Partition wall electric box groove installation component and wall body system

Abstract

The utility model relates to the technical field of building decoration, and provides an electric box groove mounting component for a partition wall and a wall system. The electric box groove installation component for the partition wall comprises a vertical part; a first mounting groove is formed between the left side part and the upper side edge of the first horizontal part, a second mounting groove is formed between the right side part and the upper side edge of the first horizontal part, and the first horizontal part is connected with the first electric box groove through a connecting piece connected with the bottom of the first mounting groove and / or the bottom of the second mounting groove; a third mounting groove is formed between the left side part and the lower side edge of the second horizontal part, a fourth mounting groove is formed between the right side part and the lower side edge of the second horizontal part, and the second horizontal part is connected with the second electric box groove through a connecting piece connected with the bottom of the third mounting groove and / or the bottom of the fourth mounting groove; the second electric box groove and the first electric box groove are located on the two sides of the partition wall. According to the technical scheme of the embodiment of the invention, the installation process of the electric box is relatively simple and convenient.

Description

Technical Field

[0001] This disclosure relates to the field of building decoration technology, and in particular to an electrical box slot installation component and wall system for partition walls. Background Technology

[0002] In the building decoration industry, interior layouts are typically divided by internal partition walls. In practice, electrical boxes, switch boxes, and conduits need to be installed on both sides of these partition walls, necessitating the creation of electrical box mounting slots within the walls. Traditionally, creating these slots requires on-site cutting.

[0003] During on-site construction, workers often damage the partition walls when cutting grooves. Holes that are too large or holes that penetrate the wall can drastically reduce its sound insulation, affecting its soundproofing performance and causing a decrease in the sound insulation of the partition walls between apartments. Furthermore, installing electrical boxes on the partition walls is a relatively complex process. Utility Model Content

[0004] In view of this, the present disclosure provides an electrical box slot installation component and wall system for partition walls to solve the technical problems of reduced sound insulation of partition walls caused by the construction of electrical box installation slots and the complexity of electrical box installation process in the prior art.

[0005] To achieve the above objectives, the technical solution adopted in this disclosure is:

[0006] In a first aspect, embodiments of this disclosure provide a mounting component for an electrical box trough in a partition wall, comprising: a vertical portion extending vertically; a first horizontal portion extending horizontally to the right from the upper end of the vertical portion, the middle portion of the first horizontal portion being raised to form an upper side edge, a first mounting groove being formed between the left side portion of the first horizontal portion and the upper side edge, and a second mounting groove being formed between the right side portion of the first horizontal portion and the upper side edge, the first horizontal portion being connected to the first electrical box trough via a connector connecting the bottom of the first mounting groove and / or the bottom of the second mounting groove; a second horizontal portion extending horizontally to the right from the lower end of the vertical portion, the middle portion of the second horizontal portion being recessed to form a lower side edge, a third mounting groove being formed between the left side portion of the second horizontal portion and the lower side edge, and a fourth mounting groove being formed between the right side portion of the second horizontal portion and the lower side edge, the second horizontal portion being connected to the second electrical box trough via a connector connecting the bottom of the third mounting groove and / or the bottom of the fourth mounting groove, the second electrical box trough and the first electrical box trough being located on opposite sides of the partition wall.

[0007] In some embodiments, the partition wall electrical box trough mounting component further includes a vertical reinforcing arm, which is formed by protruding to the right from the middle of the vertical part.

[0008] In some embodiments, the partition wall electrical box trough mounting component further includes: a first reinforcing portion, including a first intermediate portion extending vertically downward from the right end of the first horizontal portion, and a first bent portion extending horizontally to the left from the lower end of the first intermediate portion; and a second reinforcing portion, including a second intermediate portion extending vertically upward from the right end of the second horizontal portion, and a second bent portion extending horizontally to the left from the upper end of the second intermediate portion.

