Fork truck wading alarm device

By designing a forklift water wading alarm device, a double-layer network structure and liquid detection module are used to achieve real-time early warning of forklift water wading, solving the problem of lack of early warning for off-road forklifts in water wading environments and improving safety.

CN224242638UActive Publication Date: 2026-05-15LONKING SHANGHAI FORKELEVATOR
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
LONKING SHANGHAI FORKELEVATOR
Filing Date
2025-05-19
Publication Date
2026-05-15

AI Technical Summary

Technical Problem

Existing off-road forklifts lack effective warning devices in water-crossing environments, resulting in the inability to promptly alert drivers and posing a safety hazard.

Method used

A forklift water wading alarm device was designed, including a starter battery, a buzzer, and a water wading alarm. It uses a double-layer network structure and a liquid detection module to detect moisture, and realizes the alarm function through electrical module connection, ensuring the power supply of the electrical system in a closed environment.

Benefits of technology

It can issue an alarm in time when a forklift is wading through water, avoiding damage to the forklift and personal injury caused by wading through too deep water, thus improving safety.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a forklift fording alarm device which comprises a starting battery, a buzzer and a fording alarm, and the fording alarm is connected with the starting battery and the buzzer through wires. The wading alarm comprises an electrical module with a liquid detection module, the lower part of the electrical module is arranged in the double-layer net pipe, and the upper part of the electrical module penetrates through the double-layer net pipe and is connected with the mounting bracket; the double-layer net pipe comprises a double-layer net pipe inner pipe and a double-layer net pipe outer pipe, the double-layer net pipe inner pipe is arranged in the double-layer net pipe outer pipe, a circle of gap is formed between the double-layer net pipe inner pipe and the double-layer net pipe outer pipe, and small holes are formed in the upper sides and the lower sides of the double-layer net pipe inner pipe and the double-layer net pipe outer pipe; the small holes in the inner pipe of the double-layer net pipe and the small holes in the outer pipe of the double-layer net pipe are arranged in a staggered mode. By means of the device, when the forklift forks too deep, an alarm can be given out in time, so that a driver can take parking measures in time, and the forklift is prevented from being damaged and personnel are prevented from being hurt due to the fact that the forklift forks too deep.
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Description

Technical Field

[0001] This utility model relates to a forklift water wading alarm device, belonging to the technical field of forklift alarm devices. Background Technology

[0002] As the forklift industry continues to develop and forklift technology matures, the operational areas of forklifts are becoming increasingly diverse. To meet the demands of harsh outdoor working environments, off-road forklifts have emerged. However, even though off-road forklifts can adapt to a large portion of outdoor environments, they still fall short in some unknown situations, such as wading through deep water. Therefore, in such water-related environments, there is an urgent need for an alarm device to warn of water risks, thereby protecting personal and property safety. Summary of the Invention

[0003] The technical problem this invention aims to solve is: how to provide early warning for forklifts wading through water.

[0004] To solve the above-mentioned technical problems, the present invention provides a forklift water wading alarm device, characterized in that it includes a starting battery, a buzzer, and a water wading alarm. The water wading alarm is connected to the starting battery and the buzzer via wires. The water wading alarm includes an electrical module with a liquid detection module. The lower part of the electrical module is located inside a double-layer mesh tube, and the upper part of the electrical module passes through the double-layer mesh tube and is connected to a mounting bracket. The double-layer mesh tube includes an inner tube and an outer tube. The inner tube is located inside the outer tube, and a gap is provided between the inner and outer tubes. Small holes are opened on both the upper and lower sides of the inner and outer tubes. The small holes on the inner and outer tubes are staggered.

[0005] Preferably, the positive and negative terminals of the water wading alarm are connected to the positive and negative terminals of the starting battery, the S-terminal of the water wading alarm is connected to the positive terminal of the buzzer, and the negative terminal of the buzzer is connected to the negative terminal of the starting battery.

[0006] Preferably, the electrical module has a U-shaped structure, consisting of small blocks and large blocks. One end of the double-layer mesh tube has an open end, and the other end has a small opening. The small blocks of the electrical module pass through the small opening of the double-layer mesh tube and the through hole on the mounting bracket in sequence. The outer side of the small blocks of the electrical module is connected by a fastening nut threaded on and fastened to the mounting bracket. The open end of the double-layer mesh tube is sealed by a rubber plug. A sealing ring is provided between the inner side of the small opening of the double-layer mesh tube and the large block.

