Hot-dip galvanizing repairing device for photovoltaic structural member

Abstract

The utility model discloses a hot-dip galvanizing repairing device for photovoltaic structural members, and particularly relates to the technical field of hot-dip galvanizing repairing for photovoltaic structural members, which comprises a worktable, a support plate is fixedly connected to the top of the worktable, a profiling support block is fixedly connected to the top of the support plate, and special-shaped hole stand columns are symmetrically arranged on two sides of the profiling support block. The photovoltaic structural member to be repaired can be limited and supported through the cooperation of the profiled hole stand column, the kidney-shaped hole stand column and the kidney-shaped hole insertion rod of the profiling supporting block, and the zinc scraping blade can be sequentially controlled to be attached to the surface of the photovoltaic structural member through the cooperation of the first motor, the second motor, the electric push rod and the electric telescopic rod. And the zinc scraping blade is controlled to scrape zinc on the surface of the photovoltaic structural part for repairing, the repairing thickness is consistent with the thickness of an original zinc layer, the repairing uniformity is improved, meanwhile, zinc is output through the zinc supplementing pipe when zinc needs to be supplemented, zinc material waste is avoided, and the repairing efficiency is improved while the repairing quality is improved.

Description

Technical Field

[0001] This utility model relates to the field of hot-dip galvanizing repair technology for photovoltaic structural components, and more specifically, to a device for hot-dip galvanizing repair of photovoltaic structural components. Background Technology

[0002] With the rapid development of the solar energy industry, the quality and performance requirements of photovoltaic structural components are becoming increasingly stringent. Hot-dip galvanizing is an important process for improving the corrosion resistance of photovoltaic structural components. However, during the hot-dip galvanizing process, various factors, such as the cleanliness of the surface of the structural components and fluctuations in the galvanizing process parameters, may lead to defects such as uneven zinc layer thickness, localized incomplete plating, or damage on the surface of the structural components, thereby affecting their corrosion resistance and service life. Therefore, repair is required. Traditional hot-dip galvanizing processes require repair after hot-dip galvanizing (grinding + self-spraying zinc repair) to improve the product's appearance quality, corrosion resistance, and reduce manufacturing costs.

[0003] Existing methods for repairing hot-dip galvanized products in the photovoltaic industry often involve manual zinc spraying, which is inefficient and produces inconsistent repair quality. It is difficult to guarantee the consistency and uniformity of the repaired zinc layer with the original zinc layer. Furthermore, zinc spraying wastes zinc material, and grinding is required after zinc spraying, which affects repair efficiency. Therefore, a hot-dip galvanized repair device for photovoltaic structural components is proposed. Utility Model Content

[0004] In order to overcome the above-mentioned defects of the prior art, the present invention provides a hot-dip galvanizing repair device for photovoltaic structural components to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a hot-dip galvanizing repair device for photovoltaic structural components, comprising a workbench, a support plate fixedly connected to the top of the workbench, a profile support block fixedly connected to the top of the support plate, irregularly shaped hole columns symmetrically arranged on both sides of the profile support block, waist hole columns symmetrically fixedly connected to both ends of the top of the support plate, and waist hole insertion rods fixedly connected to the top of the waist hole columns. The profile support block supports the middle of the photovoltaic structural component, the irregularly shaped hole columns positions the middle of the photovoltaic structural component, the waist hole columns support both ends of the photovoltaic structural component, and the waist hole insertion rods limit the two ends of the photovoltaic structural component, thereby improving the stability of the photovoltaic structural component placement and positioning.

[0006] The top of the contour support block is provided with a photovoltaic structural component. The two sides of the worktable are symmetrically provided with first limiting slide grooves. A threaded rod is provided in the middle of the first limiting slide groove. One end of the threaded rod is connected to a first motor. A first limiting slider is provided in the middle of the first limiting slide groove. A support block is fixedly connected to the top of the first limiting slider. By starting the first motor, the threaded rod is controlled to drive the first limiting slider to slide inside the first limiting slide groove. The support block can be controlled to move on both sides of the worktable, which is convenient for driving.

