Automatic winding machine for amorphous strip

Abstract

The utility model discloses an amorphous strip automatic winding machine which comprises a winding machine body, the top of the winding machine body is fixedly connected with a first fixing plate, the surface of the first fixing plate is connected with a motor through a bolt, the surface of the motor is connected with a winding drum through a rotating rod, the surface of the first fixing plate is fixedly connected with a second fixing plate, and the second fixing plate is fixedly connected with the winding drum. The bottom of the second fixing plate is connected with a movable part through a spring, the second fixing plate penetrates through the surface of the movable part, and the bottom of the movable part is connected with a flexible roller through a rotating shaft. According to the automatic winding machine for the amorphous strip, when the winding machine conducts winding operation, the flexible roller below the movable part can press the amorphous strip under the action of the spring so that the amorphous strip can be tensioned, and when the amorphous strip is too tensioned, the movable part can be pushed to move upwards so as to pass through the first toothed plate; and a transmission structure of the first gear and the second toothed plate drives the steering wheel to move, so that the tensioning force of the amorphous strip is reduced, and breakage is avoided.

Description

Technical Field

[0001] This utility model relates to the field of amorphous ribbon winding technology, specifically an automatic winding machine for amorphous ribbon. Background Technology

[0002] Amorphous ribbon is an ultra-thin metallic material prepared using rapid cooling technology. In its preparation, the steel alloy material is in a solution state at 1500°C, and then rapidly cooled to below 200°C in a fraction of a second, forming it into a thin ribbon with extremely low thickness in a single step. Currently, amorphous ribbon requires a certain tensile force to ensure tight winding and connection. However, due to its inherent brittleness, it may break under significant tension during winding, affecting production quality. Utility Model Content

[0003] The purpose of this section is to outline some aspects of the embodiments of this utility model and to briefly introduce some preferred embodiments. Simplifications or omissions may be made in this section, as well as in the abstract and title of this application, to avoid obscuring the purpose of these documents; however, such simplifications or omissions should not be used to limit the scope of this utility model.

[0004] In view of the problems existing in the above and / or existing automatic winding machines for amorphous ribbons, this utility model is proposed.

[0005] Therefore, the purpose of this utility model is to provide an automatic winding machine for amorphous ribbon. Amorphous ribbon requires a certain tension to make the amorphous ribbon tightly wound and connected. However, due to its brittle nature, it may break if it is subjected to large tension during the winding process, which will affect the production quality.

[0006] To solve the above-mentioned technical problems, according to one aspect of the present invention, the present invention provides the following technical solution:

[0007] An automatic winding machine for amorphous ribbon includes: a winding machine body; a first fixed plate fixedly connected to the top of the winding machine body; a motor connected to the surface of the first fixed plate by bolts; a drum connected to the surface of the motor by a rotating rod; a second fixed plate fixedly connected to the surface of the first fixed plate; a movable member connected to the bottom of the second fixed plate by a spring; the surface of the movable member penetrating the second fixed plate; a flexible roller connected to the bottom of the movable member by a rotating shaft; a first toothed plate fixedly connected to the surface of the movable member; a first gear meshing with the surface of the first toothed plate; a second toothed plate meshing with the surface of the first gear; a movable block fixedly connected to the surface of the second toothed plate; a first fixed plate connected to the surface of the movable block by a slider groove; and a steering wheel connected to the surface of the movable block by a bearing.

[0008] In a preferred embodiment of the automatic winding machine for amorphous ribbon described in this utility model, a dustproof shell is fixedly connected to the surface of the main body of the winding machine. A rubber roller is connected to the inner side of the dustproof shell via a rotating shaft. A first helical gear is fixedly connected to the surface of the rubber roller. A second helical gear is meshed with the surface of the first helical gear. A first transmission rod is fixedly connected to the surface of the second helical gear. A third helical gear is fixedly connected to the other end of the first transmission rod. A fourth helical gear is meshed with the surface of the third helical gear. A second gear is fixedly connected to the surface of the fourth helical gear. A third gear is meshed with the surface of the second gear. A roller brush is fixedly connected to the surface of the third gear.

