Waste water recycling device of dyeing machine

By introducing flocculant addition and multi-stage filtration structure into the dyeing machine wastewater treatment system, the problem of difficulty in removing micron-sized pollutants in existing technologies has been solved, achieving efficient wastewater treatment and recycling, and reducing water waste and environmental pollution.

CN224242823UActive Publication Date: 2026-05-15SHAOXINGCOUNTY YUDA WEAVING & DYEING CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
SHAOXINGCOUNTY YUDA WEAVING & DYEING CO LTD
Filing Date
2025-05-30
Publication Date
2026-05-15

AI Technical Summary

Technical Problem

Existing technologies cannot effectively remove micron-sized and smaller pollutants from dyeing machine wastewater, leading to water waste and environmental pollution.

Method used

The system employs a flocculant dosing structure and a multi-stage filtration structure. By mixing the flocculant with the wastewater, impurities are agglomerated into large particles. The impurities are then removed in stages through the multi-stage filtration structure, and the backwashing component keeps the filtration structure unobstructed.

Benefits of technology

It enables the effective treatment and recycling of dyeing machine wastewater, reduces water waste, lowers environmental pollution, and improves treatment efficiency.

✦ Generated by Eureka AI based on patent content.

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  • Figure CN224242823U_ABST
    Figure CN224242823U_ABST
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Abstract

The utility model relates to the technical field of wastewater treatment and recycling, in particular to a dyeing machine wastewater recycling device. A dyeing machine waste water recycling device comprises a waste water collecting box, the waste water collecting box is used for collecting waste water discharged from a dyeing machine, the dyeing machine waste water recycling device further comprises a flocculating agent adding structure and a multi-stage filtering structure, the front portion of the waste water collecting box is communicated with a pretreatment box, the flocculating agent adding structure is arranged in the pretreatment box, and the multi-stage filtering structure is arranged in the pretreatment box. The multi-stage filtering structure is arranged in the waste water collecting box, and a water outlet of the waste water collecting box is used for being communicated with a dyeing machine. The wastewater treatment device has the following effects that a flocculating agent is fully mixed with wastewater, fine impurities in the wastewater are condensed into large particles, subsequent filtration is facilitated, the multi-stage filtration structure can remove the impurities in the wastewater in a staged and multi-layer mode, the wastewater treatment effect is improved, higher efficiency is achieved, waste of water resources is reduced, and pollution to the environment is reduced.
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Description

Technical Field

[0001] This application relates to the technical field of wastewater treatment and recycling, and in particular to a device for recycling wastewater from a dyeing machine. Background Technology

[0002] In the textile printing and dyeing industry, the dyeing process is an extremely important step. With the continuous development of the industry, dyeing techniques have become increasingly diverse and sophisticated, enabling the production of textiles with rich colors and superior quality. This meets market demands for fabrics of different colors and styles, greatly promoting the prosperity of the textile industry and playing a crucial role in many fields such as clothing and home textiles. However, the dyeing process generates a large amount of wastewater. Direct discharge of this wastewater not only results in a serious waste of water resources but also causes significant environmental pollution. Therefore, how to effectively treat and recycle dyeing machine wastewater has become a critical issue that urgently needs to be addressed within the industry.

[0003] Currently, the treatment and recycling of dyeing machine wastewater mostly involves filtering the wastewater through multiple layers of filters to remove larger particles. However, this method has almost no filtering effect on micron-sized or even smaller pollutants and cannot fully purify the wastewater. Utility Model Content

[0004] In order to improve the effect of wastewater treatment, this application provides a dyeing machine wastewater recycling device.

[0005] This application provides a wastewater recycling device for a dyeing machine, which adopts the following technical solution: it includes a wastewater collection tank for collecting wastewater discharged from the dyeing machine, and also includes a flocculant dosing structure and a multi-stage filtration structure. A pretreatment tank is connected to the front of the wastewater collection tank, the flocculant dosing structure is installed in the pretreatment tank, the multi-stage filtration structure is installed in the wastewater collection tank, and the outlet of the wastewater collection tank is connected to the dyeing machine.

[0006] By adopting the above technical solution, and by setting up a flocculant dosing structure in the pretreatment tank, the flocculant is fully mixed with the wastewater, causing the fine impurities in the wastewater to agglomerate into larger particles, which facilitates subsequent filtration. The multi-stage filtration structure can remove impurities in the wastewater in stages and at multiple levels, realizing the effective treatment and recycling of dyeing machine wastewater. This reduces water waste, lowers environmental pollution, improves wastewater treatment efficiency, and has higher effectiveness.