[0007] An electric telescopic rod is fixedly connected to the top of the support block. A support rod is sleeved on the top of the electric telescopic rod, and an electric push rod is rotatably connected to the top of the support rod. A scraper seat is rotatably connected to the moving end of the electric push rod. A zinc scraping blade and a zinc patching tube are provided on one side of the scraper seat. Activating the electric telescopic rod controls the support rod to move the top electric push rod up and down. Activating the electric push rod controls the scraper seat to move the zinc scraping blade. By controlling the zinc scraping blade to fit against the photovoltaic structural component, and by moving the zinc scraping blade, the surface of the photovoltaic structural component can be scraped and repaired. When zinc repair is needed, zinc can be applied by inserting the zinc patching tube into one side of the zinc scraping blade, making repair convenient.

[0008] Preferably, the top wall of the profiled support block is adapted to the photovoltaic structural component, the top of the irregular hole column extends to the position of the irregular hole at the bottom of the photovoltaic structural component, the waist hole insertion rod corresponds to the waist holes at both ends of the bottom of the photovoltaic structural component, and the waist hole insertion rod is set in the middle of the bottom waist hole of the photovoltaic structural component. Through the cooperation of the profiled support block, irregular hole column, waist hole column, and waist hole insertion rod, the stability of the photovoltaic structural component is improved and it is convenient for zinc scraping repair.

[0009] Preferably, the threaded rod passes through the first limiting slider and is threadedly connected to the first limiting slider. The cross-sectional shape of the support block is set to "L". The support block is stuck on the top of the worktable. The rotation of the threaded rod controls the first limiting slider to drive the support block to move, which facilitates scraping and improves the stability of the support block's movement.

[0010] Preferably, the top two sides of the electric telescopic rod are symmetrically fixedly connected with second limiting sliders, and the middle part of the support rod is provided with a second limiting groove that matches the second limiting slider. The second limiting slider is located in the middle of the second limiting groove. Through the cooperation of the second limiting groove and the second limiting slider, the stability of the support rod moving up and down can be improved, and the up and down movement of the support rod can be easily controlled by starting the electric telescopic rod, making it convenient to control and use.

[0011] Preferably, a second motor is fixedly connected to one side of the top end of the support rod, and the output end of the second motor is fixedly connected to one end of the electric push rod. Starting the second motor controls the rotation of the electric push rod, which facilitates the control of the orientation angle of the electric push rod and makes it convenient to control and use.

[0012] Preferably, two mounting plates are fixedly connected to one side of the scraper holder. The mounting plates are arranged on both sides of the zinc scraper blade. A fastening screw is inserted in the middle of the mounting plate. The fastening screw passes through the middle of the zinc scraper blade. The cooperation between the mounting plate and the fastening screw facilitates the installation and fixation of the zinc scraper blade. When the zinc scraper blade is damaged or needs to be replaced with a zinc scraper blade of a different shape, it is easy to disassemble and replace.

[0013] Preferably, one end of the zinc replenishment pipe is connected to a connecting hose, which is connected to the inside of the zinc cylinder via a delivery pump. The delivery pump allows zinc material from inside the zinc cylinder to be easily fed into the zinc replenishment pipe through the connecting hose for convenient replenishment and repair, avoiding waste and improving the performance.

[0014] The technical effects and advantages of this utility model are as follows:

[0015] 1. This utility model firstly uses the combination of the contoured support block with irregular hole columns, waist hole columns, and waist hole inserts to provide limiting support for the photovoltaic structural components that need repair. Through the cooperation of the first motor, the second motor, the electric push rod, and the electric telescopic rod, the zinc scraping blade can be controlled to adhere to the surface of the photovoltaic structural component and to scrape zinc on the surface of the photovoltaic structural component for repair, so that the repair thickness is consistent with the original zinc layer thickness, thereby improving the uniformity of the repair. At the same time, when zinc needs to be added, it can be output through the zinc addition pipe, avoiding zinc waste and improving both repair quality and repair efficiency.

