Zinc powder feeding device of electric furnace in zinc smelting

By introducing components such as a quantitative rotary drum and scraper into the zinc powder smelting device, continuous quantitative feeding of zinc powder is achieved, solving the problems of low feeding efficiency and poor stability of zinc powder in the existing technology, and improving production efficiency and product quality.

CN224246751UActive Publication Date: 2026-05-15XUANWEI JINTAI RESOURCES COMPREHENSIVE UTILIZATION CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
XUANWEI JINTAI RESOURCES COMPREHENSIVE UTILIZATION CO LTD
Filing Date
2025-04-02
Publication Date
2026-05-15

AI Technical Summary

Technical Problem

Existing zinc powder smelting equipment has low zinc powder feeding efficiency in electric furnaces, and is prone to unstable production efficiency and product quality due to human error.

Method used

The system employs components such as a material cylinder, a quantitative rotary drum, a scraper, and a screw shaft. It uses a motor to drive the continuous quantitative feeding of zinc powder, preventing it from sticking to the wall, and uses a cylinder pusher plate to achieve precise quantitative conveying.

Benefits of technology

This improves the automation level of zinc powder feeding, reduces human error, ensures consistent zinc powder quantity fed into the electric furnace each time, and enhances production efficiency and product quality stability.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of zinc powder feeding, in particular to a zinc powder feeding device of an electric furnace in zinc smelting, which comprises a charging barrel, a feeding barrel is fixedly arranged at the lower end of the charging barrel, a quantifying mechanism is arranged at the lower end of the feeding barrel, the quantifying mechanism comprises a shell, a second motor is fixedly arranged at the lower end of the shell, and a quantifying rotating barrel is rotatably arranged in the shell. The quantitative drum is in transmission connection with the motor II; a second air cylinder is fixedly arranged at the upper end of the shell, a second push plate is fixedly arranged at the lower end of the second air cylinder, the lower end of the shell is connected with a feeding pipe through a discharging barrel, a first motor and a second motor drive a scraper blade and a quantitative rotating barrel to rotate correspondingly, continuous quantitative feeding of zinc powder is achieved, manual weighing is not needed, the production efficiency is greatly improved, and the labor cost is reduced; and meanwhile, errors caused by manual operation are reduced.
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Description

Technical Field

[0001] This utility model relates to the field of zinc powder feeding technology, specifically a zinc powder feeding device for an electric furnace in zinc smelting. Background Technology

[0002] The smelting of zinc powder involves feeding the raw material into an electric furnace and heating it at high temperature to convert the zinc powder into zinc oxide. Then, the zinc oxide is reduced to produce metallic zinc. The feeding of zinc powder into the electric furnace requires a conveying device to achieve automatic feeding of the furnace.

[0003] Patent CN207158362U discloses a zinc powder furnace feeding structure, including a base and a conveyor. The conveyor is fixedly installed on the base, and a feeding hopper is fixedly installed on the conveyor. A screw shaft is rotatably installed inside the conveyor. By driving the screw shaft, the zinc powder in the feeding hopper is transported to the feeding pipe. A pressure relief mechanism is set in the feeding pipe to prevent the zinc vapor in the furnace from being oxidized. The raw material enters the filter chamber through the feeding pipe. The filter chamber not only filters the zinc powder, but also vibrates, causing the raw material adhering to the inner wall of the filter chamber to vibrate down. Finally, the zinc powder flows into the electric furnace.

[0004] In the above scheme, zinc powder is conveyed by rotating the screw shaft. Since the internal space of the electric furnace is limited and the amount of zinc powder heated at high temperature in the electric furnace at one time is limited, the amount of zinc powder conveyed into the feeding pipe by the screw shaft each time must be a specified amount. The existing technology weighs the amount of zinc powder put into the feeding hopper each time to ensure that the screw shaft conveys the specified amount of zinc powder into the feeding pipe each time. This operation method is not only cumbersome and inefficient, but also requires a high degree of concentration from the workers, which can easily lead to errors by the workers and affect the efficiency of the entire zinc powder smelting process.