[0007] Preferably, the flocculant dosing structure includes a storage tank and a mixing component. The storage tank is used to store flocculant and is located on one side of the pretreatment tank. The storage tank and the pretreatment tank are connected by a first pipe. The mixing component is located inside the pretreatment tank and is used to mix the flocculant with the wastewater.

[0008] By adopting the above technical solution, the flocculant stored in the storage tank is added to the pretreatment tank through the first pipeline. Through flocculation, the suspended solids, colloids and other impurities in the wastewater are agglomerated into larger particles, which facilitates subsequent filtration or sedimentation.

[0009] Preferably, the mixing assembly includes a mixing motor, a drive rod, and multiple mixing rods. The mixing motor is disposed at the bottom of the pretreatment box, the drive rod is disposed inside the pretreatment box and one end of the drive rod is coaxially connected to the output shaft of the mixing motor, the mixing rods are arranged radially along the drive rod, and the multiple mixing rods are arranged at equal angular intervals circumferentially along the drive rod.

[0010] By adopting the above technical solution, when the mixing motor starts, it can drive the drive rod to rotate, which in turn drives the mixing rod to rotate. Under the stirring action of the mixing rod, the flocculant entering the pretreatment tank can be mixed more evenly with the wastewater.

[0011] Preferably, the drive rod has a main flocculant flow chamber, and the multiple mixing rods have secondary flocculant flow chambers. The first pipe is connected to the main flocculant flow chamber, and the main flocculant flow chamber and the secondary flocculant flow chambers are connected. The mixing rod has multiple flow holes, which are evenly distributed on the surface of the mixing rod and are connected to the secondary flocculant flow chambers.

[0012] By adopting the above technical solution, when the flocculant in the storage tank enters the main flocculant flow chamber through the first pipe, it will be diverted to each secondary flocculant flow chamber, and then flow into the wastewater in the pretreatment tank through the flow hole. Under the stirring action of the mixing rod, it can be mixed more evenly with the wastewater.

[0013] Preferably, a heating chamber is formed on the wall of the storage tank along the circumference of the storage tank, and a heating tube is provided inside the storage tank, the heating tube being spirally embedded in the heating chamber.

[0014] By adopting the above technical solutions, heating the flocculant can improve its activity and solubility, enabling it to better exert its flocculation effect.

[0015] Preferably, the multi-stage filtration structure includes a coarse filter screen and multiple layers of fine filter cartridges. The coarse filter screen and the multiple layers of fine filter cartridges are arranged sequentially from top to bottom in the wastewater collection tank along the depth direction of the wastewater collection tank. After the wastewater in the pretreatment tank enters the wastewater collection tank, it passes through the coarse filter screen and the multiple layers of fine filter cartridges in sequence.

[0016] By adopting the above technical solution, the wastewater in the pretreatment tank enters the wastewater collection tank and then passes through a coarse filter screen and multiple layers of fine filter cartridges in sequence. The coarse filter screen can filter out larger particulate impurities in the wastewater, while the multiple layers of fine filter cartridges further remove fine impurities in the wastewater.

[0017] Preferably, the wastewater collection tank is also equipped with a backwashing assembly, which includes a high-pressure water pump and a backwashing water gun. The water outlet direction of the backwashing water gun is opposite to the direction of the filtered water flow.

[0018] By adopting the above technical solution, the high-pressure water pump can provide sufficient pressure, so that the water sprayed by the backwash water gun has a strong impact force, which can effectively clean the impurities attached to the filter structure.

[0019] Preferably, an adjusting ball is fitted at the end of the backwash water gun away from the outlet, the adjusting ball is embedded in the bottom of the wastewater collection tank, and the adjusting ball is rotatably connected to the bottom wall of the wastewater collection tank.

[0020] By adopting the above technical solution, the spray angle of the backwash water gun can be adjusted by rotating the adjusting ball, so as to backwash the filter structure more comprehensively.

[0021] In summary, this application includes at least one of the following beneficial technical effects:

[0022] 1. By setting up a flocculant dosing structure in the pretreatment tank, the flocculant is fully mixed with the wastewater, causing the fine impurities in the wastewater to agglomerate into larger particles, which facilitates subsequent filtration. The multi-stage filtration structure can remove impurities in the wastewater in stages and at multiple levels, realizing the effective treatment and recycling of dyeing machine wastewater. This reduces water waste, lowers environmental pollution, improves wastewater treatment efficiency, and has higher efficiency.