[0016] 2. This utility model also uses a fastening screw to clamp and limit the zinc scraping blade, which facilitates the installation and replacement of the zinc scraping blade. The support rod can be moved up and down by starting the electric telescopic rod. The height of the electric push rod can be controlled as needed. The cooperation of the second limit slider and the second limit groove can improve the stability of the support rod's up and down movement and improve the performance.

[0017] In summary, through the interaction of the above-mentioned multiple functions, it is convenient to limit and support photovoltaic structural components. By using zinc scraping repair and coordinating multiple structures, automatic zinc scraping repair of photovoltaic structural components can be achieved. This can make the repair thickness consistent with the original zinc layer thickness, improve the uniformity of the repair, avoid zinc waste, and improve both repair quality and repair efficiency. Attached Figure Description

[0018] Figure 1 This is a schematic diagram of the overall structure of this utility model.

[0019] Figure 2 This is a schematic diagram of the structure of the present invention with the photovoltaic structural component removed.

[0020] Figure 3This is a schematic diagram of the connection structure of the support block, support rod, and electric push rod of this utility model.

[0021] Figure 4 This is a schematic diagram showing the disassembled structure of the electric telescopic rod and support rod of this utility model.

[0022] The attached diagram is labeled as follows: 1. Workbench; 2. Support plate; 3. Profile support block; 4. Irregular hole column; 5. Waist hole column; 6. Waist hole insert rod; 7. Photovoltaic structural component; 8. First limiting slide groove; 9. Threaded rod; 10. First motor; 11. First limiting slider; 12. Support block; 13. Electric telescopic rod; 14. Support rod; 15. Electric push rod; 16. Scraper seat; 17. Zinc scraper blade; 18. Zinc replenishment pipe; 19. Connecting hose; 20. Second limiting slider; 21. Second limiting slide groove; 22. Second motor; 23. Mounting plate; 24. Fastening screw. Detailed Implementation

[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0024] As attached Figure 1-4 The device for hot-dip galvanizing repair of photovoltaic structural components includes a workbench 1, a support plate 2 fixedly connected to the top of the workbench 1, a contour support block 3 fixedly connected to the top of the support plate 2, irregular hole columns 4 symmetrically arranged on both sides of the contour support block 3, waist hole columns 5 symmetrically fixedly connected to the top two ends of the support plate 2, and waist hole insertion rods 6 fixedly connected to the top of the waist hole columns 5. The contour support block 3 supports the middle of the photovoltaic structural component 7, the irregular hole columns 4 positions the middle of the photovoltaic structural component 7, the waist hole columns 5 supports both ends of the photovoltaic structural component 7, and the waist hole insertion rods 6 limit the two ends of the photovoltaic structural component 7, thereby improving the stability of the photovoltaic structural component 7 in placement and positioning.

[0025] A photovoltaic structural component 7 is installed on the top of the contour support block 3. First limiting grooves 8 are symmetrically arranged on both sides of the worktable 1. A threaded rod 9 is installed in the middle of the first limiting groove 8, and one end of the threaded rod 9 is connected to a first motor 10. A first limiting slider 11 is installed in the middle of the first limiting groove 8, and a support block 12 is fixedly connected to the top of the first limiting slider 11. By starting the first motor 10, the threaded rod 9 is controlled to drive the first limiting slider 11 to slide inside the first limiting groove 8, thus controlling the movement of the support block 12 on both sides of the worktable 1, facilitating driving. An electric telescopic rod 13 is fixedly connected to the top of the support block 12, and the top end of the electric telescopic rod 13 is fitted with... A support rod 14 is provided, and an electric push rod 15 is rotatably connected to the top of the support rod 14. A scraper seat 16 is rotatably connected to the moving end of the electric push rod 15. A zinc scraping blade 17 and a zinc repair pipe 18 are provided on one side of the scraper seat 16. Activating the electric telescopic rod 13 controls the support rod 14 to drive the top electric push rod 15 to move up and down. Activating the electric push rod 15 controls the scraper seat 16 to drive the zinc scraping blade 17 to move. By controlling the zinc scraping blade 17 to fit against the photovoltaic structural component 7, and by moving the zinc scraping blade 17, the surface of the photovoltaic structural component 7 can be scraped and repaired. When zinc repair is needed, zinc repair can be performed by inserting the zinc repair pipe 18 into one side of the zinc scraping blade 17, which is convenient for repair.