[0005] Therefore, a zinc powder feeding device for electric furnaces in zinc smelting is needed to improve the above-mentioned problems. Utility Model Content

[0006] The purpose of this invention is to provide a zinc powder feeding device for an electric furnace in zinc smelting, so as to solve the problems mentioned in the background art.

[0007] To achieve the above objectives, this utility model provides the following technical solution:

[0008] A zinc powder feeding device for an electric furnace in zinc smelting includes a material cylinder, a feeding cylinder fixedly provided at the lower end of the material cylinder, and a metering mechanism provided at the lower end of the feeding cylinder. The metering mechanism includes:

[0009] The outer casing has a motor two fixedly installed at its lower end, and a metering drum is rotatably installed inside the outer casing, with the metering drum being driven by the motor two.

[0010] The upper end of the outer shell is fixedly equipped with a second cylinder, and the lower end of the second cylinder is fixedly equipped with a second push plate. The lower end of the outer shell is connected to the feed pipe through a feed cylinder.

[0011] As a preferred embodiment of this utility model, the quantitative rotary drum is provided with several material troughs inside, and the upper and lower material cylinders are arranged alternately, with the upper and lower material cylinders corresponding to the material troughs.

[0012] As a preferred embodiment of this utility model, a push plate is slidably provided inside the feed pipe, and a cylinder is fixedly provided on one side of the feed pipe, with the output end of the cylinder fixed to the push plate.

[0013] As a preferred embodiment of this utility model, a motor is fixedly provided at the upper end of the material cylinder, and a rotating shaft is driven at the output end of the motor.

[0014] As a preferred embodiment of this utility model, a plurality of connecting rods are fixedly provided on the surface of the rotating shaft, and a scraper is fixedly provided at one end of the connecting rod, with the scraper in contact with the inner wall of the material cylinder.

[0015] As a preferred embodiment of this utility model, the feeding cylinder is provided with a spiral shaft that rotates inside, and the spiral shaft is fixedly connected to the lower end of the rotating shaft.

[0016] Compared with the prior art, the beneficial effects of this utility model are:

[0017] 1. High degree of automation: By driving the scraper and the quantitative drum to rotate through motor one and motor two respectively, continuous quantitative feeding of zinc powder is achieved, eliminating the need for manual weighing, which greatly improves production efficiency, reduces labor costs, and reduces errors caused by human operation.

[0018] 2. Preventing material from sticking to the wall: The motor drives the scraper to rotate inside the cylinder, effectively preventing zinc powder from sticking to the cylinder wall, ensuring smooth material conveying, and avoiding material waste and poor conveying caused by sticking to the wall.

[0019] 3. Precise quantitative feeding: The quantitative rotary drum design enables precise quantitative feeding of zinc powder, ensuring that the amount of zinc powder fed into the electric furnace each time is consistent, thereby improving the production efficiency of the electric furnace and the stability of product quality. Attached Figure Description

[0020] Figure 1 This is a schematic diagram of the overall internal structure of this utility model;

[0021] Figure 2 This is a three-dimensional exploded top view of the quantitative mechanism of this utility model;

[0022] Figure 3 This is a three-dimensional exploded bottom view of the quantitative mechanism of this utility model;

[0023] Figure 4 This is a top view of the quantitative mechanism of this utility model;

[0024] Figure 5 This is a bottom view schematic diagram of the quantitative mechanism of this utility model.