[0023] 2. The backwashing unit can clean the filter structure regularly, keeping it unobstructed and efficient, and extending its service life. Attached Figure Description

[0024] Figure 1 This is a schematic diagram of the overall structure of this application;

[0025] Figure 2 This is a cross-sectional schematic diagram of a portion of the structure of this application;

[0026] Figure 3 This is a cross-sectional schematic diagram of a portion of the structure of this application;

[0027] Figure 4 yes Figure 2 A magnified view of part A in the middle;

[0028] Figure 5 This is a cross-sectional schematic diagram of a portion of the structure of this application;

[0029] Figure 6 yes Figure 3 A magnified view of part B in the diagram.

[0030] Explanation of reference numerals in the attached drawings: 110, Adsorption box; 1101, Honeycomb activated carbon adsorption block; 111, Water storage tank; 112, First reflux pipe; 113, Second reflux pipe; 114, Third reflux pipe; 115, Fourth reflux pipe; 116, Fifth reflux pipe; 117, First water pump; 118, Second water pump; 119, Third water pump; 120, Flocculant dosing structure; 121, Storage tank; 122, Mixing assembly; 1221, Mixing motor; 1222, Drive rod; 1223, Mixing rod; 123 124. Heating chamber; 125. Heating pipe; 126. First pipe; 127. Main chamber for flocculant flow; 128. Secondary chamber for flocculant flow; 139. Flow hole; 130. Multi-stage filtration structure; 131. Coarse filter screen; 132. Fine filter element; 140. Pretreatment box; 150. Wastewater collection box; 160. Backwash assembly; 161. High-pressure water pump; 162. Backwash water gun; 163. Adjusting ball; 164. Water supply tank; 165. Connecting hose; 166. Adjusting hand grip; 167. Connecting handle. Detailed Implementation

[0031] The present application will be further described in detail below with reference to the accompanying drawings.

[0032] This application discloses a wastewater recycling device for dyeing machines, which is used to improve the wastewater treatment effect.

[0033] refer to Figure 1 , Figure 2 and Figure 3A wastewater recycling device for a dyeing machine includes a wastewater collection tank 150, a flocculant dosing structure 120, a multi-stage filtration structure 130, an adsorption tank 110, and a water storage tank 111. The wastewater collection tank 150 is used to collect wastewater discharged from the dyeing machine 1. A pretreatment tank 140 is connected to the wastewater collection tank 150. The flocculant dosing structure 120 is installed in the pretreatment tank 140, and the multi-stage filtration structure 130 is installed in the wastewater collection tank 150. The outlet of the wastewater collection tank 150 is connected to the dyeing machine 1. By setting the flocculant dosing structure 120 in the pretreatment tank 140, the flocculant is fully mixed with the wastewater, causing the fine impurities in the wastewater to agglomerate into larger particles, which facilitates subsequent filtration. The multi-stage filtration structure 130 can remove impurities in the wastewater in stages and at multiple levels, realizing the effective treatment and recycling of wastewater from the dyeing machine 1. This reduces water waste, lowers environmental pollution, improves wastewater treatment efficiency, and has higher efficiency.

[0034] In this embodiment, the dyeing machine 1 and the pretreatment tank 140 are connected by a first return pipe 112, the pretreatment tank 140 and the wastewater collection tank 150 are connected by a second return pipe 113, the outlet of the wastewater collection tank 150 is connected to a third return pipe 114, the other end of the third return pipe 114 is connected to the adsorption tank 110, the adsorption tank 110 and the water storage tank 111 are connected by a fourth return pipe 115, and the water storage tank 111 and the dyeing machine 1 are connected by a fifth return pipe 116. The second return pipe 113 is connected to a first water pump 117, the fourth return pipe 115 is connected to a second water pump 118, and the fifth return pipe 116 is connected to a third water pump 119.

[0035] For details, please refer to Figure 2 The flocculant dosing structure 120 includes a storage tank 121 and a mixing component 122. The storage tank 121 is used to store flocculant and is located on one side of the pretreatment tank 140. A heating chamber 123 is provided on the tank wall of the storage tank 121 around the circumference of the storage tank 121. A heating pipe 124 is provided inside the storage tank 121 and is spirally embedded in the heating chamber 123. The heating pipe 124 can be an electric heating pipe 124, which converts electrical energy into heat energy to heat the flocculant in the storage tank 121, or a steam heating pipe 124, which uses the heat of steam for heating. Heating the flocculant can improve its activity and solubility, allowing it to better exert its flocculation effect.