[0026] As attached Figure 1-4As shown, the top wall of the conformal support block 3 is adapted to the photovoltaic structural component 7. The top of the irregular hole column 4 extends to the position of the irregular hole at the bottom of the photovoltaic structural component 7. The waist hole insertion rod 6 corresponds to the waist holes at both ends of the bottom of the photovoltaic structural component 7. The waist hole insertion rod 6 is set in the middle of the bottom waist hole of the photovoltaic structural component 7. The threaded rod 9 passes through the first limiting slider 11 and is threadedly connected to the first limiting slider 11. The cross-sectional shape of the support block 12 is set to "L" shape. The support block 12 is stuck on the top of the workbench 1. The top of the electric telescopic rod 13 is symmetrically fixed with the second limiting slider on both sides. Block 20, the middle of the support rod 14 has a second limiting groove 21 adapted to the second limiting slider 20, the second limiting slider 20 is set in the middle of the second limiting groove 21, the top of the support rod 14 is fixedly connected to a second motor 22, the output end of the second motor 22 is fixedly connected to one end of the electric push rod 15, two mounting plates 23 are fixedly connected to one side of the scraper seat 16, the mounting plates 23 are set on both sides of the zinc scraper blade 17, the middle of the mounting plate 23 is inserted with a fastening screw 24, the fastening screw 24 passes through the middle of the zinc scraper blade 17, zinc replenishment. One end of pipe 18 is connected to a connecting hose 19, which is connected to the inside of the zinc cylinder via a delivery pump. The cooperation of the profiled support block 3, the irregular hole column 4, the waist hole column 5, and the waist hole insertion rod 6 improves the stability of the photovoltaic structural component 7 and facilitates zinc scraping and repair. The rotation of the threaded rod 9 controls the first limit slider 11 to move the support block 12, facilitating scraping and improving the stability of the support block 12's movement. The cooperation of the second limit groove 21 and the second limit slider 20 improves the stability of the support rod 14's vertical movement. The system is activated by an electric motor. The telescopic rod 13 facilitates the up-and-down movement of the support rod 14, making it easy to control and use. The second motor 22 controls the rotation of the electric push rod 15, making it easy to control the orientation angle of the electric push rod 15, making it easy to control and use. The mounting plate 23 and the fastening screw 24 facilitate the installation and fixation of the zinc scraper blade 17. When the zinc scraper blade 17 is damaged or needs to be replaced with a different shape, it is easy to disassemble and replace. The delivery pump facilitates the input of zinc material inside the zinc cylinder into the zinc replenishment pipe 18 through the connecting hose 19, which is convenient for adding and repairing, avoiding waste and improving the use effect.

[0027] The working principle of this utility model is as follows: When in use, the photovoltaic structural component 7 is placed on top of the contour support block 3, so that the irregular hole column 4 is inserted into the corresponding irregular hole at the bottom of the photovoltaic structural component 7, and the waist hole insertion rod 6 is inserted into the waist holes at both ends of the photovoltaic structural component 7 to fix the photovoltaic structural component 7.

[0028] Then, the first motor 10 is started to control the threaded rod 9 to drive the first limiting slider 11 to slide inside the first limiting groove 8. This can control the zinc scraping blade 17 to slide on the surface of the photovoltaic structural component 7. By starting the electric telescopic rod 13 and cooperating with the second motor 22 and the electric push rod 15, the zinc scraping blade 17 can be controlled to adhere to the surface of the photovoltaic structural component 7 in sequence. Combined with the horizontal movement of the zinc scraping blade 17, zinc scraping repair can be performed on the surface of the photovoltaic structural component 7 where repair is needed. After the repair is completed, no grinding is required, which improves the repair efficiency.