[0009] In a preferred embodiment of the automatic winding machine for amorphous ribbon described in this utility model, the bottom of the dustproof shell is connected to a filter shell via a connecting pipe. An air duct is fixedly connected to the surface of the filter shell, and a fan is fixedly connected to the other end of the air duct. An inclined filter plate is installed inside the filter shell, and a connecting rod is fixedly connected to the inside of the air duct. A second transmission rod is connected to the surface of the connecting rod via a bearing. A fan blade is fixedly connected to one end of the second transmission rod, and a shaped turntable is fixedly connected to the other end. A striking rod is attached to the surface of the shaped turntable, and a third fixing plate penetrates the surface of the striking rod. The striking rod is connected to the surface of the third fixing plate via a spring.

[0010] In a preferred embodiment of the automatic winding machine for amorphous ribbon described in this utility model, a collection box is inserted into the inner side of the filter housing, a rotating plate is connected to the inner side of the filter housing via a rotating shaft, the filter housing is connected to the surface of the rotating plate via a rotating spring, a push shell is slidably connected to the inner side of the filter housing, and an electric push rod is installed on the surface of the push shell.

[0011] In a preferred embodiment of the automatic winding machine for amorphous ribbon described in this utility model, a baffle is fixedly connected to the inner side of the filter housing, and a rotating plate is attached to the surface of the baffle.

[0012] In a preferred embodiment of the automatic winding machine for amorphous ribbon described in this utility model, a support roller is connected to the surface of the first fixed plate via a rotating shaft, and a second toothed plate is attached to the surface of the support roller.

[0013] Compared with the prior art, the beneficial effects of this utility model are as follows: when the winding machine is performing the winding operation, the flexible roller below the movable part will press the amorphous strip under the action of the spring to make it taut. When the amorphous strip is too taut, it will push the movable part to move upward, thereby driving the steering wheel to move through the transmission structure of the first toothed plate, the first gear and the second toothed plate, so as to reduce the tension of the amorphous strip and avoid breakage. Attached Figure Description

[0014] To more clearly illustrate the technical solutions of the embodiments of this utility model, the present utility model will be described in detail below with reference to the accompanying drawings and detailed embodiments. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort. Among them:

[0015] Figure 1 This is a schematic diagram of the overall structure of an automatic winding machine for amorphous ribbon according to the present invention.

[0016] Figure 2 This is a schematic diagram of the first gear structure of an automatic winding machine for amorphous ribbon according to the present invention;

[0017] Figure 3 This is a schematic diagram of the roller brush structure of an automatic winding machine for amorphous ribbon according to this utility model.

[0018] Figure 4 This utility model relates to an automatic winding machine for amorphous ribbon. Figure 3 Enlarged view of the structure of section A in the middle;

[0019] Figure 5 This is a schematic cross-sectional view of the filter housing structure of an automatic winding machine for amorphous ribbon according to the present invention.

[0020] Figure 6 This is a schematic diagram of the impact bar structure of an automatic winding machine for amorphous ribbon according to this utility model;

[0021] Figure 7 This is a schematic diagram of the rotating plate structure of an automatic winding machine for amorphous ribbon according to this utility model.

[0022] The markings in the diagram are as follows: 1. Winding machine body; 2. First fixed plate; 3. Motor; 4. Drum; 5. Second fixed plate; 6. Moving part; 7. Flexible roller; 8. First toothed plate; 9. First gear; 10. Second toothed plate; 11. Moving block; 12. Steering wheel; 13. Dustproof shell; 14. Rubber roller; 15. First helical gear; 16. Second helical gear; 17. First transmission rod; 18. Third helical gear; 19. Fourth helical gear; 20. Second gear; 21. Third gear; 22. Roller brush; 23. Air duct; 24. Filter shell; 25. Fan; 26. Connecting rod; 27. Fan blade; 28. Second transmission rod; 29. ​​Irregular turntable; 30. Impact rod; 31. Third fixed plate; 32. Inclined filter plate; 33. Collection box; 34. Push shell; 35. Electric push rod; 36. Turning plate; 37. Baffle; 38. Support roller. Detailed Implementation

[0023] To make the above-mentioned objectives, features and advantages of this utility model more apparent and understandable, the specific embodiments of this utility model will be described in detail below with reference to the accompanying drawings.

