Metal film capacitor enabling device

Abstract

The utility model relates to a metal film capacitor energizing device which comprises a rack and a feeding mechanism arranged on the rack, a plurality of capacitors are conveyed on the feeding mechanism, a detection mechanism and a pushing mechanism are arranged on the two sides of the feeding mechanism respectively, and the detection mechanism comprises a first rotating disc and a second rotating disc which are concentrically arranged. The feeding mechanism comprises a first rotating disc and a second rotating disc, the first rotating disc and the second rotating disc are both vertically arranged, the first rotating disc and the second rotating disc are respectively provided with a fixing seat and a clamping seat, the fixing seat and the clamping seat are electrically connected with a capacitance tester, and the pushing mechanism is arranged perpendicular to the length direction of the feeding mechanism and can push a capacitor to the position between the fixing seat and the clamping seat. The detection mechanism and the material pushing mechanism are arranged on the two sides of the feeding mechanism respectively, capacitors on the feeding mechanism can be directly pushed to the position between the fixing base and the clamping base of the detection mechanism through the material pushing mechanism, feeding is convenient, continuous detection work is achieved through the rotating process of a first rotating disc and a second rotating disc, and the detection efficiency is improved. The detection efficiency is improved.

Description

Technical Field

[0001] This application relates to the field of capacitor technology, and in particular to a metal thin-film capacitor energizing device. Background Technology

[0002] Metallized film capacitors are capacitors in which a very thin metal film is deposited on a plastic dielectric using a vacuum evaporation method to replace the metal foil as the electrode. Metallized film capacitors have self-healing properties and excellent characteristics such as good voltage withstand performance, wide frequency response, low dielectric loss, and high insulation resistance. They have been widely used in various fields, and the market demand is increasing day by day.

[0003] In the manufacturing process of metallized film capacitors, an energizing process is required. The purpose of energizing is to impart a certain amount of energy (voltage, current, and time) to the capacitor, capture weaknesses such as electric field impurities, cause them to break down and continuously discharge to achieve electrode insulation recovery. Through the energizing effect, the capacitor can fully and effectively self-heal during the manufacturing process, minimizing the occurrence of self-healing during use and improving product reliability. The energizing process can remove impurities in the dielectric of the film capacitor, improving product reliability and lifespan, and is particularly important in the metallized film capacitor manufacturing process.

[0004] Most common capacitor energizing test devices currently use manual feeding, where the metallized film capacitor is clamped by a test fixture, and the two leads of the metallized film capacitor are brought into contact with each pair of test contacts to perform energizing tests. This is inconvenient to operate and has low testing efficiency. Therefore, there is a need to design a metallized film capacitor energizing device that can automatically feed and test the capacitor while being easy to operate. Utility Model Content

[0005] This application provides a metal film capacitor energizing device that can automatically feed and test materials while being easy to operate.

[0006] The metal thin-film capacitor energizing device provided in this application adopts the following technical solution:

[0007] A metal film capacitor energizing device includes a frame and a feeding mechanism mounted on the frame. The feeding mechanism conveys multiple capacitors. A detection mechanism and a pushing mechanism are respectively arranged on both sides of the feeding mechanism. The detection mechanism includes a first turntable and a second turntable arranged concentrically. Both the first turntable and the second turntable are vertically arranged. A fixing seat and a clamping seat are respectively arranged on the first turntable and the second turntable. The fixing seat and the clamping seat are electrically connected to a capacitance tester. The pushing mechanism is arranged perpendicular to the length direction of the feeding mechanism and can push the capacitors between the fixing seat and the clamping seat.

[0008] Preferably, the feeding mechanism is a transmission belt, and a limit baffle is provided on the feeding mechanism. A sensor is provided on the limit baffle, and the sensor is electrically connected to the pushing mechanism.

[0009] Preferably, the pushing mechanism includes a pushing cylinder, a pushing plate and a support plate are connected to the output end of the pushing cylinder, a pressing cylinder is provided above the pushing cylinder, a pressure plate is connected to the output end of the pressing cylinder and the pressure plate can press and fix the capacitor and the support plate.

[0010] Preferably, the pressure plate is an inclined elastic plate, one end of the pressure plate is connected to the clamping cylinder, and the other end of the pressure plate is provided with a downward bending section and a horizontal section is connected to the bending section, which can be connected to the upper end of the capacitor.

[0011] Preferably, the push plate and the tray are located on the side and below the feeding mechanism, respectively, and the length of the tray is greater than the length of the push plate and the length difference between the tray and the push plate is not less than the size of the capacitor.

[0012] Preferably, the first turntable and the second turntable are respectively provided with multiple fixed seats and multiple clamping seats. The fixed seats and clamping seats are evenly arranged in the circumference and the number of fixed seats and clamping seats is equal. The fixed seats are fixedly connected to the first turntable, the clamping seats are arranged through the second turntable and a spring is provided between the clamping seats and the second turntable, and a clamping mechanism is provided on the side of the clamping seats.

[0013] Preferably, the spring is located on the side of the second turntable and close to the first turntable, and the spring is a compression spring.

[0014] Preferably, the spring is located on the side of the second turntable and away from the first turntable, and the spring is a tension spring.

[0015] Preferably, the clamping mechanism includes a clamping cylinder, a fixed clamp is connected to the output end of the clamping cylinder, the fixed clamp is provided with a groove, and the end of the clamping seat is provided with a protrusion corresponding to the groove.