[0029] When zinc replenishment is needed, the delivery pump is started to input the zinc material inside the zinc cylinder into the zinc replenishment pipe 18 through the connecting hose 19, so that it can be easily added to one side of the zinc scraping blade 17, which facilitates zinc scraping and repair, avoids waste, and improves the use effect.

[0030] The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A hot-dip galvanizing repair device for photovoltaic structural components, comprising a workbench (1), characterized in that: The top of the workbench (1) is fixedly connected to a support plate (2), the top of the support plate (2) is fixedly connected to a contour support block (3), the contour support block (3) is symmetrically provided with irregular hole columns (4) on both sides, the top two ends of the support plate (2) are symmetrically fixedly connected to waist hole columns (5), and the top of the waist hole columns (5) is fixedly connected to a waist hole insert rod (6). The top of the contour support block (3) is provided with a photovoltaic structural component (7), and the workbench (1) is symmetrically provided with first limiting grooves (8) on both sides. A threaded rod (9) is provided in the middle of the first limiting groove (8), and one end of the threaded rod (9) is connected to a first motor (10). A first limiting slider (11) is provided in the middle of the first limiting groove (8), and a support block (12) is fixedly connected to the top of the first limiting slider (11). An electric telescopic rod (13) is fixedly connected to the top of the support block (12). A support rod (14) is sleeved on the top of the electric telescopic rod (13). An electric push rod (15) is rotatably connected to the top of the support rod (14). A scraper seat (16) is rotatably connected to the moving end of the electric push rod (15). A zinc scraping blade (17) and a zinc replenishing pipe (18) are provided on one side of the scraper seat (16).

2. The photovoltaic structural component hot-dip galvanizing repair device according to claim 1, characterized in that: The top wall of the contour support block (3) is adapted to the photovoltaic structure (7). The top of the irregular hole column (4) extends to the position of the irregular hole at the bottom of the photovoltaic structure (7). The waist hole insertion rod (6) corresponds to the waist holes at both ends of the bottom of the photovoltaic structure (7). The waist hole insertion rod (6) is set in the middle of the bottom waist hole of the photovoltaic structure (7).

3. The photovoltaic structural component hot-dip galvanizing repair device according to claim 1, characterized in that: The threaded rod (9) passes through the first limiting slider (11) and is threadedly connected to the first limiting slider (11). The cross-sectional shape of the support block (12) is set to "L" shape. The support block (12) is stuck on the top of the worktable (1).

4. The photovoltaic structural component hot-dip galvanizing repair device according to claim 1, characterized in that: The top two sides of the electric telescopic rod (13) are symmetrically fixedly connected with second limiting sliders (20), and the middle part of the support rod (14) is provided with a second limiting groove (21) that is adapted to the second limiting slider (20). The second limiting slider (20) is located in the middle of the second limiting groove (21).

5. The photovoltaic structural component hot-dip galvanizing repair device according to claim 1, characterized in that: A second motor (22) is fixedly connected to one side of the top end of the support rod (14), and the output end of the second motor (22) is fixedly connected to one end of the electric push rod (15).

6. The photovoltaic structural component hot-dip galvanizing repair device according to claim 1, characterized in that: Two mounting plates (23) are fixedly connected to one side of the scraper holder (16). The mounting plates (23) are set on both sides of the zinc scraper blade (17). A fastening screw (24) is inserted in the middle of the mounting plate (23) and the fastening screw (24) passes through the middle of the zinc scraper blade (17).

7. The photovoltaic structural component hot-dip galvanizing repair device according to claim 1, characterized in that: One end of the zinc replenishment pipe (18) is connected to a connecting hose (19), which is connected to the inside of the zinc cylinder via a delivery pump.

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