[0025] In the diagram: 1. Motor 1; 2. Rotating shaft; 3. Connecting rod; 4. Scraper; 5. Material cylinder; 6. Feeding cylinder; 7. Screw shaft; 8. Metering mechanism; 9. Cylinder 1; 10. Push plate 1; 11. Feed pipe; 12. Push plate 2; 13. Metering drum; 14. Outer shell; 15. Discharge cylinder; 16. Motor 2; 17. Cylinder 2. Detailed Implementation

[0026] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0027] In the description of this application, it should be noted that the terminology used herein is for the purpose of describing particular embodiments only and is not intended to limit the exemplary embodiments according to this application. For ease of description, the dimensions of the various parts shown in the drawings are not drawn to actual scale. Techniques, methods, and devices known to those skilled in the art may not be discussed in detail, but where appropriate, such techniques, methods, and devices should be considered part of the specification. In all examples shown and discussed herein, any specific values ​​should be interpreted as merely exemplary and not as limitations. Therefore, other examples of exemplary embodiments may have different values. It should be noted that similar reference numerals and letters in the following drawings denote similar items; therefore, once an item is defined in one drawing, it need not be further discussed in subsequent drawings.

[0028] It should be noted that the terms "first," "second," etc., used in the specification and claims of this application are used to distinguish similar objects and not to describe a specific order or sequence. It should be understood that such use of data can be interchanged where appropriate so that embodiments of this application can be implemented in orders other than those illustrated or described herein, and the objects distinguished by "first," "second," etc., are generally of the same class and are not limited in number; for example, a first object can be one or more. Furthermore, in the specification and claims, "and / or" indicates at least one of the connected objects, and the character " / " generally indicates that the preceding and following objects are in an "or" relationship.

[0029] It should be noted that in the description of this application, the directional terms such as "front, back, up, down, left, right", "horizontal, vertical, horizontal" and "top, bottom" indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this application and simplifying the description. Unless otherwise stated, these directional terms do not indicate or imply that the device or element referred to must have a specific orientation or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation on the scope of protection of this application. The directional terms "inner" and "outer" refer to the inner and outer contours relative to the outline of each component itself.

[0030] It should be noted that, in this application, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes that element. Furthermore, it should be noted that the scope of the methods and apparatuses in the embodiments of this application is not limited to performing functions in the order shown or discussed, but may also include performing functions substantially simultaneously or in the reverse order, depending on the functions involved. For example, the described methods may be performed in a different order than described, and various steps may be added, omitted, or combined. Additionally, features described with reference to certain examples may be combined in other examples.

[0031] Please see Figure 1-5 This utility model provides a technical solution:

[0032] A zinc powder feeding device for an electric furnace in zinc smelting includes a material cylinder 5, a feeding cylinder 6 fixedly provided at the lower end of the material cylinder 5, and a metering mechanism 8 provided at the lower end of the feeding cylinder 6. The metering mechanism 8 includes:

[0033] The outer casing 14 has a motor 16 fixedly installed at its lower end, and a metering drum 13 is rotatably installed inside the outer casing 14. The metering drum 13 is connected to the motor 16 for transmission.

[0034] A second cylinder 17 is fixedly installed at the upper end of the outer shell 14, and a second pusher plate 12 is fixedly installed at the lower end of the second cylinder 17. The lower end of the outer shell 14 is connected to the feed pipe 11 through the feed cylinder 15.

[0035] As an example of this utility model, the quantitative rotary drum 13 is provided with several material troughs inside. The upper material cylinder 6 and the lower material cylinder 15 are arranged alternately, and the upper material cylinder 6 and the lower material cylinder 15 are arranged vertically and vertically corresponding to the material troughs. Motor 1 drives the scraper 4 to rotate inside the material cylinder 5 through the rotating shaft 2 and the connecting rod 3 to prevent zinc powder from sticking to the wall. At the same time, it drives the spiral shaft 7 to rotate and feed the zinc powder into the quantitative rotary drum 13, which can continuously feed the material in a quantitative manner without the need for manual weighing. Motor 2 drives the quantitative rotary drum 13 to rotate, thereby moving the zinc powder in the material trough of the quantitative rotary drum 13 to the upper end of the lower material cylinder 15. Cylinder 2 drives the pusher plate 2 to press down and push the zinc powder in the material trough into the feed pipe 11 to avoid residue inside the material trough. Then, cylinder 9 is started to drive the pusher plate 10 to push the zinc powder in the feed pipe 11 into the electric furnace.

