Washing machine liquid level sensor and anti-corrosion module

By introducing a corrosion-resistant outer housing and a corrosion-resistant outer casing into the washing machine's liquid level sensor, the problem of easy corrosion of the liquid level sensor in humid environments is solved, achieving better sealing and protection, and extending its service life.

CN224243493UActive Publication Date: 2026-05-15QINGDAO YOURUITE ELECTRONIC TECH CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
QINGDAO YOURUITE ELECTRONIC TECH CO LTD
Filing Date
2025-06-13
Publication Date
2026-05-15

AI Technical Summary

Technical Problem

Existing washing machine level sensors are prone to corrosion in humid environments, and the connection is not well sealed, which can damage internal electronic components. Furthermore, they fail to effectively prevent corrosion caused by different detergents and clothing stains.

Method used

It adopts a corrosion-resistant outer seat assembly, including a corrosion-resistant outer seat, sealing ring, drying element and corrosion-resistant shell. Through a double sealing structure and drying treatment, it prevents moisture intrusion, and uses Teflon material and corrosion-resistant alloy to improve corrosion resistance.

Benefits of technology

It improves the corrosion resistance of the liquid level sensor, extends its service life, facilitates disassembly and assembly, and enhances its sealing and protective effects.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a washing machine liquid level sensor and an anti-corrosion module, which comprise an anti-corrosion outer seat assembly, and the anti-corrosion outer seat assembly comprises an anti-corrosion outer seat, a second sealing ring, a collecting groove, an outer discharge guide pipe and a drying piece. Compared with the prior art, the anti-corrosion liquid level sensor has the advantages that the anti-corrosion outer base assembly, the liquid level sensor and the first sealing ring are additionally arranged, the liquid level sensor is installed in the installation groove, the sensor probe is sealed and protected through the first sealing ring and the second sealing ring, and only part of the sensor probe is directly exposed; according to the anti-corrosion liquid level sensor, the anti-corrosion outer base assembly and the liquid level sensor are additionally arranged, after the liquid level sensor is installed, a stirring rotary disc rotates to drive a fixing screw rod to rotate, and therefore the anti-corrosion liquid level sensor can be conveniently and rapidly installed. And the fixing ring seat clamps and fixes the liquid level sensor, so that the liquid level sensor can be conveniently disassembled and assembled.
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Description

Technical Field

[0001] This utility model belongs to the technical field of washing machine liquid level sensor, and specifically relates to a washing machine liquid level sensor and anti-corrosion module. Background Technology

[0002] Washing machines are essential household appliances that free up family members' hands. A liquid level sensor within the washing machine monitors the water level inside the drum, enhancing the machine's intelligence and preventing negative impacts from excessively low or high water levels. However, washing machine liquid level sensors are constantly exposed to a humid environment, which can gradually corrode them. Different detergents used for different types of laundry can also corrode the sensor due to their varying acidity or alkalinity. High temperatures are also common in some washing machines, and other stains such as oil on the clothes can further increase corrosion. Liquid level sensors typically consist of a probe and a main body, creating gaps at the connection. Commonly used internal liquid level sensors in washing machines lack proper sealing and corrosion protection, often being directly exposed. Insufficient sealing allows liquid to gradually seep into the sensor, affecting its internal electronic components. External corrosion also gradually corrodes the outer casing, ultimately impacting the sensor's performance over time.

[0003] In summary, we hope to propose a new structure to solve the aforementioned technical problems. Utility Model Content

[0004] In view of the shortcomings of the existing technology, the purpose of this utility model is to provide a washing machine liquid level sensor and anti-corrosion module to solve the problems mentioned in the background technology.

