Shell detection device

Abstract

The utility model discloses a shell detection device, which relates to the technical field of shell detection, and comprises a base, a placing block used for placing a flange shell is arranged at the upper end of the base, an upper pressing block is arranged right above the placing block, a detection piece is embedded in the middle of the lower end of the upper pressing block, a plurality of supporting rods are fixed at the upper end of the base, and the supporting rods are fixed at the lower end of the base. A top seat is fixed to the upper end of the supporting rod, and an adjusting structure for adjusting the height of the upper pressing block is installed on the top seat. According to the utility model, the detection piece is arranged to shoot and detect the surface of the flange shell, so that whether defects such as scratches, cracks and deformation exist on the surface of the flange shell or not can be quickly and accurately detected, the appearance detection efficiency and precision are effectively improved, and compared with a traditional manual detection mode, the detection efficiency is improved. The misjudgment and missing detection conditions caused by human factors are greatly reduced, and the reliability of product quality detection is improved.

Description

Technical Field

[0001] This utility model relates to the field of shell detection technology, specifically a shell detection device. Background Technology

[0002] As a connection structure between pipes, pipes and pumps, or pipes and valves, flanges need to undergo visual inspection and airtightness testing to ensure a good seal after connection.

[0003] However, in existing flange shell inspection technologies, appearance inspection and airtightness inspection are usually carried out separately, which makes the inspection process cumbersome and requires multiple clamping and handling of the shell. This not only reduces the inspection efficiency, but may also cause secondary damage to the shell during clamping, affecting product quality.

[0004] Based on this, a casing detection device is now provided, which can eliminate the drawbacks of existing devices. Utility Model Content

[0005] The purpose of this invention is to provide a shell detection device to solve the problems in the background art.

[0006] To achieve the above objectives, this utility model provides the following technical solution:

[0007] A housing inspection device includes a base, a placement block for placing a flange housing is installed on the upper end of the base, an upper pressure block is arranged directly above the placement block, an inspection element is embedded in the middle of the lower end of the upper pressure block, a plurality of support rods are fixed on the upper end of the base, a top seat is fixed on the upper end of the support rods, and an adjustment structure for adjusting the height of the upper pressure block is installed on the top seat.

[0008] The flange housing includes a bottom shell and interfaces symmetrically fixed on both sides of the upper end of the bottom shell, and a sealing ring is installed at the lower end of the bottom shell.

[0009] Preferably, the adjustment structure includes a cylinder installed on the upper end of the top seat, the telescopic end of the cylinder extending to the lower part of the top seat and fixedly connected to a movable plate, the corner of the movable plate sliding against the outer wall of the support rod fixed on the upper end of the base, and an upper pressure block fixed at the lower end of the movable plate.

[0010] Preferably, two fixing holes are symmetrically formed on both sides of the lower end of the upper pressure block, and the two fixing holes are respectively matched with two interfaces.

[0011] Preferably, the upper end of the placement block is provided with a fixing groove that matches the sealing ring, and two vent holes are symmetrically provided on both sides of the bottom of the fixing groove, with the two vent holes corresponding to the two interfaces respectively.

[0012] Preferably, the placement block has an air intake channel, which includes an air inlet and two air outlets. The air inlet is located on one side of the placement block and is connected to an air supply device via an external pipe. The two air outlets are located at the bottom of two ventilation holes, and a pressure gauge is installed in each ventilation hole.

[0013] Preferably, an upper abutment rod is fixed to the lower end of the movable plate, and a lower abutment rod is fixed to the upper end of the base, with the upper abutment rod and the lower abutment rod corresponding to each other.

[0014] Preferably, the detection component is a CCD camera.

[0015] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0016] 1. This utility model uses a detection component to photograph and inspect the surface of the flange shell, which can quickly and accurately detect whether there are defects such as scratches, cracks, and deformations on the surface of the flange shell. This effectively improves the efficiency and accuracy of appearance inspection. Compared with traditional manual inspection methods, it greatly reduces misjudgments and missed inspections caused by human factors, and improves the reliability of product quality inspection.