[0024] Secondly, this utility model is described in detail with reference to the schematic diagrams. When describing the embodiments of this utility model, for ease of explanation, the cross-sectional views showing the device structure may be partially enlarged, not according to the usual scale. Furthermore, the schematic diagrams are merely examples and should not limit the scope of protection of this utility model. In addition, in actual manufacturing, the three-dimensional spatial dimensions of length, width, and depth should be included.

[0025] To make the objectives, technical solutions, and advantages of this utility model clearer, the embodiments of this utility model will be described in further detail below with reference to the accompanying drawings.

[0026] This invention provides an automatic winding machine for amorphous ribbon. During the winding operation, the motor on the first fixed plate is started to drive the drum to rotate, thereby winding the amorphous ribbon onto the surface of the drum. A movable component is slidably connected to the second fixed plate, which is fixedly connected to the surface of the first fixed plate. Under the action of a compression spring, the movable component drives a flexible roller to press the amorphous ribbon and tighten it. When the amorphous ribbon encounters special circumstances and becomes too tight, it will push the movable component to move upward, thereby driving the first toothed plate to move upward, causing the first gear to rotate, causing the second toothed plate to move, thereby driving the steering wheel on the movable block to move, reducing the tension of the amorphous ribbon and preventing breakage.

[0027] like Figure 1-7As shown, this utility model discloses an automatic winding machine for amorphous ribbon, comprising a winding machine body 1. A first fixing plate 2 is fixedly connected to the top of the winding machine body 1. A motor 3 is bolted to the surface of the first fixing plate 2. A drum 4 is connected to the surface of the motor 3 via a rotating rod. A second fixing plate 5 is fixedly connected to the surface of the first fixing plate 2. A movable part 6 is connected to the bottom of the second fixing plate 5 via a spring. The surface of the movable part 6 penetrates the second fixing plate 5. A flexible roller 7 is connected to the bottom of the movable part 6 via a rotating shaft. A first toothed plate 8 is fixedly connected to the surface of the movable part 6. A first gear 9 is meshed to the surface of the first toothed plate 8. A second toothed plate 10 is meshed to the surface of the first gear 9. A movable block 11 is fixedly connected to the surface of the second toothed plate 10. A first fixed plate 2 is connected via a slider groove, and a steering wheel 12 is connected to the surface of the movable block 11 via a bearing. When the winding machine performs the winding operation, the motor 3 on the first fixed plate 2 drives the drum 4 to rotate, thereby winding the amorphous strip onto the surface of the drum 4. A movable part 6 is slidably connected to the second fixed plate 5 fixed to the surface of the first fixed plate 2. Under the action of a compression spring, the movable part 6 drives the flexible roller 7 to press the amorphous strip and make it taut. When the amorphous strip encounters special circumstances and becomes too taut, it will push the movable part 6 to move upward, thereby driving the first toothed plate 8 to move upward, causing the first gear 9 to rotate, causing the second toothed plate 10 to move, thereby driving the steering wheel 12 on the movable block 11 to move, reducing the tension of the amorphous strip and preventing breakage.