[0009] In some embodiments, the portion between the upper side and the left side of the first horizontal portion is arranged in a vertical direction, and the portion between the upper side and the right side of the first horizontal portion is arranged in a vertical direction; the portion between the lower side and the left side of the second horizontal portion is arranged in a vertical direction, and the portion between the lower side and the right side of the second horizontal portion is arranged in a vertical direction.

[0010] In some embodiments, the vertical reinforcing arm includes a first inclined portion extending obliquely downward to the right from a first position of the vertical portion, a second inclined portion extending obliquely upward to the right from a second position of the vertical portion, and a reinforcing portion vertically disposed at the right end of the first inclined portion and the right end of the second inclined portion.

[0011] In some embodiments, the width of the upper side is greater than half the width of the first horizontal portion, and the width of the upper and lower sides is greater than half the width of the second horizontal portion.

[0012] Secondly, embodiments of this disclosure provide a wall system, which includes a partition wall, gypsum board, electrical box trough, and an electrical box trough mounting component as described in the first aspect of this disclosure; wherein the electrical box trough is disposed in the partition wall and is fixedly connected to the bottom of the mounting groove of the electrical box trough mounting component via a connector, the gypsum board is disposed on the surface of the partition wall and located on the side of the electrical box trough mounting component, and the mounting groove includes a first mounting groove, a second mounting groove, a third mounting groove, or a fourth mounting groove.

[0013] In some embodiments, an aerogel pad layer and a protective layer for protecting the aerogel pad layer are sequentially stacked on the inner sides of the bottom and inner walls of the electrical box tank.

[0014] In some embodiments, the connector includes a connecting bracket, one end of which is fixedly connected to the electrical box slot by a rivet, and the other end of which is fixedly connected to the bottom of the mounting slot by a screw.

[0015] In some embodiments, the wall system further includes a layer of sound-absorbing cotton disposed above the protective layer.

[0016] The beneficial effects of the present invention compared with the prior art include: the technical solution of the present invention provides a first mounting groove and a second mounting groove on both sides of the upper side of the partition wall electrical box groove mounting component, and a third mounting groove and a fourth mounting groove on both sides of the lower side, so that the first electrical box groove and the second electrical box groove on both sides of the partition wall can be installed at the same time, thereby improving the installation stability of the electrical box and the partition wall. Attached Figure Description

[0017] To more clearly illustrate the technical solutions in the embodiments of this disclosure, the accompanying drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the accompanying drawings described below are only some embodiments of this disclosure. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0018] Figure 1 This is a structural schematic diagram of an electrical box groove installation component for a partition wall provided in an embodiment of this disclosure;

[0019] Figure 2 This is a schematic diagram of the electrical box trough and the partition wall electrical box trough installation components provided in the embodiments of this disclosure after installation;

[0020] Figure 3 yes Figure 2 A magnified view of a section at point A in the middle;

[0021] Figure 4 This is a top view of the wall system provided in the embodiments of this disclosure;

[0022] Figure 5 This is a side view of the wall system provided in an embodiment of this disclosure.

[0023] The following are the labeling elements in the figure:

[0024] 100. Partition wall electrical box trough mounting components; 111. First part; 112. Second part; 113. Vertical reinforcing arm; 121. Left side of the first horizontal part; 122. Right side of the first horizontal part; 123. Upper side; 124. First middle part; 125. First bend; 131. Left side of the second horizontal part; 132. Right side of the second horizontal part; 133. Lower side; 134. Second middle part ; 135, Second bend; 201, Partition wall electrical box groove installation component; 202, Partition wall electrical box groove installation component; 300, Electrical box; 301, Aerogel pad; 302, Protective layer; 401, Connecting angle bracket; 402, Connecting angle bracket; 501, Screw; 502, Screw; 503, Rivet; 600, Partition wall; 700, Gypsum board; 801, Electrical box groove; 802, Electrical box groove; 900, Prefabricated mounting hole. Detailed Implementation

[0025] To make the technical problems, technical solutions, and beneficial effects to be solved by this disclosure clearer, the disclosure will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only for explaining this disclosure and are not intended to limit this disclosure.