[0005] This utility model is achieved through the following technical solution: a washing machine liquid level sensor and anti-corrosion module, comprising: an anti-corrosion outer base assembly, the anti-corrosion outer base assembly including an anti-corrosion outer base, a second sealing ring, a collection groove, an external discharge pipe and a drying component, an installation groove for installing a liquid level sensor is provided on the left side of the anti-corrosion outer base, a collection groove for collecting intrusive water is provided on the lower right end of the inner side of the installation groove, an external discharge pipe for discharging collected water is fixedly connected to the lower left side of the anti-corrosion outer base, a drying chamber is provided on the upper end of the inner side of the installation groove, a drying component for drying water vapor is installed inside the drying chamber, a second sealing ring for improving the sealing performance of the liquid level sensor is fixedly connected to the right end of the inner side of the installation groove, a liquid level sensor for monitoring the water level of the washing machine is fitted inside the second sealing ring, a first sealing ring is installed on the outer right end of the liquid level sensor, the liquid level sensor includes an anti-corrosion shell, the anti-corrosion shell includes an anti-corrosion coating, a ceramic matrix composite layer and a metal base layer.

[0006] In a preferred embodiment, the drying chamber is connected to the mounting groove, the drying component is a mesh-like structure filled with desiccant, a central guide hole is provided at the center of the upper surface of the collecting groove, and an external discharge guide hole is provided below the central guide hole.

[0007] In a preferred embodiment, the external discharge guide hole and the external discharge conduit are interconnected, and the other end of the external discharge conduit is connected to the outside. The anti-corrosion outer seat is fixedly installed with the washing machine and a sealing ring groove is opened on the inner side of the right end. The drying component installed in the drying chamber dries the intruding water vapor. The intruding liquid is collected in the collection tank, and then introduced into the external discharge guide hole through the central guide hole, and then discharged to the outside through the external discharge conduit.

[0008] In a preferred embodiment, the first sealing ring and the sealing ring groove are mutually sealed and fitted together and are step seals. The liquid level sensor also includes a sensor probe, and a sensor element part is fixedly connected to the left side of the sensor probe.

[0009] In a preferred embodiment, the outer sides of the sensor probe and the sensor element are both corrosion-resistant shells, the outer right end of the corrosion-resistant shell in the sensor probe has a triangular protrusion, and the corrosion-resistant coating is made of Teflon material.

[0010] In a preferred embodiment, the ceramic-based composite layer is used to improve high temperature resistance and acid and alkali resistance. The metal base layer is made of corrosion-resistant alloy. After the liquid level sensor is installed, the first sealing ring and the second sealing ring form a double sealing structure to reduce moisture penetration through the sensor probe. The outer side of the liquid level sensor is a corrosion-resistant shell, which improves its corrosion resistance.

[0011] In a preferred embodiment, a set of fixed sliding grooves are provided at both the upper and lower ends of the inner side of the left end of the anti-corrosion outer seat. A fixed screw for driving the fixed connecting seat to move up and down is installed inside the fixed sliding groove, and a fixed connecting seat is screwed onto the outer side of the fixed screw.

[0012] In a preferred embodiment, the fixed connecting seat and the fixed sliding groove are movably fitted together. A fixed ring seat is fixedly connected to one end of the fixed connecting seat near the center of the anti-corrosion outer seat. A rotary dial is fixedly connected to the outer side of the fixed screw away from the center of the anti-corrosion outer seat. The side of the fixed ring seat near the center of the anti-corrosion outer seat is provided with anti-slip texture. After the liquid level sensor is installed, the rotary dial rotates, which drives the fixed screw to rotate. Then, the fixed screw and the fixed connecting seat are threaded together, which drives the fixed ring seat to move closer to the liquid level sensor, so that the fixed ring seat clamps and fixes the liquid level sensor, which can facilitate the installation and removal of the liquid level sensor.

[0013] After adopting the above technical solution, the beneficial effects of this utility model are:

[0014] 1. By adding an anti-corrosion outer seat assembly, a liquid level sensor, and a first sealing ring, the liquid level sensor is installed in the mounting groove, and its sensor probe is sealed and protected by the first and second sealing rings, so that only the sensor probe part is directly exposed. The intruding water vapor is dried with the assistance of the drying component, and the intruding liquid is collected in the collection tank and discharged to the outside through the external drainage pipe. The anti-corrosion shell on the outside of the liquid level sensor improves its corrosion resistance and can improve the service life of the liquid level sensor.