[0036] The storage tank and the pretreatment tank 140 are connected by a first pipe 125. A mixing assembly 122 is disposed within the pretreatment tank 140 and is used to mix the flocculant with the wastewater. The mixing assembly 122 includes a mixing motor 1221, a drive rod 1222, and multiple mixing rods 1223. The mixing motor 1221 is disposed at the bottom of the pretreatment tank 140 and is typically a waterproof motor to prevent damage from wastewater immersion. The drive rod 1222 is disposed within the pretreatment tank 140 and one end is coaxially connected to the output shaft of the mixing motor 1221. In this embodiment... In the pretreatment tank 140, the drive rod 1222 is inserted at the bottom center position. The mixing rod 1223 is arranged radially along the drive rod 1222. Multiple mixing rods 1223 are arranged at equal angles around the drive rod 1222. The mixing rod 1223 is cylindrical with a smooth surface to facilitate the flow of wastewater. When the mixing motor 1221 is started, it can drive the drive rod 1222 to rotate, which in turn drives the mixing rod 1223 to rotate. Under the stirring action of the mixing rod 1223, the flocculant entering the pretreatment tank 140 can be mixed more evenly with the wastewater.

[0037] Further, refer to Figure 2 and Figure 4 The drive rod 1222 has a main flocculant flow chamber 126, and multiple mixing rods 1223 have secondary flocculant flow chambers 127. The first pipe 125 connects to the main flocculant flow chamber 126, and the main flocculant flow chamber 126 and the secondary flocculant flow chambers 127 are connected. Multiple flow holes 128 are opened on the mixing rod 1223, and the multiple flow holes 128 are evenly distributed on the surface of the mixing rod 1223. The flow holes 128 are connected to the secondary flocculant flow chambers 127. When the flocculant in the storage tank 121 enters the main flocculant flow chamber 126 through the first pipe 125, it will be diverted to each secondary flocculant flow chamber 127, and then flow into the wastewater in the pretreatment tank 140 through the flow holes 128. Under the stirring action of the mixing rod 1223, it can be mixed more evenly with the wastewater. Through flocculation, the suspended solids, colloids and other impurities in the wastewater are agglomerated into larger particles, which are convenient for subsequent filtration or sedimentation.

[0038] Further, refer to Figure 3 and Figure 5The multi-stage filtration structure 130 includes a coarse filter screen 131 and a multi-layer fine filter element 132. The coarse filter screen 131 and the multi-layer fine filter element 132 are arranged sequentially from top to bottom within the wastewater collection tank 150 along its depth direction. Wastewater from the pretreatment tank 140 enters the wastewater collection tank 150 and passes through the coarse filter screen 131 and the multi-layer fine filter element 132 sequentially. In this embodiment, the coarse filter screen 131 is a metal mesh, which can filter out larger particles of impurities in the wastewater. The multi-layer fine filter element 132 is a ceramic filter element, which further removes fine impurities in the wastewater. The adsorption tank 110 is filled with honeycomb activated carbon adsorption blocks 1101, with the honeycomb pores opening horizontally for flow.

[0039] In addition, refer to Figure 3 and Figure 6 The wastewater collection tank 150 is also equipped with a backwashing assembly 160, which includes a high-pressure water pump 161 and a backwashing water gun 162. The water outlet direction of the backwashing water gun 162 is opposite to the direction of the filtered water flow. The high-pressure water pump 161 can provide sufficient pressure so that the water sprayed by the backwashing water gun 162 has a strong impact force, which can effectively clean the impurities attached to the multi-stage filter structure 130. An adjusting ball 163 is fitted on the end of the backwashing water gun 162 away from the outlet. The adjusting ball 163 is embedded in the bottom of the wastewater collection tank 150 and is damped and rotatably connected to the bottom wall of the wastewater collection tank 150. By rotating the adjusting ball 163, the spray angle of the backwash water gun 162 can be adjusted to more comprehensively backwash the filter structure. In this embodiment, the high-pressure water pump 161 is connected to the water supply tank 164. An adjusting handle 166 and a connecting handle 167 are provided between the high-pressure water pump 161 and the adjusting ball 163. The backwash water gun 162 and the high-pressure water pump 161 are connected by a connecting hose 165. The adjusting handle 166, the connecting handle 167 and the adjusting ball 163 are sequentially fitted onto the connecting hose 165.

