Dry powder hopper discharging device

By using a reciprocating rod mechanism with belt pulleys and gears and a vacuum pump system, the problems of material blockage and dust overflow in the dry powder loading and unloading device are solved, achieving smooth material transportation and effective dust filtration, and reducing maintenance costs.

CN224242256UActive Publication Date: 2026-05-15HENAN YIQUN ENVIRONMENTAL PROTECTION TECH CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
HENAN YIQUN ENVIRONMENTAL PROTECTION TECH CO LTD
Filing Date
2025-05-30
Publication Date
2026-05-15

AI Technical Summary

Technical Problem

Existing dry powder loading and unloading devices are prone to material blockage and dust overflow when the feeding is too fast or uneven, resulting in serious environmental pollution and high maintenance costs.

Method used

The reciprocating rod mechanism, which uses a belt pulley and gear drive in conjunction with a vacuum pump system, clears the material through the reciprocating motion of the reciprocating rod in the feed inlet and uses the vacuum pump to remove dust, preventing blockage and dust spillage.

Benefits of technology

It enables smooth material entry and effective dust filtration, avoiding blockages and dust pollution, and reducing maintenance costs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the field of loading and unloading transportation, and discloses a dry powder hopper unloading device which comprises an auger conveyor, the top of the auger conveyor is fixedly connected with a feeding port, the top of the feeding port is fixedly connected with a feeding hopper, and the interior of the feeding hopper is fixedly connected with a reciprocating mechanism supporting frame. Two gear fixing bases are fixedly connected to the top of the reciprocating mechanism supporting frame, belt wheels are rotationally connected to the inner sides of the gear fixing bases, a belt is arranged between the two belt wheels in a sleeving mode, and gears are fixedly connected to the sides, away from the gear fixing bases, of the belt wheels. According to the utility model, through the transmission of the belt pulley and the belt, the two gears can rotate in the same direction; by means of rotation of the gear, the reciprocating rod is driven to reciprocate up and down under limitation of the reciprocating rod supporting frame, and then the resistance rod is driven to move in the feeding port, so that materials are dredged and dispersed, and the effects that the materials enter the auger conveyor smoothly and are prevented from being blocked are achieved.
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Description

Technical Field

[0001] This utility model relates to the field of loading and unloading transportation, and in particular to a dry powder hopper unloading device. Background Technology

[0002] Dry powder loading and unloading machines are suitable for quantitative packaging and loading / unloading of powdered, granular, and solid materials in industries such as chemicals, food, and agricultural products. They typically employ a screw feeder controlled by a servo motor, offering high precision and speed.

[0003] The dry powder loading and unloading device feeds the material into the hopper, and then uses a auger conveyor and a geared motor to achieve rapid loading, unloading and transportation. The advantages of the dry powder loading and unloading device are significant in many situations. High efficiency: The dry powder device can accurately control the amount of powder added and work continuously and stably, improving the addition efficiency.

[0004] If the material is fed too quickly or unevenly from the top of the hopper, it can easily cause blockages. During conveyor operation, large amounts of dust often overflow at transfer points and the feed inlet, causing serious environmental pollution. Compared to liquid dosing devices, dry powder loading and unloading devices have lower maintenance costs, longer equipment lifespan, and reduced replacement frequency. Since dry powder can be used directly, it avoids the energy loss and waste generated by powder-based solutions. The high degree of automation, with its automated control system, makes the loading and unloading process simpler and more efficient, reducing the possibility of manual intervention. Utility Model Content

[0005] To overcome the above shortcomings, this utility model provides a dry powder hopper unloading device, which aims to improve the problems of loading, unloading, transportation and dust environment in the prior art.