[0015] 2. By adding an anti-corrosion outer seat assembly and a liquid level sensor, after the liquid level sensor is installed, the rotating turntable drives the fixing screw to rotate, and then the fixing screw and the fixing seat are threaded together to drive the fixing ring seat to move closer to the liquid level sensor, so that the fixing ring seat clamps and fixes the liquid level sensor, which facilitates the installation and removal of the liquid level sensor. Attached Figure Description

[0016] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0017] Figure 1 This is a schematic diagram of the overall structure on the left side of a washing machine liquid level sensor and anti-corrosion module according to the present invention.

[0018] Figure 2 This is a schematic diagram of the overall structure on the right side of a washing machine liquid level sensor and anti-corrosion module according to the present invention.

[0019] Figure 3 This is a schematic diagram of the left side of the anti-corrosion outer seat assembly in a washing machine liquid level sensor and anti-corrosion module according to the present invention.

[0020] Figure 4 This is a schematic diagram of the right side of the anti-corrosion outer seat assembly in the anti-corrosion module of a washing machine liquid level sensor according to this utility model.

[0021] Figure 5 This is a partial cross-sectional view of the anti-corrosion outer seat assembly in a washing machine liquid level sensor and anti-corrosion module according to the present invention.

[0022] Figure 6 This is a schematic diagram of the liquid level sensor in the washing machine liquid level sensor and anti-corrosion module of this utility model.

[0023] Figure 7 This is a partial cross-sectional view of the liquid level sensor in the washing machine liquid level sensor and anti-corrosion module of this utility model.

[0024] In the diagram, 100-anti-corrosion outer seat assembly, 101-anti-corrosion outer seat, 102-mounting groove, 103-sealing ring groove, 104-second sealing ring, 105-collecting groove, 106-central guide hole, 107-outer discharge guide hole, 108-outer discharge conduit, 109-drying chamber, 110-drying component, 111-fixed slide groove, 112-fixed screw, 113-fixed connecting seat, 114-fixed ring seat, 115-rotating turntable;

[0025] 200-Level sensor, 201-Sensor probe, 202-Triangular protrusion, 203-Corrosion-resistant housing;

[0026] 300 - First sealing ring;

[0027] 203a - Metal base layer, 203b - Ceramic base composite layer, 203c - Anti-corrosion coating. Detailed Implementation

[0028] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0029] Please see Figures 1-7 As the first embodiment of this utility model:

[0030] A washing machine liquid level sensor and anti-corrosion module include: an anti-corrosion outer seat assembly 100, wherein the anti-corrosion outer seat assembly 100 includes an anti-corrosion outer seat 101, a second sealing ring 104, a collection groove 105, an external discharge pipe 108, and a drying component 110.

[0031] The anti-corrosion outer seat 101 has an installation groove 102 for installing a liquid level sensor 200 on its left side. The lower right end of the inner side of the installation groove 102 has a collection groove 105 for collecting intrusion water. The lower left side of the anti-corrosion outer seat 101 is fixedly connected to an outflow conduit 108 for discharging collected water. The upper end of the inner side of the installation groove 102 has a drying chamber 109.

[0032] A drying element 110 for drying water vapor is installed inside the drying chamber 109. A second sealing ring 104 for improving the sealing of the liquid level sensor 200 is fixedly connected to the right end of the inner side of the mounting groove 102. A liquid level sensor 200 for monitoring the water level of the washing machine is fitted inside the second sealing ring 104. A first sealing ring 300 is installed on the outer side of the right end of the liquid level sensor 200. The liquid level sensor 200 includes a corrosion-resistant shell 203, which includes a corrosion-resistant coating 203c, a ceramic-based composite layer 203b, and a metal base layer 203a.

[0033] The drying chamber 109 is connected to the mounting groove 102. The drying component 110 is a mesh-like structure filled with desiccant. A central guide hole 106 is provided at the center of the upper surface of the collecting groove 105, and an external discharge guide hole 107 is provided below the central guide hole 106.

