Automatic carbonization feeding device
By combining the storage hopper, mixing tank, and conveyor belt, the clogging problem of traditional feeding devices when handling materials with high viscosity or uneven particle size is solved, realizing uniform material conveying and continuous production, and improving product quality.
Patent Information
- Application Number
- CN202521121187.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-06-04
- Publication Date
- 2026-05-15
- Estimated Expiration
- 2035-06-04
AI Technical Summary
Traditional feeding devices are prone to clogging in the conveying pipeline when handling materials with high viscosity or uneven particle size, which affects the continuity of production.
The design incorporates a combination of components such as storage hoppers, mixing tanks, conveyor belts, and controllers. Through mixing, vibration, metering, and flow control, it ensures the uniformity and stability of materials and avoids clogging.
It achieves uniform material transport, avoids blockages, ensures production continuity and product quality stability, and reduces energy waste.
Smart Images
Figure CN224243000U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of mechanical equipment technology, and in particular to an automatic carbonization feeding device. Background Technology
[0002] Carbonization, also known as dry distillation, carbonization, or coking, refers to the reaction process of decomposing solid or organic matter by heating in the absence of air, or a method of producing liquid or gaseous products by heating solid substances. In the carbonization process, the stability and precision of the feeding stage have a crucial impact on the quality of the carbonized product.
[0003] Currently, traditional feeding devices directly transport materials to the carbonization unit via manual or automatic feeding. When encountering materials with high viscosity or uneven particle size, blockages can easily occur in the conveying pipeline, affecting the continuity of production. Utility Model Content
[0004] To overcome the above shortcomings, this utility model provides an automatic carbonization feeding device, which aims to solve the problem that traditional feeding devices are prone to blockage in the conveying pipeline when encountering materials with high viscosity or uneven particle size, thus affecting the continuity of production.
[0005] To achieve the above objectives, this utility model provides the following technical solution: an automatic carbonization feeding device, including a storage hopper, a mixing box arranged on the lower side of the storage hopper, a second motor arranged on the outer wall of the mixing box, a paddle rotatably connected between the inner side walls of the mixing box, the output end of the second motor passing through the side wall of the mixing box, the output end of the second motor being fixedly arranged at one end of the paddle, a feeding box arranged on the lower side of the mixing box, a conveyor belt arranged below the feeding box, and a carbonization device arranged below one end of the conveyor belt.
[0006] Preferably, a plurality of electronic scales are provided on the upper side of the conveyor belt, a metering box is provided on the upper side of the electronic scales, and a material distribution plate is fixedly connected to the upper side of one side of the metering box, and a plurality of material distribution plates are arranged at equal intervals on the same horizontal plane.
[0007] Preferably, the upper side of the material distribution plate is arc-shaped, and the width of the arc on the upper side of the material distribution plate is greater than the sum of the widths of the side walls of the two metering boxes.
[0008] Preferably, the inner wall of the storage hopper is provided with a vibrating plate, the outer wall of the storage hopper is provided with a vibrating motor, the output end of the vibrating motor passes through the side wall of the storage hopper, and the output end of the vibrating motor is fixedly mounted on the vibrating plate.
[0009] Preferably, a feed hopper is provided on one side of the carbonization device, and one end of the conveyor belt is positioned below the feed hopper, with the width between the front and rear side walls of the feed hopper being greater than the width of the conveyor belt.
[0010] Preferably, a base is provided on the lower side of the conveyor belt, and a support rod is provided on the upper side of the base, with the upper side of the support rod fixedly connected to the storage hopper.
[0011] Preferably, a motor is provided on the side wall of the feeding box, a valve plate is rotatably connected between the inner side walls of the feeding box, and the output end of the motor is fixedly located at one end of the valve plate.
[0012] Preferably, a controller is provided on one side of the conveyor belt, and the controller is electrically connected to the vibrating motor, the conveyor belt, the carbonization device, motor one, motor two, and the electronic scale.
[0013] This utility model has the following beneficial effects:
[0014] 1. In this utility model, the storage hopper provides support for the mixing tank, and the motor drives the blades to rotate, stirring the material to be carbonized inside the mixing tank. The material to be carbonized is fed into the carbonization device for carbonization through the feeding box and conveyor belt. This solves the problem that traditional feeding devices are prone to blockage in the conveying pipeline when encountering materials with high viscosity or uneven particle size, which affects the continuity of production.