[0006] To achieve the above objectives, the present invention adopts the following technical solution:

[0007] A dry powder hopper unloading device includes a auger conveyor. A feed inlet is fixedly connected to the top of the auger conveyor, and a feeding hopper is fixedly connected to the top of the feed inlet. A reciprocating mechanism support frame is fixedly connected inside the feeding hopper. Two gear mounting bases are fixedly connected to the top of the reciprocating mechanism support frame. Pulleys are rotatably connected to the inner sides of the gear mounting bases. A belt is fitted between the two pulleys. Gears are fixedly connected to the side of the pulleys away from the gear mounting bases. A reciprocating rod meshes between the two gears. A resistance rod is fixedly connected to the outer side of the reciprocating rod. A motor is fixedly connected to the top of the reciprocating mechanism support frame, and the motor output end is fixedly connected to the inside of the gears. An auger conveyor base is fixedly connected to the bottom of the auger conveyor, and a support frame is fixedly connected to the bottom of the auger conveyor base.

[0008] As a further description of the above technical solution:

[0009] A vacuum pump bracket is fixedly connected to the top of the auger conveyor. A vacuum pump is fixedly connected to the left side of the vacuum pump bracket. An air pipe is fixedly connected to the input end of the vacuum pump. A filter is fixedly connected to the left side of the air pipe. An air pipe is fixedly connected to the top of the filter. An air suction ring is fixedly connected to the top of the air pipe. A valve switch is fixedly connected to the top of the auger conveyor.

[0010] As a further description of the above technical solution:

[0011] The bottom of the auger conveyor is fixedly connected to a discharge port.

[0012] As a further description of the above technical solution:

[0013] A motor is fixedly connected to the top of the reciprocating mechanism support frame, and the output end of the motor is fixedly connected inside the gear.

[0014] As a further description of the above technical solution:

[0015] The top of the support frame is fixedly connected to a feeding hopper support column, and the feeding hopper is fixedly connected to the inside of the support frame.

[0016] As a further description of the above technical solution:

[0017] The bottom of the reciprocating mechanism support frame is fixedly connected to a reciprocating rod bracket, which is slidably connected to the outside of the reciprocating rod.

[0018] As a further description of the above technical solution:

[0019] The valve switch is fixedly connected to the bottom of the filter at the top.

[0020] As a further description of the above technical solution:

[0021] The bottom of the suction ring is fixedly connected to the top of the feeding hopper.

[0022] As a further description of the above technical solution:

[0023] The reciprocating rod extends through and is slidably connected to the inside of the reciprocating mechanism support frame, and the bottom end of the reciprocating rod is located inside the feed inlet.

[0024] This utility model has the following beneficial effects:

[0025] 1. In this utility model, the transmission of the pulley and belt enables the two gears to rotate in the same direction; with the help of the rotation of the gears, the reciprocating rod is driven to move up and down under the restriction of the reciprocating rod support frame, thereby driving the resistance rod to move in the feed inlet, thereby clearing and dispersing the material, so as to achieve the effect of smooth material entering the auger conveyor and avoiding blockage.

[0026] 2. In this utility model, under the suction force generated by the operation of the vacuum pump, the dust generated during transportation is evenly absorbed by the suction ring through the air pipe, filter and suction ring, and then returned to the filter through the air pipe and finally discharged by the vacuum pump to solve the problem of dust scattering; by opening the valve switch, the powder can be smoothly discharged into the auger conveyor to solve the problem of material waste. Attached Figure Description

[0027] Figure 1 This is a three-dimensional schematic diagram of a dry powder hopper unloading device proposed in this utility model;

[0028] Figure 2 This is a top view of the reciprocating structure of a dry powder hopper unloading device proposed in this utility model;

[0029] Figure 3 This is a schematic diagram of the structure of a vacuum pump for a dry powder hopper unloading device proposed in this utility model;

[0030] Figure 4 This is a front view schematic diagram of the reciprocating structure of a dry powder hopper unloading device proposed in this utility model.

[0031] Figure 5 This is a rear view schematic diagram of the reciprocating structure of a dry powder hopper unloading device proposed in this utility model.