[0034] The external discharge guide hole 107 is connected to the external discharge conduit 108. The other end of the external discharge conduit 108 is connected to the outside. The anti-corrosion outer seat 101 is fixedly installed with the washing machine and a sealing ring groove 103 is opened on the inner side of the right end. The drying component 110 installed in the drying chamber 109 dries the intruding water vapor. The intruding liquid is collected in the collection tank 105, and then introduced into the external discharge guide hole 107 through the central guide hole 106, and then discharged to the outside through the external discharge conduit 108.

[0035] The first sealing ring 300 and the sealing ring groove 103 are mutually sealed and fitted together and are step seals. The liquid level sensor 200 also includes a sensor probe 201, and a sensor element part is fixedly connected to the left side of the sensor probe 201.

[0036] The outer sides of the sensor probe 201 and the sensor element are both corrosion-resistant housings 203. The outer right side of the corrosion-resistant housing 203 in the sensor probe 201 has a triangular protrusion 202. The corrosion-resistant coating 203c is made of Teflon material.

[0037] The ceramic-based composite layer 203b is used to improve the high temperature resistance and acid and alkali resistance. The metal base layer 203a is made of corrosion-resistant alloy. After the liquid level sensor 200 is installed, it forms a double sealing structure with the first sealing ring 300 and the second sealing ring 104 to reduce the water penetration through the sensor probe 201. The outer side of the liquid level sensor 200 is a corrosion-resistant shell 203, which improves its corrosion resistance.

[0038] Specifically, the liquid level sensor 200 is installed from left to right through the mounting groove 102. The first sealing ring 300 is installed at the right end of the mounting groove 102 and is sealed and fitted with the sealing ring groove 103. The liquid level sensor 200 forms a double sealing structure with the first sealing ring 300 and the second sealing ring 104 to reduce water intrusion through the sensor probe 201. After the liquid level sensor 200 is installed, only the sensor probe 201 is exposed externally. The outer side of the liquid level sensor 200 is a corrosion-resistant shell 203. The corrosion resistance of the liquid level sensor 200 is improved by the anti-corrosion coating 203c, the ceramic matrix composite layer 203b, and the metal base layer 203a.

[0039] Secondly, the drying component 110 installed in the drying chamber 109 dries the intruding water vapor. The intruding liquid is collected in the collection tank 105, then introduced into the external discharge guide hole 107 through the central guide hole 106, and then discharged to the outside through the external discharge conduit 108, thereby improving the service life of the liquid level sensor 200.

[0040] Please see Figure 1 , Figure 3 and Figure 5 As a second embodiment of this utility model:

[0041] The corrosion-resistant outer seat 101 has a set of fixed sliding grooves 111 on both the upper and lower ends of the inner side of the left end. A fixed screw 112 for driving the fixed connecting seat 113 to move up and down is installed on the inner side of the fixed sliding groove 111. The fixed connecting seat 113 is screwed into the outer side of the fixed screw 112.

[0042] The fixed connecting seat 113 and the fixed sliding groove 111 are movably fitted together. A fixed ring seat 114 is fixedly connected to one end of the fixed connecting seat 113 near the center of the anti-corrosion outer seat 101. A toggle turntable 115 is fixedly connected to one end of the fixed screw 112 away from the center of the anti-corrosion outer seat 101. The side of the fixed ring seat 114 near the center of the anti-corrosion outer seat 101 is provided with anti-slip texture. After the liquid level sensor 200 is installed, the toggle turntable 115 is rotated, which drives the fixed screw 112 to rotate. Then, the fixed screw 112 and the fixed connecting seat 113 are threaded together, which drives the fixed ring seat 114 to move closer to the liquid level sensor 200, so that the fixed ring seat 114 clamps and fixes the liquid level sensor 200.

[0043] Based on the first embodiment described above, after the liquid level sensor 200 is installed, the rotating turntable 115 rotates, causing the fixing screw 112 to rotate. Then, the fixing screw 112 and the fixing seat 113 are threaded together, causing the fixing ring seat 114 to move closer to the liquid level sensor 200, so that the fixing ring seat 114 clamps and fixes the liquid level sensor 200, thereby facilitating the installation and removal of the liquid level sensor 200.