[0007] Preferably, the double-layer network tube is composed of a double-layer network tube upper sealing plate, a double-layer network tube inner tube, and a double-layer network tube outer tube. The top of both the double-layer network tube inner tube and the double-layer network tube outer tube are connected to the double-layer network tube upper sealing plate, and the double-layer network tube upper sealing plate is provided with a small opening for the upper end of the electrical module to pass through.

[0008] Preferably, the electrical module is connected to a liquid detection module at its bottom, and the liquid detection module is positioned above the small holes on the inner tube and the outer tube of the double-layer mesh tube, respectively.

[0009] Preferably, the bottom of the liquid detection module is located at the higher of the small holes on the inner tube and the outer tube of the double-layer mesh tube.

[0010] Preferably, the small holes in the inner tube and the outer tube of the double-layer mesh tube are arranged with a 90° offset around the circumference.

[0011] Preferably, the electrical module includes a liquid detection module, an A / D conversion module, an execution module, a step-down module, and a main control module, which are connected in sequence. The step-down module is also connected to the main control module and the execution module.

[0012] The device of this invention can issue an alarm in time when a forklift is wading through water that is too deep, so that the driver can take timely measures to stop the forklift and avoid damage to the forklift and injury to personnel due to wading through water that is too deep. Attached Figure Description

[0013] Figure 1 This is a schematic diagram of the electrical module.

[0014] Figure 2 This is a schematic diagram of the electrical principle of a forklift water wading alarm device.

[0015] Figure 3 This is the front view of the water alarm.

[0016] Figure 4 This is a side view of a water wading alarm.

[0017] Figure 5 This is a schematic diagram of the installation of a forklift water wading alarm device.

[0018] in:

[0019] 1 is a water wading alarm; 2 is a buzzer; 3 is a starting battery;

[0020] 11 is a fastening nut; 12 is a mounting bracket; 13 is an electrical module; 14 is a double-layer mesh tube; 15 is a sealing ring; 16 is a rubber plug; 17 is a vent; 18 is a liquid detection module; 19 is a water inlet;

[0021] 141 is the top cover plate of the double-layer network tube; 142 is the inner tube of the double-layer network tube; 143 is the outer tube of the double-layer network tube. Detailed Implementation

[0022] To make this utility model more apparent and understandable, preferred embodiments are described in detail below with reference to the accompanying drawings.

[0023] This utility model provides a forklift water wading alarm device, such as Figure 2 As shown, it includes a starting battery 3, a buzzer 2, and a wading alarm 1. The wading alarm 1 is connected to the starting battery 3 and the buzzer 2 via wires. The starting battery 3 provides power to the entire vehicle's electrical system (including the wading alarm device). When the forklift wades through deep water, the wading alarm 1 outputs a 12V operating voltage. The buzzer 2 is connected to the wading alarm 1 and, upon receiving the operating voltage from the wading alarm 1, emits an audible alarm.

[0024] The positive and negative terminals of the wading alarm 1 are connected to the positive and negative terminals of the starting battery 3. The source terminal (S) of the wading alarm 1 is connected to the positive terminal of the buzzer 2, and the negative terminal of the buzzer 2 is connected to the negative terminal of the starting battery 3. The starting battery 3 powers the entire system circuit. When the wading alarm 1 senses water, its source terminal outputs 12V, which is transmitted to the positive terminal of the buzzer 2. The buzzer 2 then continuously sounds the alarm. Conversely, when there is no water, the source terminal of the wading alarm 1 has no output voltage. The buzzer 2 is not powered and therefore does not sound.

[0025] In this embodiment, the starting battery 3 is a 12V starting battery.

[0026] like Figure 3 , Figure 4 As shown, the water wading alarm 1 consists of an electrical module 13, a mounting bracket 12, a double-layer mesh tube 14, a rubber plug 16, a sealing ring 15, and a fastening nut 11. The water wading alarm 1 is fixed to the front and rear ends of the forklift frame via the mounting bracket 12. The double-layer mesh tube 14, rubber plug 16, and sealing ring 15 provide a sealed environment for the electrical module 13, preventing accidental water ingress and false alarm triggering. The fastening nut 11 secures all the components of the water wading alarm 1 together.

