Bearing impact pulse sensor sealing assembly and pulse sensor with same

By designing a sealing assembly for the bearing impact pulse sensor, the problem of waterproofing and oil resistance in humid and lubricating oil environments was solved, thus achieving both sensor durability and reliable signal transmission.

CN224247313UActive Publication Date: 2026-05-15SHANGHAI DONGHAO TEST TECH
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
SHANGHAI DONGHAO TEST TECH
Filing Date
2025-09-15
Publication Date
2026-05-15

AI Technical Summary

Technical Problem

Existing impact pulse sensors cannot effectively prevent water and oil damage in humid and lubricating oil environments, leading to moisture, corrosion, or damage to the sensors, as well as lubricating oil leakage, which affects the test results.

Method used

A bearing impact pulse sensor sealing assembly was designed, including a sensor mounting base, an O-ring, a main body assembly, and a welded flange. Water and oil resistance are achieved through threaded connections and the O-ring. Combined with a waterproof joint and a fixing device, the sensor can operate normally in harsh environments.

Benefits of technology

It effectively protects the sensor from moisture and lubricating oil, extends its service life, prevents lubricating oil leakage, and ensures the integrity of signal transmission.

✦ Generated by Eureka AI based on patent content.

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    Figure CN224247313U_ABST
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Abstract

The utility model discloses a bearing impact pulse sensor sealing assembly and a pulse sensor with the same. The sealing assembly comprises a sensor mounting seat, an O-shaped sealing ring I is embedded in the upper part of the sensor mounting seat, the bottom of the sensor mounting seat is provided with a bulge contacted with the surface of the bearing, and a threaded hole is formed in the middle of the sensor mounting seat and is used for fixedly attaching the impact pulse sensor to the sensor mounting seat; through holes are formed in the periphery of the sensor mounting seat and connected with the bottom of the main body assembly through fixing bolts; the interior of the main body assembly is hollow and is used for arranging the impact pulse sensor, two circles of grooves are formed in the outer wall of the middle section of the main body assembly, O-shaped sealing rings II are arranged in the grooves, and a welding flange is arranged on the outer wall of the main body assembly in a sleeving manner and is sealed with the main body assembly through the O-shaped sealing rings II. According to the utility model, the impact pulse sensor achieves the effects of water resistance and oil immersion resistance.
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Description

Technical Field

[0001] This utility model relates to the field of sensor testing technology, specifically to a bearing impact pulse sensor sealing assembly and a pulse sensor having the assembly. Background Technology

[0002] Impact pulse sensors are widely used in testing for faults such as wear and lack of lubrication in rolling bearings. However, impact pulse sensors themselves are not waterproof or oil-proof. In large machinery bearings where there is oil or water pressure on the outer ring, the front end of the sensor needs to be immersed in lubricating oil, and the rear end of the sensor will be exposed to water, making direct installation for testing impossible. Therefore, it is necessary to design an installation sealing component for impact pulse sensors suitable for such testing environments to protect the impact pulse sensors. Summary of the Invention

[0003] To address the aforementioned problems, this utility model proposes a bearing impact pulse sensor sealing assembly and a pulse sensor incorporating the assembly, which can internally assemble the impact pulse sensor to achieve waterproof and oil-proof immersion effects.

[0004] The above objectives are achieved through the following technical solutions:

[0005] This utility model first provides a bearing impact pulse sensor sealing assembly, including a sensor mounting base. The upper part of the sensor mounting base has an embedded O-ring seal, and the bottom has a protrusion for contacting the bearing surface. A threaded hole in the center of the sensor mounting base is used to fit and fix the impact pulse sensor thereto. Through holes around the sensor mounting base are connected to the bottom of the main assembly by fixing bolts. The main assembly is hollow inside to house the impact pulse sensor. Two grooves are provided on the outer wall of the middle section of the main assembly, and two O-ring seals are placed in the grooves. The lower outer wall of the main assembly is smooth, and a through hole in the inner wall of a welded flange passes through the main assembly. The welded flange and the main assembly are sealed by the two O-ring seals.

[0006] Furthermore, a connecting and fixing device is provided above the welding flange. The connecting and fixing device is fitted onto the upper section of the main body component and is connected to the main body component by threads. A locking nut is provided above the connecting and fixing device. The locking nut is fitted onto the upper section of the main body component by threads. The fixing device is fixed to the welding flange by fixing screws.

[0007] Furthermore, a waterproof connector is provided at the top of the main component for the cable of the impact pulse sensor to pass through.

[0008] Furthermore, a mounting baffle is provided on the lower periphery of the main component, and the top of the mounting baffle is welded to the bottom of the welding flange.

[0009] This utility model also provides a pulse sensor having the above-mentioned bearing impact pulse sensor sealing assembly.

[0010] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0011] 1. The sealing component of this utility model fully considers the impact pulse sensor's protection from moisture, corrosion, or impact damage under the influence of factors such as the humid environment where the impact pulse sensor is located, the impact pulse sensor passing through the lubricating oil layer, and the collision of foreign objects around the impact pulse sensor during actual use. It extends the service life of the impact pulse sensor and prevents lubricating oil from leaking from the mounting hole.