[0015] 2. In this utility model, the real-time weight measurement of the material to be carbonized is realized through the metering box, feeding box, conveyor belt, material distribution plate and electronic scale, thereby avoiding energy waste and unreasonable utilization of the material to be carbonized.
[0016] 3. In this utility model, through the cooperation between the controller, vibrating motor, conveyor belt, carbonization device, motor one, motor two and electronic scale, precise control of the material to be carbonized is achieved, ensuring the uniformity and stability of the feeding and avoiding the problem of large fluctuations in product quality. Attached Figure Description
[0017] Figure 1 This is a three-dimensional structural diagram of an automatic carbonization feeding device proposed in this utility model.
[0018] Figure 2 A three-dimensional structural diagram of the metering box of an automatic carbonization feeding device proposed in this utility model;
[0019] Figure 3 A three-dimensional structural diagram of the mixing tank of an automatic carbonization feeding device proposed in this utility model;
[0020] Figure 4 This is a schematic diagram of the internal structure of the feeding box of an automatic carbonization feeding device proposed in this utility model.
[0021] Legend:
[0022] 1. Storage hopper; 2. Vibrating plate; 3. Vibrating motor; 4. Support rod; 5. Conveyor belt; 6. Carbonization device; 7. Feed hopper; 8. Metering box; 9. Base; 10. Controller; 11. Discharge box; 12. Motor 1; 13. Motor 2; 14. Mixing tank; 15. Distributor plate; 16. Electronic scale; 17. Paddle; 18. Valve plate. Detailed Implementation
[0023] The technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this utility model, and not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of this utility model.
[0024] Reference Figure 1 , Figure 3 and Figure 4 An embodiment of this utility model provides an automatic carbonization feeding device, including a storage hopper 1, a mixing box 14 arranged on the lower side of the storage hopper 1, a motor 13 arranged on the outer wall of the mixing box 14, a paddle 17 rotatably connected between the inner side walls of the mixing box 14, the output end of the motor 13 passing through the side wall of the mixing box 14, the output end of the motor 13 being fixedly arranged at one end of the paddle 17, a feeding box 11 arranged on the lower side of the mixing box 14, a conveyor belt 5 arranged below the feeding box 11, and a carbonization device 6 arranged below one end of the conveyor belt 5.
[0025] In this embodiment, Figure 1 The directions are front, back, left, and right. Conveyor belt 5 is used for material transport and is existing technology; carbonization device 6 is used for carbonizing materials and is existing technology.
[0026] Specifically, when using this device, the material to be carbonized is introduced into the storage hopper 1. The material to be carbonized passes through the lower side of the storage hopper 1 and enters the mixing tank 14. The mixing tank 14 provides support for the motor 13. Driven by the output of the motor 13, the mixing tank 14 and the paddle 17 are connected to rotate, thereby driving the paddle 17 to rotate and agitate the material to be carbonized inside the mixing tank 14, breaking up the lumpy material. Then, the material to be carbonized passes through the mixing tank 14 and enters the feeding box 11. Through the inclined design of the feeding box 11, the movement trajectory of the material to be carbonized is pre-controlled. The material to be carbonized falls onto the conveyor belt 5 through the feeding box 11 and is conveyed by the conveyor belt 5 into the carbonization device 6 for carbonization. This solves the problem that traditional feeding devices are prone to clogging in the conveying pipeline when encountering materials with high viscosity or uneven particle size, which affects the continuity of production.
[0027] Reference Figure 1 and Figure 2 Several electronic scales 16 are installed on the upper side of the conveyor belt 5. A metering box 8 is installed on the upper side of the electronic scales 16. A material distribution plate 15 is fixedly connected to the upper side of one side of the metering box 8. Multiple material distribution plates 15 are arranged at equal intervals on the same horizontal plane.
[0028] Specifically, the material to be carbonized on the upper side of the adjacent metering boxes 8 enters the metering box 8 on the conveyor belt 5 through the feeding box 11. The material falling into the gap between the two metering boxes 8 is separated by the separating plate 15 and guided into the metering box 8. Driven by the conveyor belt 5, multiple metering boxes 8 move continuously. The metering boxes 8 that are moved out of the feeding range of the feeding box 11 are weighed by the electronic scale 16, thereby realizing the real-time weight measurement of the material to be carbonized, thus avoiding energy waste and unreasonable use of raw materials.