[0017] 2. This utility model, by setting up a placement block, an upper pressure block, an air inlet channel, and a pressure gauge, can perform airtightness testing on the flange shell. During the testing process, a sealed area is formed by the fixing holes, the flange shell, and the vent holes. Air is supplied using an air supply device, and the pressure changes are monitored in real time by the pressure gauge, thereby accurately determining whether the airtightness of the flange shell is qualified. This simplifies the testing process, improves testing efficiency, and reduces testing costs.

[0018] 3. This utility model integrates appearance inspection and airtightness inspection into one device, avoiding the tedious process of clamping and transporting the shell multiple times, which significantly improves inspection efficiency. Since appearance inspection and airtightness inspection are performed continuously on the same device, the consistency of inspection conditions can be ensured, which helps to reduce the difference in inspection results caused by changes in inspection conditions and improve the accuracy and reliability of inspection. Attached Figure Description

[0019] Figure 1 This is a schematic diagram of the structure of this utility model.

[0020] Figure 2 This is a structural diagram of the front end of this utility model.

[0021] Figure 3 This is a structural diagram of the lower end of the present invention.

[0022] Figure 4This is a schematic diagram of the structure of the placement block and flange housing of this utility model.

[0023] Figure 5 This is a schematic diagram of the structure of the placement block of this utility model.

[0024] Figure reference numerals: 11. Base; 12. Support rod; 13. Top seat; 14. Cylinder; 15. Movable plate; 16. Upper abutment rod; 17. Lower abutment rod; 18. Upper pressure block; 181. Fixing hole; 182. Detection piece; 19. Placement block; 191. Fixing groove; 192. Vent hole; 193. Air inlet; 194. Air outlet; 20. Flange housing; 201. Bottom shell; 202. Interface; 203. Sealing ring. Detailed Implementation

[0025] To make the objectives, technical solutions, and advantages of this utility model clearer, the present utility model will be further described in detail below with reference to the accompanying drawings and embodiments.

[0026] In one embodiment, such as Figures 1-5 As shown, a housing inspection device includes a base 11. A placement block 19 for placing a flange housing 20 is installed on the upper end of the base 11. An upper pressure block 18 is arranged directly above the placement block 19. An inspection element 182 is embedded in the middle of the lower end of the upper pressure block 18. Several support rods 12 are fixed on the upper end of the base 11. A top seat 13 is fixed on the upper end of the support rods 12. An adjustment structure for adjusting the height of the upper pressure block 18 is installed on the top seat 13.

[0027] The flange housing 20 includes a bottom shell 201 and interfaces 202 symmetrically fixed on both sides of the upper end of the bottom shell 201. A sealing ring 203 is installed at the lower end of the bottom shell 201.

[0028] In this embodiment, the flange housing 20 is placed on the placement block 19. The detection element 182 can take pictures of the surface of the flange housing 20 and upload them to the computer. By checking whether there are defects such as scratches, cracks, and deformations on the surface, the adjustment structure can adjust the height of the upper pressure block 18, thereby adjusting the height of the detection element 182. This helps to ensure that the image taken of the flange housing 20 remains clear.

[0029] In an optional embodiment, the adjustment structure includes a cylinder 14 mounted on the upper end of the top seat 13, the telescopic end of the cylinder 14 extending to the lower end of the top seat 13 and fixedly connected to a movable plate 15, the corner of the movable plate 15 sliding against the outer wall of a support rod 12 fixed to the upper end of the base 11, and an upper pressure block 18 fixed to the lower end of the movable plate 15.

[0030] It should be noted that the telescopic end of the cylinder 14 extends downward, causing the movable plate 15 fixed thereon to move downward along the support rod 12. The corner of the movable plate 15 is slidably connected to the outer wall of the support rod 12, ensuring the stability and accuracy of the movement of the movable plate 15. As the movable plate 15 moves downward, the upper pressure block 18 fixed at the lower end of the movable plate 15 also moves downward.