[0012] 2. The protruding design at the front end of the sensor mounting base ensures that the sealing assembly is not affected by the curved surface of the bearing, and can effectively transmit the bearing vibration and impact signal to the internal impact pulse sensor. Attached Figure Description

[0013] Figure 1 This is a schematic diagram of the overall structure of this utility model in its working state;

[0014] Figure 2 This is a perspective view of the appearance of this utility model;

[0015] Figure 3 This is a perspective view of the sensor mounting base of this utility model;

[0016] Figure 4 This is a perspective view of the sensor mounting base of this utility model from another direction;

[0017] Figure 5 This is a perspective view of the main components of this utility model;

[0018] Figure 6 This is a perspective view of the welding flange of this utility model;

[0019] Explanation of the reference numerals in the figure:

[0020] 1. Sensor mounting base; 2. Fixing bolt; 3. O-ring one; 4. Impact sensor; 5. O-ring two; 6. Welding flange; 7. Connecting and fixing device; 8. Main component; 9. Waterproof connector; 10. Locking nut; 11. Fixing screw; 12. Mounting baffle; 13. Lubricating oil layer; 14. Bearing surface; 15. Protrusion. Detailed Implementation

[0021] The present invention will be further described below with reference to the accompanying drawings.

[0022] Example 1:

[0023] like Figure 1-6 As shown, the bearing impact pulse sensor sealing assembly of this embodiment includes a sensor mounting base 1. The upper part of the sensor mounting base 1 is inlaid with an O-ring seal 3, and the bottom has a protrusion 15 for contacting the bearing surface. The protrusion 15 is used to contact the bearing surface and transmit vibration to the internal sensor. The center threaded hole of the sensor mounting base 1 is used to fit and fix the impact pulse sensor 4 to it. The four through holes of the sensor mounting base 1 are connected to the bottom of the main body assembly 8 by fixing bolts 2. The impact sensor 4 is placed in the sensor mounting base 1 with the O-ring seal 3 and is bolted to the main body assembly 8 to achieve a front-end sealing effect.

[0024] The hollow interior of the main body component 8 is used to house the impact pulse sensor 4. The outer wall of the middle section of the main body component 8 is provided with two grooves, and an O-ring seal 5 is provided in the grooves. The lower section of the main body component 8 has a smooth outer wall. The through hole in the inner wall of the welding flange 6 passes through the main body component 8 and the main body component 8. The welding flange 6 and the main body component 8 are sealed by the O-ring seal 5 to prevent solution leakage.

[0025] A connecting and fixing device 7 is also provided above the welding flange 6. The connecting and fixing device 7 is fitted onto the upper section of the main body component 8 and is threadedly connected to the main body component 8. A locking nut 10 is provided above the connecting and fixing device 7, and the locking nut 10 is threadedly fitted onto the upper section of the main body component 8. The fixing device 7 and the welding flange 6 are fixed by fixing screws 11. A waterproof connector 9 is provided at the top of the main body component 8 for the cable of the impact pulse sensor 4 to pass through. A mounting baffle 12 is provided on the lower periphery of the main body component 8. The top of the mounting baffle 12 is welded to the bottom of the welding flange 6. During the installation of the welding flange 6, a ring is first welded around the connection with the mounting baffle 12, and the main body component 8 passes through the middle through the internal through hole and is connected and fixed by the connecting and fixing device 7.

[0026] Example 2:

[0027] like Figure 1 As shown, the pulse sensor of this embodiment has the bearing impact pulse sensor sealing assembly described in Embodiment 1. After the impact sensor 4 is placed in it and assembled, the protrusion 15 at the bottom of the sensor mounting base 1 is placed on the surface of the bearing to be tested and immersed in lubricating oil. After adjustment, the upper end is locked and fixed with a lock nut. The assembly achieves a sealing effect through an O-ring. After pressure resistance test, it can withstand 1.5MPa pressure without leakage.

[0028] The technical means disclosed in this utility model are not limited to those described above, but also include technical solutions composed of equivalent substitutions of the above technical features. Matters not covered in this utility model are common knowledge to those skilled in the art.

Claims

1. A sealing assembly for a bearing impact pulse sensor, characterized in that, The system includes a sensor mounting base (1), with an O-ring 1 (3) embedded in the upper part of the sensor mounting base (1) and a protrusion (15) at the bottom for contact with the bearing surface. The sensor mounting base (1) has a threaded hole in the middle for attaching and fixing the impact pulse sensor (4) to it. The sensor mounting base (1) has through holes around its perimeter connected to the bottom of the main body assembly (8) by fixing bolts (2). The main body assembly (8) is hollow inside for setting the impact pulse sensor (4). The outer wall of the middle section of the main body assembly (8) is provided with two grooves, and an O-ring 2 (5) is provided in the grooves. The outer wall of the lower section of the main body assembly (8) is smooth. The inner wall through hole of the welding flange (6) passes through the main body assembly (8), and the welding flange (6) and the main body assembly (8) are sealed by the O-ring 2 (5).

2. The bearing impact pulse sensor sealing assembly according to claim 1, characterized in that, A connecting and fixing device (7) is also provided above the welding flange (6). The connecting and fixing device (7) is fitted onto the upper section of the main body component (8) and is connected to the main body component (8) by threads. A locking nut (10) is provided above the connecting and fixing device (7). The locking nut (10) is fitted onto the upper section of the main body component (8) by threads. The fixing device (7) is fixed to the welding flange (6) by fixing screws (11).

3. The bearing impact pulse sensor sealing assembly according to claim 1 or 2, characterized in that, The top of the main component (8) is provided with a waterproof connector (9) for the cable of the impact pulse sensor (4) to pass through.

4. The bearing impact pulse sensor sealing assembly according to claim 1 or 2, characterized in that, The lower periphery of the main component (8) is provided with an installation baffle (12), and the top of the installation baffle (12) is welded to the bottom of the welding flange (6).

5. A pulse sensor having a bearing impact pulse sensor sealing assembly as described in any one of claims 1-4.