[0026] It should be noted that when a component is referred to as "fixed to" or "set on" another component, it may be directly or indirectly located on that other component. When a component is referred to as "connected to" another component, it may be directly or indirectly connected to that other component. The terms "upper," "lower," "left," "right," "front," "rear," "vertical," "horizontal," "top," "bottom," "inner," and "outer," etc., indicate orientations or positions based on the accompanying drawings, and are for ease of description only, and should not be construed as limiting the technical solution. The terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features. "A plurality" means two or more, unless otherwise explicitly defined.

[0027] The following will describe in detail, with reference to the accompanying drawings, the mounting components for the electrical box slot in the partition wall and the wall system according to embodiments of the present disclosure.

[0028] Figure 1 This is a structural schematic diagram of an electrical box groove installation component for a partition wall provided in an embodiment of this disclosure; Figure 2 This is a schematic diagram of the electrical box trough and the partition wall electrical box trough installation components provided in the embodiments of this disclosure after installation; Figure 3 yes Figure 2 A magnified view of a section at point A in the middle; Figure 4 This is a top view of the wall system provided in the embodiments of this disclosure;

[0029] Figure 5 This is a side view of the wall system provided in an embodiment of this disclosure. The following is in conjunction with... Figures 1 to 5 Let's describe the partition wall electrical box groove installation components and wall system provided in the embodiments of this disclosure.

[0030] like Figure 1As shown, the partition wall electrical box groove mounting component 100 includes: a vertical portion extending vertically; a first horizontal portion extending horizontally to the right from the upper end of the vertical portion, the middle portion of the first horizontal portion being raised to form an upper side 123, a first mounting groove being formed between the left side portion 121 and the upper side 123 of the first horizontal portion, and a second mounting groove being formed between the right side portion 122 and the upper side 123 of the first horizontal portion. The first horizontal portion is connected to the first... The electrical box slot is connected to a second horizontal section, which extends horizontally to the right from the lower end of the vertical section. The middle of the second horizontal section is recessed to form a lower side edge 133. A third mounting groove is formed between the left side portion 131 and the lower side edge 133 of the second horizontal section, and a fourth mounting groove is formed between the right side portion 132 and the lower side edge 133 of the second horizontal section. The second horizontal section is connected to the second electrical box slot via a connector that connects the bottom of the third mounting groove and / or the bottom of the fourth mounting groove. The second electrical box slot and the first electrical box slot are located on opposite sides of a partition wall. The connector can be an L-shaped angle bracket.

[0031] The electrical box mounting component for partition walls described in this disclosure can improve the sound insulation performance of the partition wall. By adopting the technical solution of this disclosure, the electrical box mounting slot can be prefabricated in the factory where the wall is manufactured according to industrial standards, thus eliminating the need for on-site slotting during subsequent installation of the electrical box. Prefabricated products make the installation of the electrical box more convenient, and the sound insulation measures ensure better sound insulation at the slotted areas of the partition wall.

[0032] In this embodiment, the electrical box installation components and the electrical box in the partition wall can be prefabricated in the factory. During installation, the staggered design can be considered for separate households. The electrical box installation components in this embodiment can be used as a matching electrical box for a dedicated partition wall frame, resulting in fast, convenient, and efficient construction.

[0033] Prefabricated partition walls with prefabricated electrical box mounting slots, connecting brackets, electrical box slots, and partition wall electrical box slot installation components can be prefabricated in the factory. Each component can be quickly assembled on-site, and component transportation is convenient. Assembly can be based on site dimensions, avoiding the problem of factory-customized dimensions not matching the site. This approach combines the advantages of standardized factory production with flexibility, facilitating the production and installation of partition wall products.