[0031] In an optional embodiment, two fixing holes 181 are symmetrically provided on both sides of the lower end of the upper pressure block 18, and the two fixing holes 181 are respectively matched with two interfaces 202.

[0032] It should be noted that when the upper pressure block 18 continues to move downward, the two interfaces 202 are respectively inserted into the corresponding fixing holes 181 to further fix the flange housing 20, ensuring that the flange housing 20 will not move or shake during the testing process, thus ensuring the accuracy of the test.

[0033] In an optional embodiment, the upper end of the placement block 19 is provided with a fixing groove 191 that matches the sealing ring 203, and two vent holes 192 are symmetrically provided on both sides of the bottom of the fixing groove 191, and the two vent holes 192 correspond to the two interfaces 202 respectively.

[0034] The placement block 19 has an air intake channel, which includes an air inlet 193 and two air outlets 194. The air inlet 193 is located on one side of the placement block 19 and is connected to an air supply device through an external pipe. The two air outlets 194 are located at the bottom of two vent holes 192, and a pressure gauge is installed in each vent hole 192.

[0035] It should be noted that after the upper pressure block 18 is pressed down onto the flange housing 20 by adjusting the structure, the fixing hole 181, the flange housing 20, and the vent hole 192 form a sealed area. The gas supply equipment starts to work, and gas is injected into the air intake channel through the air inlet 193. After passing through the air intake channel, the gas enters the two vent holes 192 from the two air outlets 194 respectively, and then enters the interface 202 of the flange housing 20 through the vent holes 192, finally filling the interior of the flange housing 20. A pressure gauge is installed in the vent hole 192, which can monitor the pressure changes inside the flange housing 20 in real time. If the pressure value detected by the pressure gauge remains stable within a specified time, it indicates that the flange housing 20 has good airtightness. If the pressure value drops, it indicates that the flange housing 20 has air leakage and its airtightness is unqualified.

[0036] In an optional embodiment, an upper abutment rod 16 is fixed to the lower end of the movable plate 15, and a lower abutment rod 17 is fixed to the upper end of the base 11, with the upper abutment rod 16 corresponding to the lower abutment rod 17.

[0037] It should be noted that when the movable plate 15 moves the upper pressure block 18 downward to a certain position, the upper abutment rod 16 will contact the lower abutment rod 17, thereby limiting the movable plate 15 from moving further downward and preventing damage to the device and flange housing 20 due to excessive movement of the movable plate 15, thus playing a role in limit protection.

[0038] In an optional embodiment, the detection element 182 is a CCD camera.

[0039] It should be noted that the CCD camera can photograph and inspect the appearance of the flange housing 20, such as detecting whether there are defects such as scratches, cracks, and deformation on the surface of the flange housing 20. By analyzing and processing the photographed images, it can be determined whether the appearance quality of the flange housing 20 meets the requirements.

[0040] The above embodiment discloses a housing inspection device, in which the flange housing 20 to be inspected is placed on a placement block 19. A fixing groove 191 matching a sealing ring 203 is provided on the upper end of the placement block 19. The sealing ring 203 of the flange housing 20 is embedded in the fixing groove 191, completing the initial positioning. At this time, the interfaces 202 on both sides of the upper end of the bottom shell 201 of the flange housing 20 correspond to the two vent holes 192 on the placement block 19, respectively.

[0041] The cylinder 14, mounted on the upper end of the top seat 13, is activated, and the telescopic end of the cylinder 14 extends downward. The telescopic end of the cylinder 14 drives the movable plate 15 to move downward along the support rod 12.

[0042] As the movable plate 15 moves downward, the upper pressure block 18 fixed to the lower end of the movable plate 15 also moves downward. A CCD camera (inspection component 182) captures images of the flange housing 20. The captured images are uploaded to a computer via data cable or wireless transmission. The computer analyzes and processes the captured images to detect defects such as scratches, cracks, and deformation on the surface of the flange housing 20.