[0028] A dust cover 13 is fixedly connected to the surface of the winding machine body 1. A rubber roller 14 is connected to the inside of the dust cover 13 via a rotating shaft. A first helical gear 15 is fixedly connected to the surface of the rubber roller 14. A second helical gear 16 is meshed with the surface of the first helical gear 15. A first transmission rod 17 is fixedly connected to the surface of the second helical gear 16. A third helical gear 18 is fixedly connected to the other end of the first transmission rod 17. A fourth helical gear 19 is meshed with the surface of the third helical gear 18. A second gear 20 is fixedly connected to the surface of the fourth helical gear 19. A third gear 21 is meshed with the surface of the second gear 20. A roller brush 22 is fixedly connected to the surface of the third gear 21. Thus, before the amorphous strip passes the steering wheel 12, it will pass through the dust cover 13 and move between two rubber wheels connected by a rotating shaft inside the dust cover 13, driving the rubber roller 14 to rotate. The rubber roller 14 drives the roller brush 22, which is fixedly connected to the second gear 20 and the third gear 21, to rotate inside the dust cover 13 through the transmission structure of the first helical gear 15, the second helical gear 16, the first transmission rod 17, the third helical gear 18, the fourth helical gear 19, the second gear 20, and the third gear 21, thereby scraping off the debris on the upper and lower sides of the amorphous strip.

[0029] A filter housing 24 is connected to the bottom of a dustproof housing 13 via a connecting pipe. A duct 23 is fixedly connected to the surface of the filter housing 24, and a fan 25 is fixedly connected to the other end of the duct 23. An inclined filter plate 32 is installed inside the filter housing 24, and a connecting rod 26 is fixedly connected to the inside of the duct 23. A second transmission rod 28 is connected to the surface of the connecting rod 26 via a bearing. A fan blade 27 is fixedly connected to one end of the second transmission rod 28, and a shaped turntable 29 is fixedly connected to the other end. A striker 30 is attached to the surface of the shaped turntable 29, and a third fixing plate 31 penetrates the surface of the striker 30. The striker 30 is connected to the surface of the third fixing plate 31 via a spring. Thus, by starting the fan 25, debris enters the filter housing 24 through the connecting pipe. The filter is filtered by the filter plate, and the air duct 23 connecting the fan 25 and the dust cover 13 is equipped with fan blades 27. Under the action of the large wind force of the fan 25, the fan blades 27 are driven to rotate, thereby driving the second rotating rod and the irregular rotating plate 29 to rotate. When the large protrusion on the irregular rotating plate 29 is in contact with the impact rod 30, the impact rod 30 is in a stationary state. When the irregular plate rotates counterclockwise and the protrusion is disengaged from the impact rod 30, the impact rod 30 will move forward under the action of the compression spring and hit the filter plate, causing it to vibrate. When the irregular rotating plate 29 continues to rotate, the protrusion on the irregular rotating plate 29 will push the protrusion on the impact plate to move backward and reset. Thus, while the irregular rotating plate 29 is rotating, it will continuously hit the filter plate to shake off the debris on the filter plate and prevent blockage.

[0030] A collection box 33 is inserted into the inner side of the filter housing 24. A rotating plate 36 is connected to the inner side of the filter housing 24 via a rotating shaft. The surface of the rotating plate 36 is connected to the filter housing 24 via a rotating spring. A pusher 34 is slidably connected to the inner side of the filter housing 24. An electric push rod 35 is installed on the surface of the pusher 34. When the electric push rod 35 is activated, it drives the pusher 34 to push the debris collected in the collection box 33 that is in direct contact with the filter housing 24. During this process, the pusher 34 pushes away the rotating plate 36 that separates the collection box 33 from the filter housing 24, allowing the debris to enter the other end of the collection box 33. When the electric push rod 35 is retracted and drives the pusher 34 to reset, the rotating plate 36 connected to the inner side of the filter housing 24 via the rotating shaft resets under the action of the rotating spring, re-isolating the debris collected in the collection box 33 and preventing the debris from flying around under the strong wind in the filter housing 24, thus facilitating collection.

[0031] A baffle 37 is fixedly connected to the inside of the filter housing 24, and a rotating plate 36 is attached to the surface of the baffle 37. In this way, the baffle 37 prevents the rotating plate 36 from rotating too much under the action of the spring, which would affect its use.