[0034] In this embodiment of the disclosure, in order to increase the strength of the vertical part, such as Figure 1As shown, the electrical box trough mounting component for the partition wall also includes a vertical reinforcing arm 113, which protrudes to the right from the middle of the vertical portion. In some embodiments, the vertical reinforcing arm includes a first inclined portion extending obliquely downward to the right from a first position of the vertical portion, a second inclined portion extending obliquely upward to the right from a second position of the vertical portion, and a reinforcing portion vertically disposed at the right end of the first inclined portion and the right end of the second inclined portion. Figure 1 As shown, the first position is located at the end of the first part 111 of the vertical section, and the second position is located at the top of the second part 112 of the vertical section. The vertical section is composed of the first part 111, the second part 112, the vertical reinforcing arm 113, the first inclined part, and the second inclined part.

[0035] In this embodiment of the disclosure, in order to increase the strength of the first horizontal portion and the second horizontal portion, such as Figure 1 As shown, the partition wall electrical box trough mounting component further includes: a first reinforcing part, including a first intermediate part 124 extending vertically downward from the right end of the first horizontal part, and a first bent part 125 extending horizontally to the left from the lower end of the first intermediate part; and a second reinforcing part, including a second intermediate part 134 extending vertically upward from the right end of the second horizontal part, and a second bent part 135 extending horizontally to the left from the upper end of the second intermediate part.

[0036] like Figure 2 and Figure 3 As shown, the left side panel of the electrical box 300 is connected to the partition wall electrical box slot mounting component 201 via a connecting bracket 401. A screw 501 passes through the horizontal portion of the connecting bracket and the bottom of the second mounting slot of the partition wall electrical box slot mounting component 201, fixing the connecting bracket to the partition wall electrical box slot mounting component 201. The vertical portion of the connecting bracket is fixedly connected to the left side panel of the electrical box 300 via a rivet 503. The right side panel of the electrical box 300 is connected to the partition wall electrical box slot mounting component 202 via a connecting bracket 402. A screw 502 passes through the horizontal portion of the connecting bracket and the bottom of the second mounting slot of the partition wall electrical box slot mounting component 202, fixing the connecting bracket 402 to the partition wall electrical box slot mounting component 202. The vertical portion of the connecting bracket is fixedly connected to the right side panel of the electrical box 300 via a rivet.

[0037] A rivet is a nail-shaped object used to connect two parts or components with through holes. During riveting, the rivet utilizes its own deformation or interference fit to connect the riveted parts, making them a single unit. Rivets are widely used for connecting various objects, especially in situations requiring high-strength connections. In the construction industry, rivets are commonly used to connect steel structural components. In the embodiments of this disclosure, rivets are used to securely connect angle brackets and electrical box slots with high strength.

[0038] In this embodiment of the present disclosure, the portion between the upper side and the left side of the first horizontal portion is arranged in a vertical direction, and the portion between the upper side and the right side of the first horizontal portion is arranged in a vertical direction; the portion between the lower side and the left side of the second horizontal portion is arranged in a vertical direction, and the portion between the lower side and the right side of the second horizontal portion is arranged in a vertical direction.

[0039] In this embodiment of the disclosure, the width of the upper side is greater than half the width of the first horizontal portion, and the width of the upper and lower sides is greater than half the width of the second horizontal portion.

[0040] Furthermore, such as Figure 3 As shown, an aerogel pad layer 301 and a protective layer 302 for protecting the aerogel pad layer are sequentially stacked on the bottom and inner side of the tank wall of the electrical box 300. Aerogel is a very lightweight, highly porous material with a microstructure that can be described as honeycomb-like or mesh-like. This material has characteristics such as low density, high porosity, and extremely small pore size, thus exhibiting a unique sound insulation effect in sound wave propagation. During sound wave propagation, the micropores of the aerogel can act as barriers, absorb sound, and reflect sound. When sound waves encounter the micropores of the aerogel, multiple reflections and refractions occur, causing sound wave energy to dissipate and be absorbed. In addition, the high porosity and extremely small pore size of the aerogel can also act like a low-pass filter, absorbing high-frequency sound waves and reducing the frequency and intensity of noise. The aerogel pad layer and the protective layer can further enhance the sound insulation performance of the electrical box 300.