[0043] As the upper pressure block 18 continues to move downward, the two fixing holes 181 symmetrically opened on both sides of the lower end of the upper pressure block 18 match the interfaces 202 on both sides of the upper end of the bottom shell 201 of the flange housing 20, and the interfaces 202 are inserted into the corresponding fixing holes 181.

[0044] When the upper pressure block 18 is fully pressed down, the fixing hole 181, the flange housing 20 and the vent hole 192 together form a sealed area, creating conditions for airtightness testing.

[0045] The gas supply equipment starts working, filling the sealed area with gas through the air intake channel opened in the placement block 19. The air intake channel includes one air inlet 193 and two air outlets 194. The air inlet 193 is located on one side of the placement block 19 and is connected to the gas supply equipment through an external pipe; the two air outlets 194 are respectively located at the bottom of two vent holes 192. After the gas enters the air intake channel from the air inlet 193, it is distributed through the air intake channel and enters the two vent holes 192 from the two air outlets 194, and then enters the interface 202 of the flange housing 20 through the vent holes 192, finally filling the interior of the flange housing 20.

[0046] A pressure gauge is installed inside the vent 192 to monitor the pressure changes inside the flange housing 20 in real time. If the pressure value detected by the pressure gauge remains stable within a specified time, it indicates that the flange housing 20 has good airtightness and there is no gas leakage; if the pressure value drops, it indicates that the flange housing 20 has air leakage and its airtightness is unqualified.

[0047] The above description is merely a specific embodiment of this application, but the scope of protection of this application is not limited thereto. Any variations or substitutions that can be easily conceived by those skilled in the art within the technical scope disclosed in this application should be included within the scope of protection of this application. Therefore, the scope of protection of this application should be determined by the scope of the claims.

Claims

1. A shell detection device, characterized in that, Includes a base (11), on the upper end of which is a placement block (19) for placing a flange housing (20), and an upper pressure block (18) is provided directly above the placement block (19). A detection element (182) is embedded in the middle of the lower end of the upper pressure block (18). Several support rods (12) are fixed on the upper end of the base (11), and a top seat (13) is fixed on the upper end of the support rods (12). An adjustment structure for adjusting the height of the upper pressure block (18) is installed on the top seat (13). The flange housing (20) includes a bottom shell (201) and interfaces (202) symmetrically fixed on both sides of the upper end of the bottom shell (201). A sealing ring (203) is installed at the lower end of the bottom shell (201).

2. The casing detection device according to claim 1, characterized in that, The adjustment structure includes a cylinder (14) installed on the upper end of the top seat (13). The telescopic end of the cylinder (14) extends to the lower end of the top seat (13) and is fixedly connected to a movable plate (15). The corner of the movable plate (15) slides against the outer wall of the support rod (12) fixed on the upper end of the base (11). An upper pressure block (18) is fixed at the lower end of the movable plate (15).

3. The shell detection device according to claim 2, characterized in that, The upper pressure block (18) has two symmetrical fixing holes (181) on both sides of its lower end, and the two fixing holes (181) are respectively matched with two interfaces (202).

4. The casing detection device according to claim 1, characterized in that, The upper end of the placement block (19) is provided with a fixing groove (191) that matches the sealing ring (203). Two vent holes (192) are symmetrically opened on both sides of the bottom of the fixing groove (191), and the two vent holes (192) correspond to the two interfaces (202) respectively.

5. A shell detection device according to claim 4, characterized in that, An air intake channel is provided inside the placement block (19). The air intake channel includes an air inlet (193) and two air outlets (194). The air inlet (193) is located on one side of the placement block (19). The air inlet (193) is connected to the air supply equipment through an external pipe. The two air outlets (194) are respectively located at the bottom of two ventilation holes (192). A pressure gauge is installed in the ventilation hole (192).

6. A shell detection device according to claim 2, characterized in that, The lower end of the movable plate (15) is fixed with an upper abutment rod (16), and the upper end of the base (11) is fixed with a lower abutment rod (17). The upper abutment rod (16) and the lower abutment rod (17) correspond to each other.

7. The casing detection device according to claim 1, characterized in that, The detection component (182) is a CCD camera.

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