[0036] As an example of this utility model, a pusher plate 10 is slidably provided inside the feed pipe 11, and a cylinder 9 is fixedly provided on one side of the feed pipe 11, with the output end of the cylinder 9 fixed to the pusher plate 10.

[0037] As an example of this utility model, a motor 1 is fixedly provided at the upper end of the material cylinder 5, and a rotating shaft 2 is provided at the output end of the motor 1.

[0038] As an example of this utility model, a plurality of connecting rods 3 are fixedly provided on the surface of the rotating shaft 2, and a scraper 4 is fixedly provided at one end of the connecting rod 3. The scraper 4 is in contact with the inner wall of the material cylinder 5.

[0039] As an example of this utility model, the feeding cylinder 6 is provided with a spiral shaft 7 inside, and the spiral shaft 7 is fixedly connected to the lower end of the rotating shaft 2.

[0040] Working principle: During use, motor 1 drives scraper 4 to rotate inside cylinder 5 via rotating shaft 2 and connecting rod 3 to prevent zinc powder from sticking to the wall. At the same time, it drives spiral shaft 7 to rotate and feed zinc powder into metering drum 13. Motor 2 16 drives metering drum 13 to rotate, thereby moving the zinc powder in the metering drum 13 trough to the upper end of the feed cylinder 15. Cylinder 2 17 drives push plate 2 12 to press down and push the zinc powder in the trough into feed pipe 11 to avoid residue inside the trough. Then, cylinder 1 9 is started to drive push plate 10 to push the zinc powder in feed pipe 11 into the electric furnace.

[0041] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A zinc powder feeding device for an electric furnace in zinc smelting, comprising a feeding cylinder (5), characterized in that: The lower end of the feed cylinder (5) is fixedly provided with an upper feed cylinder (6), and the lower end of the upper feed cylinder (6) is provided with a metering mechanism (8), the metering mechanism (8) including: The outer shell (14) has a motor (16) fixedly installed at the lower end of the outer shell (14), and a metering drum (13) is rotatably installed inside the outer shell (14). The metering drum (13) is connected to the motor (16) in a transmission connection. The upper end of the outer shell (14) is fixedly provided with cylinder two (17), and the lower end of cylinder two (17) is fixedly provided with push plate two (12). The lower end of the outer shell (14) is connected to the feed pipe (11) through the feed cylinder (15).

2. The zinc powder feeding device for an electric furnace in zinc smelting according to claim 1, characterized in that: The quantitative rotary drum (13) has several material troughs inside. The upper material cylinder (6) and the lower material cylinder (15) are arranged alternately, and the upper material cylinder (6) and the lower material cylinder (15) are arranged in relation to the material troughs.

3. The zinc powder feeding device for an electric furnace in zinc smelting according to claim 2, characterized in that: The feed pipe (11) is slidably provided with a push plate (10), and a cylinder (9) is fixedly provided on one side of the feed pipe (11). The output end of the cylinder (9) is fixed to the push plate (10).

4. A zinc powder feeding device for an electric furnace in zinc smelting according to claim 3, characterized in that: The upper end of the material cylinder (5) is fixedly equipped with a motor (1), and the output end of the motor (1) is equipped with a rotating shaft (2).

5. A zinc powder feeding device for an electric furnace in zinc smelting according to claim 4, characterized in that: The rotating shaft (2) has several connecting rods (3) fixedly mounted on its surface. One end of each connecting rod (3) is fixedly mounted with a scraper (4), which is in contact with the inner wall of the material cylinder (5).

6. A zinc powder feeding device for an electric furnace in zinc smelting according to claim 5, characterized in that: The feed cylinder (6) is equipped with a rotating spiral shaft (7), which is fixedly connected to the lower end of the rotating shaft (2).