[0027] The specific structure is as follows: The electrical module 13 has a convex shape, consisting of a small block and a large block. One end of the double-layer mesh tube 14 has an open end, and the other end has a small opening. The electrical module 13 is housed within the double-layer mesh tube 14. The small block of the electrical module 13 passes sequentially through the small opening of the double-layer mesh tube 14 and the through hole on the mounting bracket 12, and is threadedly connected to the outside of the small block of the electrical module 13 by a fastening nut 11. The open end of the double-layer mesh tube 14 is sealed by a rubber plug 16. A sealing ring 15 is provided between the inside of the small opening of the double-layer mesh tube 14 and the large block. The small block of the electrical module 13 matches the small opening of the double-layer mesh tube 14, the through hole on the mounting bracket 12, and the sealing ring 15. The maximum outer diameter of the large block is larger than the maximum outer diameter of the small block.

[0028] The double-layer network pipe 14 consists of a double-layer network pipe upper sealing plate 141, a double-layer network pipe inner pipe 142, and a double-layer network pipe outer pipe 143. The double-layer network pipe inner pipe 142 is located inside the double-layer network pipe outer pipe 143, and a gap is provided between the double-layer network pipe inner pipe 142 and the double-layer network pipe outer pipe 143. The top of both the double-layer network pipe inner pipe 142 and the double-layer network pipe outer pipe 143 are connected to the double-layer network pipe upper sealing plate 141. The double-layer network pipe upper sealing plate 141 has a small opening for the small block of the electrical module 13 to pass through. Small holes are opened on the upper and lower sides of the double-layer network pipe inner pipe 142 and the double-layer network pipe outer pipe 143. The lower hole is a water inlet 19, and the upper hole is a vent 17, so as to ensure that the air in the pipe can be discharged in time when water enters through the water inlet 19.

[0029] The bottom of the electrical module 13 is connected to a liquid detection module 18, which is positioned above the small holes on the inner tube 142 and the outer tube 143 of the double-layer mesh pipe.

[0030] In this embodiment, the bottom of the liquid detection module 18 is located at the higher of the small holes on the inner tube 142 and the outer tube 143 of the double-layer mesh tube.

[0031] Small holes are provided on the side walls of the inner tube 142 and the outer tube 143 of the double-layer mesh tube near the bottom and near the top, and the positions of the small holes on the inner tube 142 and the outer tube 143 of the double-layer mesh tube are staggered.

[0032] In this embodiment, the small holes of the inner tube 142 and the outer tube 143 of the double-layer mesh tube are staggered by 90° around the circumference. This arrangement ensures that in case of rain or splashing water, water can enter the outer tube through the small holes of the outer tube 143 but not the inner tube 142. This ensures the dryness of the inner tube 142 and the accuracy of the electrical module 13's detection. A sealing ring 15 is installed between the inside of the double-layer mesh tube 14 and the electrical module 13 to prevent moisture from seeping into the inside of the double-layer mesh tube 14 from above.

[0033] When installing the water alarm 1, cover the upper part of the electrical module 13 with the liquid detection module 18 at the bottom with the sealing ring 15, pass the electrical module 13 under the double-layer mesh tube 14 and through the mounting bracket 12, and then tighten it with the fastening nut 11. Finally, use the rubber plug 16 to seal the double-layer mesh tube 14.

[0034] When wading through water, water first enters the double-layer mesh pipe 143 through the inlet 19 below the outer pipe 143, then enters the inner pipe 142 through the inlet 19 below the inner pipe 142, and finally the water comes into contact with the liquid detection module 18 at the bottom of the electrical module 13. When the liquid detection module 18 comes into contact with the water, the buzzer 2 immediately sounds an alarm.

[0035] When the water alarm 1 is accidentally damaged or the double-layer network tube 14 is clogged and needs cleaning and maintenance, the rubber plug 16 can be removed and then it can be cleaned and maintained, or the electrical module 13 can be replaced.

[0036] like Figure 1 As shown, the electrical module 13 integrates a liquid detection module 18, an A / D conversion module, an execution module, a step-down module, and a main control module. The step-down module, liquid detection module 18, A / D conversion module, main control module, and execution module are connected sequentially. The step-down module is also connected to both the main control module and the execution module. When the liquid detection module 18 detects moisture, the execution module outputs a 12V operating voltage. The working principle of the electrical module 13 is as follows:

[0037] The external starting battery 3 first outputs a stable voltage to the electrical module 13 through a step-down module, enabling it to operate normally. Then, when the liquid detection module 18 detects liquid, it outputs a stable and continuous voltage, which is then converted from analog to digital by an A / D converter and fed back to the main control module. Upon receiving the signal, the main control module transmits it to the execution module, which outputs a stable 12V operating voltage—the 12V output at the S-stage of the water wading alarm 1. Conversely, when the liquid detection module 18 does not detect liquid, it outputs zero voltage, which is then converted back to digital by the A / D converter and fed back to the main control module. Upon receiving this signal, the main control module transmits it to the execution module, which does not output voltage; that is, the S-stage of the water wading alarm 1 does not output voltage and remains in a high-impedance state.