[0029] Reference Figure 1 and Figure 2 The upper side of the material distribution plate 15 is arc-shaped, and the width of the arc on the upper side of the material distribution plate 15 is greater than the sum of the widths of the side walls of the two metering boxes 8.
[0030] Specifically, when the material to be carbonized falls between the two metering boxes 8, the arc-shaped design on the upper side of the distribution plate 15 causes the material to slide down, and the width design on the upper side of the distribution plate 15 guides the material to be carbonized into the two adjacent metering boxes 8, preventing the material to be carbonized from falling onto the conveyor belt 5, thereby achieving the guidance of the material to be carbonized.
[0031] Reference Figure 1 The inner wall of the storage hopper 1 is provided with a vibrating plate 2, and the outer wall of the storage hopper 1 is provided with a vibrating motor 3. The output end of the vibrating motor 3 passes through the side wall of the storage hopper 1 and is fixedly mounted on the vibrating plate 2.
[0032] Specifically, the vibrating plate 2 is used for reciprocating motion, which makes the material to be carbonized inside the storage hopper 1 better discharged. In the existing technology structure, the vibrating plate 2 and the inner wall of the storage hopper 1 are slidably connected. The storage hopper 1 supports the vibrating motor 3. The output end of the vibrating motor 3 drives the vibrating plate 2 to vibrate, which in turn makes the material to be carbonized inside the storage hopper 1 vibrate, thereby helping to avoid the accumulation of the material to be carbonized.
[0033] Reference Figure 1 A feeding hopper 7 is provided on one side of the carbonization device 6, and one end of the conveyor belt 5 is positioned above the feeding hopper 7. The width between the front and rear side walls of the feeding hopper 7 is greater than the width of the conveyor belt 5.
[0034] Specifically, the metering box 8 is driven by the conveyor belt 5. When it moves above the feed hopper 7, the metering box 8 begins to flip along the movement trajectory of the conveyor belt 5, thus pouring out the material to be carbonized from the metering box 8 and into the feed hopper 7. The material then enters the carbonization device 6 through the feed hopper 7 for carbonization. The design of the feed hopper 7 prevents the material to be carbonized from overflowing outside the feed hopper 7, thereby helping to achieve the carbonization process of the material to be carbonized.
[0035] Reference Figure 1 A base 9 is provided on the lower side of the conveyor belt 5, and a support rod 4 is provided on the upper side of the base 9. The upper side of the support rod 4 is fixedly connected to the storage hopper 1.
[0036] Specifically, the base 9 provides support for the strut 4 and one end of the conveyor belt 5, and in turn, the strut 4 provides support for the storage hopper 1, thereby helping to improve the stability of the device operation.
[0037] Reference Figure 4 A motor 12 is installed on the side wall of the feeding box 11, and a valve plate 18 is rotatably connected between the inner side walls of the feeding box 11. The output end of the motor 12 is fixedly installed at one end of the valve plate 18.
[0038] Specifically, the feeding box 11 provides support for the motor 12. Driven by the output of the motor 12, the valve plate 18 is rotated and connected to the inner wall of the feeding box 11, thereby driving the valve plate 18 to rotate. This allows the gap between the valve plate 18 and the feeding box 11 to be adjusted, thus controlling the flow rate of the material to be carbonized in the feeding box 11.
[0039] Reference Figure 1 , Figure 2 and Figure 4 A controller 10 is provided on one side of the conveyor belt 5. The controller 10 is electrically connected to the vibrating motor 3, the conveyor belt 5, the carbonization device 6, the motor 12, the motor 2 13, and the electronic scale 16.
[0040] Specifically, the controller 10 can use a programmable PLC controller, which is existing technology. The controller 10 controls the vibration motor 3 to start, driving the vibration plate 2 to vibrate, thus achieving the function of vibrating the material to be carbonized. The controller 10 controls the second motor 13 to start, driving the paddle 17 to rotate, thus achieving the function of stirring the material to be carbonized. The controller 10 controls the first motor 12 to start, changing the flow rate in the feed box 11. The controller 10 controls the conveyor belt 5 to start, transporting the material to be carbonized to the carbonization device 6, and the controller 10 controls the carbonization device 6 to carbonize the material. The electronic scale 16 transmits the weight signal of the material to be carbonized to the controller 10, thereby achieving precise control of the material to be carbonized, ensuring the uniformity and stability of the feed, and avoiding the problem of large fluctuations in product quality.