[0032] A support roller 38 is connected to the surface of the first fixed plate 2 via a rotating shaft. The second toothed plate 10 is attached to the surface of the support roller 38. In this way, the support roller increases the support force for the second toothed plate 10, prevents the second toothed plate 10 from bending too much, and increases the stability of the device.

[0033] Combination Figures 1-7 The automatic winding machine for amorphous ribbon according to this embodiment is used as follows: When the winding machine performs the winding operation, the motor 3 on the first fixed plate 2 drives the drum 4 to rotate, thereby winding the amorphous ribbon onto the surface of the drum 4. The movable part 6 is slidably connected to the second fixed plate 5 fixed to the surface of the first fixed plate 2. Under the action of the compression spring, the movable part 6 drives the flexible roller 7 to press the amorphous ribbon and make it taut. When the amorphous ribbon encounters special circumstances and becomes too taut, it will push the movable part 6 to move upward, thereby driving the first toothed plate 8 to move upward, causing the first gear 9 to rotate, causing the second toothed plate 10 to move, thereby driving the steering wheel 12 on the movable block 11 to move, thereby reducing the tension of the amorphous ribbon and preventing breakage.

[0034] In this embodiment, since amorphous ribbons may have a lot of debris remaining on their surface after production, direct winding may cause scratches on the surface of the amorphous ribbons. Therefore, please refer to [the relevant documentation / reference needed]. Figures 1-7In this embodiment, before the amorphous strip passes the steering wheel 12, it passes through the dust cover 13 and moves between two rubber wheels connected by a rotating shaft inside the dust cover 13, driving the rubber roller 14 to rotate. The rubber roller 14, through the transmission structure of the first helical gear 15, the second helical gear 16, the first transmission rod 17, the third helical gear 18, the fourth helical gear 19, the second gear 20, and the third gear 21, drives the roller brush 22, which is fixedly connected to the second gear 20 and the third gear 21, to move inside the dust cover 13. The side rotation scrapes off the debris from both sides of the amorphous ribbon, and the fan 25 is started, allowing the debris to enter the filter housing 24 through the connecting pipe and be filtered by the filter plate. A fan blade 27 is installed in the air duct 23 connecting the fan 25 and the dustproof housing 13. The fan blade 27 rotates under the strong airflow of the fan 25, thereby rotating the second rotating rod and the irregularly shaped turntable 29. When the larger protruding circular surface on the irregularly shaped turntable 29 is in contact with the impact rod 30, the impact rod 30 is stationary. The irregularly shaped turntable rotates counterclockwise... When the rotating disc 29 causes the protruding circular surface to disengage from the impact rod 30, the impact rod 30 will move forward under the action of the compression spring and strike the filter plate, causing it to vibrate. As the irregularly shaped turntable 29 continues to rotate, the protrusion on the irregularly shaped turntable 29 will push the protrusion on the impact plate to move backward and reset. Thus, while the irregularly shaped turntable 29 rotates, it continuously strikes the filter plate, shaking off the debris on the filter plate to prevent clogging. The shaken-off debris will fall into the collection box 33 inserted inside the filter housing 24. At this time, the electric push rod 35 is activated to drive the push housing 34. 4. Push the debris collected in direct contact with the filter housing 24 on the collection box 33. During this process, the pusher 34 will push open the rotating plate 36 that isolates the collection box 33 and the filter housing 24, allowing the debris to enter the other end of the collection box 33. When the electric push rod 35 retracts and drives the pusher 34 to reset, the rotating plate 36 connected to the inside of the filter housing 24 through the rotating shaft will reset under the action of the rotating spring, and isolate the debris collected in the collection box 33 again, preventing the debris from flying around under the strong wind in the filter housing 24 and making it easier to collect.

[0035] Although the present invention has been described above with reference to embodiments, various modifications can be made and components can be replaced with equivalents without departing from the scope of the present invention. In particular, as long as there is no structural conflict, the features in the embodiments disclosed in this invention can be combined with each other in any way. The lack of an exhaustive description of these combinations in this specification is merely for the sake of brevity and resource conservation. Therefore, the present invention is not limited to the specific embodiments disclosed herein, but includes all technical solutions falling within the scope of the claims.

