The novel material blocking and error prevention device for vehicle sorting according to claim 1, characterized in that, The barrier assembly includes a base (14), the upper end of which is fixedly connected to the middle of the lower surface of the conveyor (1), and a plurality of electric lifting rods (15) are fixedly connected to the lower end of the base (14), with a barrier plate (16) fixedly connected to the upper end of the electric lifting rods (15).

6. A novel material separation and error prevention device according to claim 5, characterized in that, The barrier plate (16) is located on one side of the outermost conveyor roller (5).

7. The novel material blocking and error prevention device for vehicle sorting according to claim 1, characterized in that, A feeding platform (3) is fixedly connected to the middle of one side of the conveyor platform (1), and the lower end of the feeding platform (3) is located above the feeding platform (2).

8. The novel material blocking and error prevention device for vehicle sorting according to claim 1, characterized in that, Several support legs (4) are fixedly connected around the lower end of the conveyor platform (1).

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