[0041] The protective layer can be a foamed polyvinyl chloride (PVC) layer. This foamed PVC layer can be formed from PVC (Polyvinylchloride) foam boards. PVC foam boards are fire-resistant materials with excellent impact resistance and thermal insulation properties. They can protect the aerogel pad layer, thereby helping to enhance the sound insulation performance of the partition wall product.

[0042] In addition, a sound insulation layer can be installed between the protective layer and the electrical box. The sound insulation layer can serve as a sound insulation measure to ensure that the sound insulation of the partition wall meets the specifications.

[0043] When installing the electrical box tray, taking into account the separate units with partition walls, the following can be done: Figure 4 The staggered design shown is to prevent the electrical box slots on both sides of the partition wall from facing away from each other, which would reduce the sound insulation effect. When installing the electrical box slots, first connect the electrical box slots to the connecting brackets with rivets, and then use screws to fix the connecting brackets to the wall. The installation process is quick, convenient, and efficient.

[0044] The partition wall electrical box slot installation component provided in this embodiment improves the installation stability of the electrical box when it is installed on the partition wall by providing a first installation slot and a second installation slot on both sides of the upper side of the component, and a third installation slot and a fourth installation slot on both sides of the lower side.

[0045] like Figure 4 As shown, the wall system includes a partition wall 600, a gypsum board 700, an electrical box trough 300, and an electrical box trough installation component 100 for the partition wall as described in the above technical solution; wherein, the electrical box trough is disposed in the partition wall and is fixedly connected to the bottom of the installation groove of the electrical box trough installation component for the partition wall through a connector, the gypsum board is disposed on the surface of the partition wall and is located on the side of the electrical box trough installation component for the partition wall, wherein the installation groove includes a first installation groove, a second installation groove, a third installation groove, or a fourth installation groove.

[0046] Specifically, the partition wall can be a light steel frame wall, but it is not limited to this. For example... Figure 5 As shown, electrical box troughs 801 and 802 are disposed on both sides of the partition wall. Electrical box trough 801 connects between two partition wall electrical box trough mounting components, and electrical box trough 802 connects between two partition wall electrical box trough mounting components. The opening of electrical box trough 801 faces outwards from the paper, and the opening of electrical box trough 802 faces inwards from the paper. Electrical box trough 801 is connected to the partition wall electrical box trough mounting component 100 through a pre-fabricated mounting hole 900 on the component.

[0047] In this embodiment of the disclosure, an aerogel pad layer and a protective layer for protecting the aerogel pad layer are sequentially stacked on the inner sides of the bottom and walls of the electrical box trough. In some embodiments, the wall system further includes a sound-insulating cotton layer disposed above the protective layer. "Above the protective layer" refers to the side of the protective layer away from the aerogel pad layer.

[0048] Sound insulation cotton, also known as acoustic insulation cotton, is a porous fibrous sound insulation material. The material contains numerous tiny interconnected pores, allowing external sound waves to penetrate deep into the material through these pores. There, they rub against the material, converting sound energy into heat energy, which is then gradually dissipated, thus achieving a sound insulation effect. Filling partition walls with sound insulation cotton can further enhance their sound insulation performance.

[0049] In this embodiment, the connector can be a connecting bracket. One end of the connecting bracket is fixedly connected to the electrical box slot by a rivet, and the other end of the connecting bracket is fixedly connected to the bottom of the mounting slot by a screw. The screw can be a screw, but is not limited to this.

[0050] The wall system provided in this embodiment includes a partition wall electrical box slot mounting component. By providing a first mounting slot and a second mounting slot on both sides of the upper side of the partition wall electrical box slot mounting component, and providing a third mounting slot and a fourth mounting slot on both sides of the lower side, the first electrical box slot and the second electrical box slot on both sides of the partition wall can be installed simultaneously, thereby improving the installation stability of the electrical box and the partition wall, and thus improving the stability of the wall system.

[0051] The above description is merely a preferred embodiment of this disclosure and is not intended to limit this disclosure. Any modifications, equivalent substitutions, and improvements made within the spirit and principles of this disclosure should be included within the scope of protection of this disclosure.