Claims

1. An automatic winding machine for amorphous ribbon, comprising: The winding machine body (1) has a first fixed plate (2) fixedly connected to the top of the winding machine body (1). The first fixed plate (2) has a motor (3) connected to the surface of the first fixed plate (2) by bolts. The motor (3) has a drum (4) connected to the surface of the motor (3) by a rotating rod. The first fixed plate (2) has a second fixed plate (5) fixedly connected to the surface of the first fixed plate (2). The bottom of the second fixed plate (5) has a movable part (6) connected to the bottom by a spring. The movable part (6) has the second fixed plate (5) penetrating through the surface of the movable part (6). The bottom of the movable part (6) has a flexible roller (7) connected to the bottom by a rotating shaft. The movable part (6) has a first toothed plate (8) fixedly connected to the surface of the movable part (6). The first toothed plate (8) has a first gear (9) meshing with the surface of the first toothed plate (8). The first gear (9) has a second toothed plate (10) meshing with the surface of the first gear (9). The second toothed plate (10) has a movable block (11) fixedly connected to the surface of the second toothed plate (10). The movable block (11) has a first fixed plate (2) connected to the surface of the movable block (11) by a slider groove. The movable block (11) has a steering wheel (12) connected to the surface of the movable block (11) by a bearing.

2. The automatic winding machine for amorphous ribbon according to claim 1, characterized in that, A dustproof shell (13) is fixedly connected to the surface of the main body (1) of the winding machine. A rubber roller (14) is connected to the inside of the dustproof shell (13) via a rotating shaft. A first helical gear (15) is fixedly connected to the surface of the rubber roller (14). A second helical gear (16) is meshed with the surface of the first helical gear (15). A first transmission rod (17) is fixedly connected to the surface of the second helical gear (16). A third helical gear (18) is fixedly connected to the other end of the first transmission rod (17). A fourth helical gear (19) is meshed with the surface of the third helical gear (18). A second gear (20) is fixedly connected to the surface of the fourth helical gear (19). A third gear (21) is meshed with the surface of the second gear (20). A roller brush (22) is fixedly connected to the surface of the third gear (21).

3. The automatic winding machine for amorphous ribbon according to claim 2, characterized in that, The bottom of the dustproof shell (13) is connected to the filter shell (24) via a connecting pipe. The surface of the filter shell (24) is fixedly connected to the air duct pipe (23). The other end of the air duct pipe (23) is fixedly connected to the fan (25). An inclined filter plate (32) is installed inside the filter shell (24). A connecting rod (26) is fixedly connected inside the air duct pipe (23). A second transmission rod (28) is connected to the surface of the connecting rod (26) via a bearing. A fan blade (27) is fixedly connected to one end of the second transmission rod (28). A shaped turntable (29) is fixedly connected to the other end of the second transmission rod (28). A striker (30) is attached to the surface of the shaped turntable (29). A third fixing plate (31) penetrates the surface of the striker (30). The striker (30) is connected to the surface of the third fixing plate (31) via a spring.

4. The automatic winding machine for amorphous ribbon according to claim 3, characterized in that, A collection box (33) is inserted inside the filter housing (24). A rotating plate (36) is connected to the inside of the filter housing (24) via a rotating shaft. The filter housing (24) is connected to the surface of the rotating plate (36) via a rotating spring. A push shell (34) is slidably connected to the inside of the filter housing (24). An electric push rod (35) is installed on the surface of the push shell (34).

5. The automatic winding machine for amorphous ribbon according to claim 4, characterized in that, A baffle (37) is fixedly connected to the inside of the filter housing (24), and a rotating plate (36) is attached to the surface of the baffle (37).

6. The automatic winding machine for amorphous ribbon according to claim 1, characterized in that, The surface of the first fixed plate (2) is connected to a support roller (38) via a rotating shaft, and the surface of the support roller (38) is fitted with a second toothed plate (10).

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