[0040] The implementation principle of the dyeing machine wastewater recycling device in this application embodiment is as follows: By setting a flocculant addition structure 120 in the pretreatment tank 140, the flocculant is fully mixed with the wastewater, causing the fine impurities in the wastewater to agglomerate into larger particles, which facilitates subsequent filtration. The multi-stage filtration structure 130 can remove impurities in the wastewater in stages and at multiple levels, improving the filtration effect. The backwashing component 160 can periodically clean the filtration structure, keeping it unobstructed and efficient, and extending its service life. The entire device realizes the effective treatment and recycling of dyeing machine 1 wastewater, which reduces water waste and environmental pollution. Compared with existing wastewater treatment methods, it has better treatment effect and higher efficiency.

[0041] The embodiments described in this specific implementation are preferred embodiments of this application and are not intended to limit the scope of protection of this application. Therefore, all equivalent changes made in accordance with the structure, shape and principle of this application should be covered within the scope of protection of this application.

Claims

1. A wastewater recycling device for a dyeing machine, comprising a wastewater collection tank (150), wherein the wastewater collection tank (150) is used to collect wastewater discharged from the dyeing machine (1), characterized in that: It also includes a flocculant dosing structure (120) and a multi-stage filtration structure (130). A pretreatment tank (140) is connected in front of the wastewater collection tank (150). The flocculant dosing structure (120) is located in the pretreatment tank (140). The multi-stage filtration structure (130) is located in the wastewater collection tank (150). The outlet of the wastewater collection tank (150) is used to connect to the dyeing machine (1).

2. The dyeing machine wastewater recycling device according to claim 1, characterized in that: The flocculant dosing structure (120) includes a storage tank (121) and a mixing component (122). The storage tank (121) is used to store flocculant. The storage tank (121) is located on one side of the pretreatment tank (140) and the storage tank (121) and the pretreatment tank (140) are connected by a first pipe (125). The mixing component (122) is located inside the pretreatment tank (140) and is used to mix the flocculant with the wastewater.

3. The dyeing machine wastewater recycling device according to claim 2, characterized in that: The mixing assembly (122) includes a mixing motor (1221), a drive rod (1222), and a plurality of mixing rods (1223). The mixing motor (1221) is located at the bottom of the pretreatment box (140). The drive rod (1222) is located inside the pretreatment box (140), and one end of the drive rod (1222) is coaxially connected to the output shaft of the mixing motor (1221). The mixing rods (1223) are arranged radially along the drive rod (1222), and the plurality of mixing rods (1223) are arranged at equal angular intervals around the drive rod (1222).

4. The dyeing machine wastewater recycling device according to claim 3, characterized in that: The drive rod (1222) has a flocculant main flow chamber (126) and multiple mixing rods (1223) have flocculant secondary flow chambers (127). The first pipe (125) is connected to the flocculant main flow chamber (126). The flocculant main flow chamber (126) and the flocculant secondary flow chambers (127) are connected. Multiple flow holes (128) are opened on the mixing rod (1223). The multiple flow holes (128) are evenly distributed on the surface of the mixing rod (1223). The flow holes (128) and the flocculant secondary flow chambers (127) are connected.

5. The dyeing machine wastewater recycling device according to claim 2, characterized in that: A heating chamber (123) is provided on the wall of the storage tank (121) along the circumference of the storage tank (121), and a heating tube (124) is provided inside the storage tank (121). The heating tube (124) is spirally embedded in the heating chamber (123).

6. The dyeing machine wastewater recycling device according to claim 1, characterized in that: The multi-stage filtration structure (130) includes a coarse filter screen (131) and multiple fine filter elements (132). The coarse filter screen (131) and the multiple fine filter elements (132) are arranged sequentially from top to bottom in the wastewater collection tank (150) along the depth direction. After the wastewater in the pretreatment tank (140) enters the wastewater collection tank (150), it passes through the coarse filter screen (131) and the multiple fine filter elements (132) in sequence.

7. The dyeing machine wastewater recycling device according to claim 1, characterized in that: The wastewater collection tank (150) is also equipped with a backwashing assembly (160), which includes a high-pressure water pump (161) and a backwashing water gun (162). The water outlet direction of the backwashing water gun (162) is opposite to the direction of the filtered water flow.

8. The dyeing machine wastewater recycling device according to claim 7, characterized in that: The backwash water gun (162) has an adjusting ball (163) fitted at the end away from the outlet. The adjusting ball (163) is embedded in the bottom of the wastewater collection tank (150). The adjusting ball (163) is connected to the bottom wall of the wastewater collection tank (150) by damping rotation.