[0041] Working principle: When using this device, the material to be carbonized is poured into the storage hopper 1. Controlled by the controller 10, the vibrating plate 2 is driven by the vibrating motor 3 to move back and forth, causing the material to be carbonized to vibrate. The material to be carbonized passes through the lower side of the storage hopper 1 and enters the mixing box 14. Driven by the output end of the motor 13, the blade 17 is rotated to stir the material to be carbonized inside the mixing box 14, stirring up the material with high viscosity or uneven particles to avoid accumulation.
[0042] Then, controlled by the controller 10, the output of the motor 12 drives the valve plate 18 to rotate, adjusting the gap between the valve plate 18 and the feeding box 11 to a suitable size, so that the material to be carbonized falls into the metering box 8 of the conveyor belt 5 through the feeding box 11. The material to be carbonized enters the carbonization device 6 through the conveyor belt 5 for carbonization, and the electronic scale 16 weighs the material to be carbonized in the metering box 8 and transmits the signal to the controller 10. The controller 10 controls and adjusts the power of the motor 13, the feeding flow rate of the feeding box 11, and the running speed of the conveyor belt 5. This solves the problem that traditional feeding devices are prone to blockage in the conveying pipeline when encountering some highly viscous or unevenly sized materials, which affects the continuity of production.
[0043] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.
Claims
1. An automatic carbonization feeding device, comprising a storage hopper (1), characterized in that: A mixing tank (14) is provided on the lower side of the storage hopper (1). A motor (13) is provided on the outer wall of the mixing tank (14). A paddle (17) is rotatably connected between the inner side walls of the mixing tank (14). The output end of the motor (13) passes through the side wall of the mixing tank (14). The output end of the motor (13) is fixedly located at one end of the paddle (17). A feeding box (11) is provided on the lower side of the mixing tank (14). A conveyor belt (5) is provided below the feeding box (11). A carbonization device (6) is provided below one end of the conveyor belt (5).
2. The automatic carbonization feeding device according to claim 1, characterized in that: Several electronic scales (16) are provided on the upper side of the conveyor belt (5), and a metering box (8) is provided on the upper side of the electronic scales (16). A material distribution plate (15) is fixedly connected to the upper side of one side of the metering box (8), and multiple material distribution plates (15) on the same horizontal plane are arranged at equal intervals.
3. The automatic carbonization feeding device according to claim 2, characterized in that: The upper side of the material distribution plate (15) is arc-shaped, and the width of the arc on the upper side of the material distribution plate (15) is greater than the sum of the widths of the side walls of the two metering boxes (8).
4. The automatic carbonization feeding device according to claim 1, characterized in that: The inner wall of the storage hopper (1) is provided with a vibrating plate (2), and the outer wall of the storage hopper (1) is provided with a vibrating motor (3). The output end of the vibrating motor (3) passes through the side wall of the storage hopper (1), and the output end of the vibrating motor (3) is fixedly mounted on the vibrating plate (2).
5. The automatic carbonization feeding device according to claim 1, characterized in that: A feed hopper (7) is provided on one side of the carbonization device (6), and one end of the conveyor belt (5) is positioned above the feed hopper (7). The width between the front and rear side walls of the feed hopper (7) is greater than the width of the conveyor belt (5).
6. The automatic carbonization feeding device according to claim 1, characterized in that: A base (9) is provided on the lower side of the conveyor belt (5), and a support rod (4) is provided on the upper side of the base (9). The upper side of the support rod (4) is fixedly connected to the storage hopper (1).
7. The automatic carbonization feeding device according to claim 1, characterized in that: A motor (12) is provided on the side wall of the feeding box (11), and a valve plate (18) is rotatably connected between the inner side walls of the feeding box (11). The output end of the motor (12) is fixedly located at one end of the valve plate (18).
8. The automatic carbonization feeding device according to claim 1, characterized in that: A controller (10) is provided on one side of the conveyor belt (5), and the controller (10) is electrically connected to the vibration motor (3), the conveyor belt (5), the carbonization device (6), the first motor (12), the second motor (13), and the electronic scale (16).