Claims

1. A component for mounting an electrical box trough in a partition wall, characterized in that, The mounting components for the electrical box tray in the partition wall include: The vertical part is formed by vertical extension. A first horizontal portion extends horizontally to the right from the upper end of the vertical portion. The middle part of the first horizontal portion is raised to form an upper side. A first mounting groove is formed between the left side portion of the first horizontal portion and the upper side. A second mounting groove is formed between the right side portion of the first horizontal portion and the upper side. The first horizontal portion is connected to the first electrical box groove through a connector that connects the bottom of the first mounting groove and / or the bottom of the second mounting groove. The second horizontal section extends horizontally to the right from the lower end of the vertical section. The middle part of the second horizontal section is recessed downward to form a lower side. A third mounting groove is formed between the left side of the second horizontal section and the lower side. A fourth mounting groove is formed between the right side of the second horizontal section and the lower side. The second horizontal section is connected to the second electrical box slot through a connector that connects the bottom of the third mounting groove and / or the bottom of the fourth mounting groove. The second electrical box slot and the first electrical box slot are located on opposite sides of the partition wall.

2. The mounting component for the electrical box groove in the partition wall according to claim 1, characterized in that, The partition wall electrical box groove mounting component also includes a vertical reinforcing arm, which is formed by protruding to the right from the middle of the vertical part.

3. The mounting component for the electrical box groove in the partition wall according to claim 1, characterized in that, The electrical box installation components for the partition wall also include: The first reinforcing portion includes a first intermediate portion extending vertically downward from the right end of the first horizontal portion, and a first bent portion extending horizontally to the left from the lower end of the first intermediate portion. The second reinforcing portion includes a second intermediate portion extending vertically upward from the right end of the second horizontal portion, and a second bent portion extending horizontally to the left from the upper end of the second intermediate portion.

4. The mounting component for the electrical box groove in the partition wall according to claim 1, characterized in that, The portion between the upper side and the left side of the first horizontal portion is arranged vertically, and the portion between the upper side and the right side of the first horizontal portion is arranged vertically. The portion between the lower side and the left side of the second horizontal portion is arranged vertically, and the portion between the lower side and the right side of the second horizontal portion is arranged vertically.

5. The mounting component for the electrical box groove in the partition wall according to claim 2, characterized in that, The vertical reinforcing arm includes a first inclined portion extending obliquely downward to the right from a first position of the vertical portion, a second inclined portion extending obliquely upward to the right from a second position of the vertical portion, and a reinforcing portion vertically disposed at the right end of the first inclined portion and the right end of the second inclined portion.

6. The mounting component for the electrical box groove in the partition wall according to claim 1, characterized in that, The width of the upper side is greater than half the width of the first horizontal portion, and the width of the lower side is greater than half the width of the second horizontal portion.

7. A wall system, characterized in that, The wall system includes a partition wall, gypsum board, electrical box trough, and an electrical box trough mounting component for the partition wall as described in any one of claims 1 to 6; wherein the electrical box trough is disposed in the partition wall and is fixedly connected to the bottom of the mounting groove of the electrical box trough mounting component for the partition wall via a connector; the gypsum board is disposed on the surface of the partition wall and is located on the side of the electrical box trough mounting component for the partition wall; wherein the mounting groove includes a first mounting groove, a second mounting groove, a third mounting groove, or a fourth mounting groove.

8. The wall system according to claim 7, characterized in that, The bottom and inner sides of the electrical box tank are provided with an aerogel pad layer and a protective layer for protecting the aerogel pad layer in sequence.

9. The wall system according to claim 7, characterized in that, The connector includes a connecting bracket, one end of which is fixedly connected to the electrical box slot by a rivet, and the other end of which is fixedly connected to the bottom of the mounting slot by a screw.

10. The wall system according to claim 8, characterized in that, The wall system also includes a sound-insulating cotton layer disposed above the protective layer.

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