Conveying device for ink filling

By using photoelectric sensors and electric push rods in conjunction with adjustment components, the spacing between bottles in the ink filling and conveying device is adjusted in real time, solving the problem of spacing disorder caused by conveyor belt speed fluctuations and ensuring filling accuracy and production continuity.

CN224242696UActive Publication Date: 2026-05-15GANZHOU BANGCHEN COLOR SPRAY TECH CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
GANZHOU BANGCHEN COLOR SPRAY TECH CO LTD
Filing Date
2025-06-28
Publication Date
2026-05-15

AI Technical Summary

Technical Problem

Existing ink filling and conveying equipment suffers from inconsistent conveyor belt speeds, leading to disordered bottle spacing, which affects filling accuracy and production continuity.

Method used

Using photoelectric sensors in conjunction with electric push rods and adjustment components, the system detects the bottle position in real time and automatically adjusts the bottle spacing. It also blocks or allows subsequent bottles to pass through by limit blocks, ensuring precise control of the bottle spacing.

Benefits of technology

It enables precise control of bottle spacing during the conveying process, ensuring the consistency of bottle queues at the filling station and subsequent processes, and adapting to the needs of limiting and adjusting the spacing of bottles of different specifications.

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Abstract

The utility model discloses a conveying device for ink filling, and belongs to the technical field of ink. A photoelectric sensor is arranged on one side of the top face of the conveying belt, an adjusting rod is welded to the other side of the rack, an adjusting assembly is connected to the adjusting rod in a threaded mode, the adjusting assembly comprises a supporting plate, an adjusting plate is welded to the top end of the supporting plate, and an electric push rod is installed on the top face of the adjusting plate. A supporting assembly is installed on one side of the conveying belt and comprises a support, the top end of the support is in threaded connection with a rotary knob, and a supporting rod is inserted into one side of the support. Through cooperation of a photoelectric sensor, an adjusting rod, an adjusting assembly and a supporting assembly, when the photoelectric sensor detects that a bottle passing signal reaches a preset target spacing position before a limiting block in real time, an electric push rod automatically stretches out to block subsequent bottles, and the electric push rod retracts to release after the current bottle passes, so that precise control over the bottle spacing is achieved; and the problem of disordered spacing caused by fluctuation of the conveying speed is solved.
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Description

Technical Field

[0001] This utility model relates to the field of ink technology, specifically to an ink filling and conveying device. Background Technology

[0002] In the ink production process, the filling stage is a key process to ensure product quality and production efficiency. As the core component connecting ink storage and filling stations, the performance of the conveying device directly affects filling accuracy, production continuity and product safety.

[0003] Existing conveyor systems mostly use fixed mechanical limiters or simple timer controls. When the conveyor belt speed is unstable, relying solely on mechanical barriers at fixed intervals can cause problems such as excessively large or small gaps between bottles due to sudden increases or decreases in speed, or even accumulation and collisions, affecting the positioning accuracy of bottles at the filling station. Utility Model Content

[0004] The purpose of this invention is to provide a conveying device for ink filling. Through the cooperation of a photoelectric sensor, an adjusting rod, an adjusting component, and a supporting component, the photoelectric sensor detects the bottle passing signal in real time. When the bottle reaches the preset target spacing position before reaching the limit block, the electric push rod automatically extends to block the subsequent bottle. After the current bottle passes, it retracts to release the bottle, thus achieving precise control of the bottle spacing. This solves the problem of spacing disorder caused by fluctuations in conveying speed and ensures the consistency of the bottle queue at the filling station and subsequent processes. Through the cooperation of the adjusting component and the supporting component, it can flexibly adapt to the external limit and spacing adjustment requirements of bottles of different specifications.