[0032] Legend:

[0033] 1. Feed hopper; 2. Feed hopper support column; 3. Air pipe 1; 4. Support frame; 5. Air pipe; 6. Filter; 7. Valve switch; 8. Vacuum pump; 9. Vacuum pump bracket; 10. Auger conveyor; 11. Discharge port; 12. Auger conveyor base; 13. Suction ring; 14. Feed inlet; 15. Reciprocating mechanism support frame; 16. Motor; 17. Gear; 18. Gear fixing base; 19. Resistance rod; 20. Reciprocating rod; 21. Belt; 22. Pulley; 23. Reciprocating rod bracket. Detailed Implementation

[0034] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0035] Reference Figure 1 , Figure 2 , Figure 4 and Figure 5 This utility model provides an embodiment of a dry powder hopper unloading device, including a auger conveyor 10 for convenient material transport. An inlet 14 is fixedly connected to the top of the auger conveyor 10 for centralized feeding. A feeding hopper 1 is fixedly connected to the top of the inlet 14, with a large opening for easy material input. A reciprocating mechanism support frame 15 is fixedly connected inside the feeding hopper 1 to reinforce and stabilize the reciprocating mechanism. Two gear 17 fixing bases 18 are fixedly connected to the top of the reciprocating mechanism support frame 15, providing good stability for the gear 17 fixing bases. A pulley 22 is rotatably connected to the inner side of the gear 17 fixing base 18, and a belt is sleeved between the two pulleys 22. The belt 21 allows the pulley 22 to operate flexibly. The pulley 22 is fixedly connected to the gear 17 on the side away from the fixed base 18 of the gear 17. A reciprocating rod 20 meshes between the two gears 17. A resistance rod 19 is fixedly connected to the outside of the reciprocating rod 20. A motor 16 is fixedly connected to the top of the reciprocating mechanism support frame 15, which can provide stable power output for the reciprocating mechanism. The output end of the motor 16 is fixedly connected to the inside of the gear 17. The bottom of the auger conveyor 10 is fixedly connected to the auger conveyor base 12. The bottom of the auger conveyor base 12 is fixedly connected to the support frame 4, which can ensure good stability and load-bearing capacity during the operation of the entire device.

[0036] Reference Figure 1 and Figure 3 The top of the auger conveyor 10 is fixedly connected to a vacuum pump bracket 9, and the left side of the vacuum pump bracket 9 is fixedly connected to a vacuum pump 8, which provides suction to the pipeline. The input end of the vacuum pump 8 is fixedly connected to an air pipe 3, and the left side of the air pipe 3 is fixedly connected to a filter 6, which can effectively filter dust in the intake air. The top of the filter 6 is fixedly connected to an air pipe 5, and the top of the air pipe 5 is fixedly connected to a suction ring 13, which can evenly adsorb the dust generated during the conveying process. The top of the auger conveyor 10 is fixedly connected to a valve switch 7, which facilitates cleaning the dust in the filter 6.

[0037] Reference Figures 1-3 The bottom of the auger conveyor 10 is fixedly connected to the discharge port 11, which makes unloading more convenient.

[0038] Reference Figure 1 The top of the support frame 4 is fixedly connected to the feeding hopper support column 2, which provides stability for the support column. The feeding hopper 1 is fixedly connected to the inside of the support frame 4 to stabilize and reinforce the feeding hopper 1.

[0039] Reference Figure 2 , Figure 4 and Figure 5 The bottom of the reciprocating mechanism support frame 15 is fixedly connected to a reciprocating rod bracket 23, which is slidably connected to the outside of the reciprocating rod 20 to maintain the stable vertical operation of the reciprocating rod 20.

[0040] Reference Figure 1 , Figure 3 The valve switch 7 is fixedly connected to the bottom of the filter 6 at the top, making it easy to clean the dust in the filter 6. The suction ring 13 is fixedly connected to the top of the feed hopper 1 at the bottom, which can evenly suck up the dust generated during transportation.

[0041] Reference Figure 2 , Figure 4 and Figure 5 The reciprocating rod 20 is slidably connected to the inside of the reciprocating mechanism support frame 15 on the outside, which can stabilize the up and down movement of the reciprocating rod 20. The bottom end of the reciprocating rod 20 is set inside the feed inlet 14, which can promote the flow of materials.