[0038] like Figure 5 As shown, the installation process of this utility model on a forklift is as follows:

[0039] Two wading alarms 1 are placed at the front and rear ends of the forklift, respectively. A buzzer 2 is fixed to the front end of the forklift, and a starting battery 3 is fixed to the frame. When the forklift moves forward, if the wading depth exceeds the front wading alarm 1, the wading alarm 1 detects moisture, and the buzzer 2 sounds an alarm. When the forklift reverses, if the wading depth exceeds the rear wading alarm 1, the wading alarm 1 detects moisture, and the buzzer 2 sounds an alarm.

Claims

1. A forklift wading alarm device, characterized in that, The device includes a starting battery (3), a buzzer (2), and a water wading alarm (1). The water wading alarm (1) is connected to the starting battery (3) and the buzzer (2) via wires. The water wading alarm (1) includes an electrical module (13) with a liquid detection module (18). The lower part of the electrical module (13) is located inside a double-layer mesh tube (14), and the upper part of the electrical module (13) passes through the double-layer mesh tube (14) and is connected to a mounting bracket (12). The double-layer mesh tube (14) It includes a double-layer inner tube (142) and a double-layer outer tube (143). The double-layer inner tube (142) is located inside the double-layer outer tube (143). There is a gap between the double-layer inner tube (142) and the double-layer outer tube (143). Small holes are opened on both the upper and lower sides of the double-layer inner tube (142) and the double-layer outer tube (143). The small holes on the double-layer inner tube (142) and the small holes on the double-layer outer tube (143) are staggered.

2. The forklift wading alarm device as described in claim 1, characterized in that, The positive and negative terminals of the water wading alarm (1) are connected to the positive and negative terminals of the starting battery (3), the S terminal of the water wading alarm (1) is connected to the positive terminal of the buzzer (2), and the negative terminal of the buzzer (2) is connected to the negative terminal of the starting battery (3).

3. The forklift wading alarm device as described in claim 1, characterized in that, The electrical module (13) has a convex structure and is composed of small blocks and large blocks. One end of the double-layer mesh tube (14) is open and the other end is open. The small blocks of the electrical module (13) pass through the small opening of the double-layer mesh tube (14) and the through hole on the mounting bracket (12) in sequence. The outer side of the small blocks of the electrical module (13) is connected by a fastening nut (11) and fastened to the mounting bracket (12). The open end of the double-layer mesh tube (14) is sealed by a rubber plug (16). A sealing ring (15) is provided between the inner side of the small opening of the double-layer mesh tube (14) and the large block.

4. A forklift wading alarm device as described in claim 1, characterized in that, The double-layer network tube (14) consists of a double-layer network tube upper sealing plate (141), a double-layer network tube inner tube (142), and a double-layer network tube outer tube (143). The top of the double-layer network tube inner tube (142) and the double-layer network tube outer tube (143) are both connected to the double-layer network tube upper sealing plate (141). The double-layer network tube upper sealing plate (141) is provided with a small opening through which the upper end of the electrical module (13) can pass.

5. A forklift wading alarm device as described in claim 1, characterized in that, The electrical module (13) is connected to a liquid detection module (18) at the bottom. The liquid detection module (18) is higher than the position of the small hole on the inner tube (142) of the double-layer mesh tube and the position of the small hole on the outer tube (143) of the double-layer mesh tube.

6. A forklift wading alarm device as described in claim 5, characterized in that, The bottom of the liquid detection module (18) is located at the higher of the small holes on the inner tube (142) and the outer tube (143) of the double-layer mesh tube.

7. A forklift wading alarm device as described in claim 1, characterized in that, The small holes of the inner tube (142) and the outer tube (143) of the double-layer mesh tube are arranged with a 90° offset around the circumference.

8. A forklift wading alarm device as described in claim 1, characterized in that, The electrical module (13) includes a liquid detection module (18), an A / D conversion module, an execution module, a step-down module, and a main control module. The step-down module, liquid detection module (18), A / D conversion module, main control module, and execution module are connected in sequence. The step-down module is also connected to the main control module and the execution module.