[0005] This utility model is achieved through the following technical solution:

[0006] This utility model relates to a conveying device for ink filling, comprising a frame, a conveyor belt mounted on the top of the frame, a photoelectric sensor mounted on one side of the top surface of the conveyor belt, an adjusting rod welded to the other side of the frame, an adjusting assembly threadedly connected to the adjusting rod, the adjusting assembly including a support plate, an adjusting plate welded to the top of the support plate, an electric push rod mounted on the top surface of the adjusting plate, a limit block mounted at one end of the electric push rod, a support assembly mounted on one side of the conveyor belt, the support assembly including a support, a knob threadedly connected to the top of the support, a support rod inserted into one side of the support, a locking block welded to one end of the support rod, a locking seat threadedly connected to the middle of the support rod, and a limit rod clamped on the locking seat.

[0007] Furthermore, an adjustment groove is provided through one side of the adjustment rod, and both the support plate and the adjustment plate are in the shape of an "L" plate. Both the support plate and the adjustment plate have slots provided through both sides, and bolts are threaded onto the slots on both sides of the support plate and the adjustment plate. The support plate is threaded onto the adjustment rod by bolts passing through the slots on the support plate and the adjustment grooves on the adjustment rod in sequence.

[0008] Furthermore, the adjusting plate and the support plate are combined in a "T" shape. The short end of the "L" shaped adjusting plate has a through-hole. One end of the electric push rod extends through the through-hole and is located on the other side of the short end of the "L" shaped adjusting plate. The limiting block extends above the conveyor belt. There are three adjusting components, which are sequentially threaded onto the adjusting rod.

[0009] Furthermore, there are four support components, which are arranged in pairs at both ends of the conveyor belt. The top of the support has a threaded hole, and the side of the support has a plug hole. The threaded hole and the plug hole are connected. One end of the support rod is inserted into the plug hole, and the bottom end of the knob is inserted through the threaded hole and abuts against the top surface of the support rod.

[0010] Furthermore, the card holder is in the shape of a "U" plate, with an adjustment hole through the middle of the card holder. The other end of the support rod extends through the adjustment hole and is set on one side of the card holder. One side of the card block is abutted against the card holder. There are gaps between the upper and lower ends of the card block and the opposite side walls of the two extension rods of the "U" plate of the card holder. The limiting rod is clamped on one side of the card holder by the card block. There are four limiting rods, and the four limiting rods are set in pairs on both sides above the conveyor belt.

[0011] This utility model has the following beneficial effects:

[0012] This invention utilizes a photoelectric sensor, an adjusting rod, an adjusting assembly, and a supporting assembly. The photoelectric sensor detects the bottle's passage signal in real time. When the bottle reaches the preset target distance position before the limit block, the electric push rod automatically extends to block the subsequent bottle. After the current bottle passes, it retracts to release the bottle, achieving precise control of the bottle spacing. This solves the problem of spacing chaos caused by fluctuations in conveying speed and ensures the consistency of the bottle queue at the filling station and subsequent processes. Through the cooperation of the adjusting assembly and the supporting assembly, it can flexibly adapt to the external limit and spacing adjustment needs of bottles of different specifications.

[0013] Of course, any product implementing this utility model does not necessarily need to achieve all of the advantages described above at the same time. Attached Figure Description

[0014] Figure 1 This is a schematic diagram of the conveying device.

[0015] Figure 2 This is a schematic diagram of the adjusting rod and adjusting assembly.

[0016] Figure 3 A schematic diagram of the supporting components;

[0017] Figure 4 This is a schematic diagram of the internal structure of the conveying device.

[0018] In the diagram: 1. Frame; 2. Conveyor belt; 3. Photoelectric sensor; 4. Adjusting rod; 5. Adjusting assembly; 501. Support plate; 502. Adjusting plate; 503. Electric push rod; 504. Limit block; 6. Support assembly; 601. Support; 602. Knob; 603. Support rod; 604. Locking block; 605. Locking seat; 7. Limiting rod. Detailed Implementation