[0042] Working Principle: Material is fed into the feeding hopper 1. The motor 16 is started, and the connection between the pulley 22 and the belt 21 causes two gears 17 to rotate in the same direction. The rotation of gears 17 drives the reciprocating rod 20 to move downwards and then upwards, performing continuous reciprocating motion. Under the constraint of the reciprocating rod support frame 23, it moves smoothly up and down. Simultaneously, it drives the bottom resistance rod 19 to move inside the feed inlet 14, clearing and dispersing the material to facilitate its entry into the auger conveyor 10 and prevent blockage. When the vacuum pump 8 is running, it provides suction to the air pipe 3, which in turn provides suction to the filter 6. The filter 6 provides suction to the air pipe 5, which in turn provides suction to the suction ring 13. The suction ring 13 evenly absorbs the dust generated during transport. The dust passes through the suction ring 13 to the air pipe 5, reaches the filter 6 for filtration, and finally exits through the air pipe 3 to the vacuum pump 8. Finally, the valve switch 7 is opened to allow the powder to be discharged into the auger conveyor, preventing waste.

[0043] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A dry powder hopper unloading device, comprising a auger conveyor (10), characterized in that: The top of the auger conveyor (10) is fixedly connected to a feed inlet (14), and the top of the feed inlet (14) is fixedly connected to a feeding hopper (1). A reciprocating mechanism support frame (15) is fixedly connected inside the feeding hopper (1). The top of the reciprocating mechanism support frame (15) is fixedly connected to two gear mounting bases (18). A pulley (22) is rotatably connected to the inner side of each gear mounting base (18). A belt (21) is fitted between the two pulleys (22). The pulleys (22) are located away from the gear mounting bases. A gear (17) is fixedly connected to one side of the 18), and a reciprocating rod (20) is meshed between the two gears (17). A resistance rod (19) is fixedly connected to the outside of the reciprocating rod (20). A motor (16) is fixedly connected to the top of the reciprocating mechanism support frame (15). The output end of the motor (16) is fixedly connected inside the gear (17). A auger conveyor base (12) is fixedly connected to the bottom of the auger conveyor (10), and a support frame (4) is fixedly connected to the bottom of the auger conveyor base (12).

2. The dry powder hopper unloading device according to claim 1, characterized in that: The top of the auger conveyor (10) is fixedly connected to a vacuum pump bracket (9), the left side of the vacuum pump bracket (9) is fixedly connected to a vacuum pump (8), the input end of the vacuum pump (8) is fixedly connected to an air pipe (3), the left side of the air pipe (3) is fixedly connected to a filter (6), the top of the filter (6) is fixedly connected to an air pipe (5), the top of the air pipe (5) is fixedly connected to a suction ring (13), and the top of the auger conveyor (10) is fixedly connected to a valve switch (7).

3. The dry powder hopper unloading device according to claim 1, characterized in that: The bottom of the auger conveyor (10) is fixedly connected to the discharge port (11).

4. The dry powder hopper unloading device according to claim 1, characterized in that: The top of the support frame (4) is fixedly connected to a feeding hopper support column (2), and the feeding hopper (1) is fixedly connected to the inside of the support frame (4).

5. The dry powder hopper unloading device according to claim 1, characterized in that: The bottom of the reciprocating mechanism support frame (15) is fixedly connected to a reciprocating rod bracket (23), which is slidably connected to the outside of the reciprocating rod (20).

6. The dry powder hopper unloading device according to claim 2, characterized in that: The valve switch (7) is fixedly connected to the bottom of the filter (6) at the top.

7. A dry powder hopper unloading device according to claim 2, characterized in that: The bottom of the suction ring (13) is fixedly connected to the top of the feeding hopper (1).

8. The dry powder hopper unloading device according to claim 1, characterized in that: The reciprocating rod (20) extends through and is slidably connected to the inside of the reciprocating mechanism support frame (15) on the outside, and the bottom end of the reciprocating rod (20) is located inside the feed inlet (14).