[0044] The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A washing machine liquid level sensor and corrosion-resistant module, comprising: The corrosion-resistant outer seat assembly (100) is characterized in that: the corrosion-resistant outer seat assembly (100) includes a corrosion-resistant outer seat (101), a second sealing ring (104), a collection groove (105), an external discharge conduit (108), and a drying component (110); The corrosion-resistant outer seat (101) has an installation groove (102) for installing a liquid level sensor (200) on its left side. The lower right end of the inner side of the installation groove (102) has a collection groove (105) for collecting intrusion water. The lower left side of the corrosion-resistant outer seat (101) is fixedly connected to an outflow conduit (108) for discharging collected water. The upper end of the inner side of the installation groove (102) has a drying chamber (109). The drying chamber (109) is equipped with a drying component (110) for drying water vapor. The right end of the inner side of the mounting groove (102) is fixedly connected with a second sealing ring (104) for improving the sealing performance of the liquid level sensor (200). The liquid level sensor (200) for monitoring the water level of the washing machine is fitted inside the second sealing ring (104). The right side of the liquid level sensor (200) is equipped with a first sealing ring (300). The liquid level sensor (200) includes a corrosion-resistant shell (203). The corrosion-resistant shell (203) includes a corrosion-resistant coating (203c), a ceramic-based composite layer (203b), and a metal base layer (203a).

2. The washing machine liquid level sensor and anti-corrosion module as described in claim 1, characterized in that: The drying chamber (109) is connected to the mounting groove (102). The drying component (110) is a mesh structure filled with desiccant. A central guide hole (106) is provided at the center of the upper surface of the collecting groove (105), and an external discharge guide hole (107) is provided below the central guide hole (106).

3. The washing machine liquid level sensor and anti-corrosion module as described in claim 2, characterized in that: The external discharge guide hole (107) is connected to the external discharge conduit (108), and the other end of the external discharge conduit (108) is connected to the outside. The anti-corrosion outer seat (101) is fixedly installed with the washing machine and a sealing ring groove (103) is opened on the inner side of the right end.

4. The washing machine liquid level sensor and anti-corrosion module as described in claim 1, characterized in that: The first sealing ring (300) and the sealing ring groove (103) are mutually sealed and fitted together and are step seals. The liquid level sensor (200) also includes a sensor probe (201), and a sensor element part is fixedly connected to the left side of the sensor probe (201).

5. The washing machine liquid level sensor and anti-corrosion module as described in claim 4, characterized in that: The outer sides of the sensor probe (201) and the sensor element are both corrosion-resistant shells (203). The outer right side of the corrosion-resistant shell (203) in the sensor probe (201) is a triangular protrusion (202). The corrosion-resistant coating (203c) is made of Teflon material.

6. The washing machine liquid level sensor and anti-corrosion module as described in claim 5, characterized in that: The ceramic-based composite layer (203b) is used to improve high temperature resistance and acid and alkali resistance, and the metal base layer (203a) is made of corrosion-resistant alloy.

7. The washing machine liquid level sensor and anti-corrosion module as described in claim 1, characterized in that: The corrosion-resistant outer seat (101) has a set of fixed slide grooves (111) on both the upper and lower ends of the inner side of the left end. A fixed screw (112) for driving the fixed connecting seat (113) to move up and down is installed inside the fixed slide groove (111). The fixed connecting seat (113) is screwed into the outer side of the fixed screw (112).

8. The washing machine liquid level sensor and anti-corrosion module as described in claim 7, characterized in that: The fixed connecting seat (113) and the fixed slide groove (111) are movably fitted together. The fixed connecting seat (113) is fixedly connected to a fixed ring seat (114) at one end near the center of the anti-corrosion outer seat (101). The fixed screw (112) is fixedly connected to a turntable (115) at one end away from the center of the anti-corrosion outer seat (101). The fixed ring seat (114) is provided with anti-slip texture on one side near the center of the anti-corrosion outer seat (101).