[0019] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0020] Please see Figure 1-4This utility model provides a technical solution: an ink filling conveyor device, including a frame 1, a conveyor belt 2 mounted on the top of the frame 1, the conveyor belt 2 being driven by a three-phase asynchronous motor, and a photoelectric sensor 3 being installed on one side of the top surface of the conveyor belt 2. The photoelectric sensor 3 is a through-beam photoelectric switch photoelectric sensor, model Omron E3Z-T61. The photoelectric sensor 3 is externally connected to a PLC controller, model Siemens S7-1200 and encoder Pepperl+Fuchs RVI58N. When the ink filling bottle passes by, a signal is sent to the PLC. The PLC reads the encoder pulse value to calculate the bottle position. When the bottle reaches the preset position, at the target distance in front of the limit block 504, the electric push rod 503 is controlled. The electric push rod 503 can... The system uses an Airtac ATP16-100 model to extend and block subsequent bottles. After the current bottle passes, the PLC performs a delay calculation based on the bottle length and the speed of conveyor belt 2, and then retracts the push rod to release the bottle, achieving precise control of the bottle spacing. An adjusting rod 4 is welded to the other side of the frame 1, and an adjusting component 5 is threaded onto the adjusting rod 4. An adjusting groove is formed through one side of the adjusting rod 4. Both the support plate 501 and the adjusting plate 502 are L-shaped plates, with slots formed through both sides. Bolts are threaded onto the slots on both sides of the support plate 501 and the adjusting plate 502. The support plate 501 is threaded onto the adjusting rod 4 via bolts that pass through the slots on the support plate 501 and the adjusting groove on the adjusting rod 4. The adjusting component 5 includes a support... A support plate 501 is provided, and an adjusting plate 502 is welded to the top of the support plate 501. An electric push rod 503 is installed on the top surface of the adjusting plate 502, and a limit block 504 is installed at one end of the electric push rod 503. The adjusting plate 502 and the support plate 501 are combined to form a "T"-shaped plate. An installation hole is provided through the short end of the "L"-shaped plate of the adjusting plate 502. One end of the electric push rod 503 extends through the installation hole and is located on the other side of the short end of the "L"-shaped plate of the adjusting plate 502. The limit block 504 extends and is located above the conveyor belt 2. There are three adjusting components 5, which are sequentially threaded onto the adjusting rod 4. A support component 6 is installed on one side of the conveyor belt 2. The support component 6 includes a support 601, and a knob 602 is threadedly connected to the top of the support 601. A support rod 603 is inserted into one side, and there are four support components 6. The four support components 6 are arranged in pairs at both ends of the conveyor belt 2. The top of the support 601 has a threaded hole, and the side of the support 601 has an insertion hole. The threaded hole and the insertion hole are connected. One end of the support rod 603 is inserted into the insertion hole. The bottom end of the knob 602 passes through the threaded hole and abuts against the top surface of the support rod 603. A locking block 604 is welded to one end of the support rod 603. A locking seat 605 is threadedly connected to the middle of the support rod 603. A limiting rod 7 is clamped on the locking seat 605. The locking seat 605 is U-shaped and has an adjustment hole through the middle of the locking seat 605. The other end of the support rod 603 passes through the adjustment hole and extends to one side of the locking seat 605. One side of the locking block 604 abuts against the locking seat 605.The upper and lower ends of the locking block 604 and the two extension rods of the "U"-shaped plate of the locking seat 605 have gaps on their opposite side walls. The limiting rods 7 are clamped to one side of the locking seat 605 by the locking block 604. There are four limiting rods 7, arranged in pairs on both sides above the conveyor belt 2.

[0021] First, connect an external power supply to the electrical equipment in this device. Place the device in the designated working position. The conveyor belt 2 on the frame 1 is driven by a three-phase asynchronous motor. When the photoelectric sensor 3 detects the passing of an ink-filling bottle, it calculates the bottle's position. When the bottle reaches the preset target distance position before the limit block 504, it controls the electric push rod 503 to extend, blocking subsequent bottles through the limit block 504. After the current bottle passes and the sensor signal disappears, it controls the electric push rod 503 to retract and allow the next bottle to pass, achieving precise control of the bottle spacing. Adjustment component 5, through the support plate... The L-shaped slot of the adjustment plate 501 and the adjustment plate 502 are bolted together, and can move up and down along the adjustment slot of the adjustment rod 4, driving the electric push rod 503 and the limit block 504 to adjust the height and lateral position. The support assembly 6 fixes the support rod 603 through the knob 602 on the support 601. The card seat 605 connected in the middle of the support rod 603 holds the limit rod 7. The position of the limit rod is adjusted by the gap between the card block 604 and the card seat 605. The two sets of limit rods 7 are set on both sides above the conveyor belt 2, and together with the limit block 504, they realize the posture restriction and spacing control during the bottle conveying process.

[0022] The preferred embodiments of this utility model disclosed above are merely illustrative of the present utility model. These preferred embodiments do not exhaustively describe all details, nor do they limit the utility model to the specific implementations described. Clearly, many modifications and variations can be made based on the content of this specification. This specification selects and specifically describes these embodiments to better explain the principles and practical applications of this utility model, thereby enabling those skilled in the art to better understand and utilize it. This utility model is limited only by the claims and their full scope and equivalents.

Claims

1. An ink filling conveying device, comprising a frame (1), characterized in that: A conveyor belt (2) is installed at the top of the frame (1). A photoelectric sensor (3) is installed on one side of the top surface of the conveyor belt (2). An adjusting rod (4) is welded to the other side of the frame (1). An adjusting assembly (5) is threaded onto the adjusting rod (4). The adjusting assembly (5) includes a support plate (501). An adjusting plate (502) is welded to the top of the support plate (501). An electric push rod (503) is installed on the top surface of the adjusting plate (502). A limit block (504) is installed at one end, and a support assembly (6) is installed on one side of the conveyor belt (2). The support assembly (6) includes a support (601), a knob (602) is threadedly connected to the top of the support (601), a support rod (603) is inserted into one side of the support (601), a locking block (604) is welded to one end of the support rod (603), and a locking seat (605) is threadedly connected to the middle of the support rod (603). A limit rod (7) is clamped on the locking seat (605).

2. The ink filling conveying device according to claim 1, characterized in that, The adjusting rod (4) has an adjusting groove through one side. The support plate (501) and the adjusting plate (502) are both L-shaped plates. The support plate (501) and the adjusting plate (502) have slots through both sides. Bolts are threaded onto the slots on both sides of the support plate (501) and the adjusting plate (502). The support plate (501) is threaded onto the adjusting rod (4) by bolts passing through the slots on the support plate (501) and the adjusting groove on the adjusting rod (4) in sequence.

3. The ink filling conveying device according to claim 2, characterized in that, The adjusting plate (502) and the support plate (501) are combined in a "T" shape. The short end of the "L" shaped plate of the adjusting plate (502) is provided with a mounting hole. One end of the electric push rod (503) extends through the mounting hole and is located on the other side of the short end of the "L" shaped plate of the adjusting plate (502). The limiting block (504) extends above the conveyor belt (2). There are three adjusting components (5), and the three adjusting components (5) are sequentially threaded onto the adjusting rod (4).

4. The ink filling conveying device according to claim 1, characterized in that, The number of the support components (6) is four. The four support components (6) are arranged in pairs at both ends of the conveyor belt (2). The top of the support (601) is provided with a threaded hole, and the side of the support (601) is provided with a plug hole. The threaded hole and the plug hole are connected. One end of the support rod (603) is inserted into the plug hole. The bottom end of the knob (602) is inserted through the threaded hole and abuts against the top surface of the support rod (603).

5. The ink filling conveying device according to claim 4, characterized in that, The card holder (605) is in the shape of a "U" plate. An adjustment hole is provided through the middle of the card holder (605). The other end of the support rod (603) extends through the adjustment hole and is disposed on one side of the card holder (605). One side of the card block (604) is abutted against the card holder (605). There is a gap between the upper and lower ends of the card block (604) and the two extension rods of the "U" plate of the card holder (605) on opposite side walls. The limiting rod (7) is clamped on one side of the card holder (605) by the card block (604). There are four limiting rods (7). The four limiting rods (7) are arranged in pairs on both sides above the conveyor belt (2).