[0016] Preferably, a positioning detection sensor is provided on the side of the fixing clamp, and the positioning detection sensor is electrically connected to the clamping cylinder and the pushing mechanism.

[0017] In summary, this application includes at least one of the following beneficial technical effects:

[0018] 1. This application provides a detection mechanism and a pushing mechanism on both sides of the feeding mechanism. The pushing mechanism can directly push the capacitor on the feeding mechanism to the fixed seat and clamping seat of the detection mechanism, which is convenient for feeding. By setting a first turntable and a second turntable with corresponding fixed seats and clamping seats, the feeding position can be adjusted during the rotation of the first turntable and the second turntable, which facilitates the continuous operation of the detection work and improves the detection efficiency.

[0019] 2. By setting a limit baffle on the feeding mechanism, the pushing mechanism can stably push the capacitor to the detection mechanism; by setting a discharge cylinder and connecting a push plate and a support plate to the output end of the pushing mechanism, the push plate can push the capacitor out of the feeding mechanism, and the support plate can support the capacitor, ensuring that the capacitor is stably connected to the fixed seat and clamping seat, and ensuring the activation detection effect; at the same time, a pressing cylinder and a pressure plate are set on the discharge cylinder to further ensure the stable feeding of the capacitor.

[0020] 3. By setting multiple fixed seats and multiple clamping seats on the first and second turntables, multi-station inspection can be achieved, improving inspection efficiency; by setting a spring between the clamping seat and the second turntable, the clamping seat and the fixed seat can be clamped and fixed, ensuring the energy-enhancing inspection effect; by setting a clamping mechanism on the side of the clamping seat, the clamping seat can be moved by the clamping cylinder and the fixed clamp, making it easy to put the capacitor between the fixed seat and the clamping seat. At the same time, since the first and second turntables rotate when they are working, the clamping seat can be fixed or disengaged from the fixed clamp, which is convenient for feeding. Attached Figure Description

[0021] Figure 1 This is a schematic diagram of the structure of the metal film capacitor energizing device in a preferred embodiment of this application.

[0022] Figure 2 This is a schematic diagram of the structure of a metal film capacitor powering device from another perspective in a preferred embodiment of this application.

[0023] Figure 3 This is a schematic diagram of the pusher mechanism in a preferred embodiment of this application.

[0024] Figure 4 This is a side view of the feeding mechanism in a preferred embodiment of this application.

[0025] Figure 5 This is a schematic diagram of the structure of the testing mechanism in a preferred embodiment of this application.

[0026] Explanation of reference numerals in the attached drawings: 1. Frame; 2. Feeding mechanism; 3. Capacitor; 4. Detection mechanism; 401. First turntable; 401a. Fixed seat; 402. Second turntable; 402a. Clamping seat; 5. Pushing mechanism; 501. Pushing cylinder; 501a. Push plate; 501b. Support plate; 502. Pressing cylinder; 502a. Pressing plate; 6. Clamping mechanism; 601. Clamping cylinder; 602. Fixed clamp. Detailed Implementation

[0027] The present application will be further described in detail below with reference to the accompanying drawings.

[0028] This application discloses a metal thin-film capacitor energizing device.

[0029] Reference Figures 1 to 5 A metal film capacitor energizing device includes a frame 1 and a feeding mechanism 2 mounted on the frame 1. The feeding mechanism 2 is a transmission belt, on which multiple capacitors 3 are conveyed. A detection mechanism 4 and a pushing mechanism 5 are respectively arranged on both sides of the feeding mechanism 2. A limit baffle is provided on the feeding mechanism 2, and a sensor is provided on the limit baffle. In this embodiment, the sensor is an infrared sensor, which is electrically connected to the pushing mechanism 5. The detection mechanism 4 includes a first turntable 401 and a second turntable 402 arranged concentrically. Both the first turntable 401 and the second turntable 402 are vertically arranged. A fixed seat 401a and a clamping seat 402a are respectively provided on the first turntable 401 and the second turntable 402. The fixed seat 401a and the clamping seat 402a are electrically connected to a capacitance tester. The pushing mechanism 5 is arranged perpendicular to the length direction of the feeding mechanism 2 and can push the capacitors 3 between the fixed seat 401a and the clamping seat 402a.

[0030] Reference Figures 1 to 5 The feeding mechanism 5 includes a feeding cylinder 501. A push plate 501a and a support plate 501b are connected to the output end of the feeding cylinder 501. The push plate 501a and the support plate 501b are located on the side and below the feeding mechanism 2, respectively. The length of the support plate 501b is greater than the length of the push plate 501a, and the length difference between the support plate 501b and the push plate 501a is not less than the size of the capacitor 3. A pressing cylinder 502 is provided above the feeding cylinder 501. A pressing plate 502a is connected to the output end of the pressing cylinder 502, and the pressing plate 502a can press and fix the capacitor 3 and the support plate 501b. Specifically, the pressing plate 502a is an inclined elastic plate. One end of the pressing plate 502a is connected to the pressing cylinder 502, and the other end of the pressing plate 502a is provided with a downward bending section and a horizontal section is connected to the bending section. The horizontal section can be connected to the upper end of the capacitor 3.

[0031] Reference Figures 1 to 5 Multiple fixing seats 401a and multiple clamping seats 402a are respectively provided on the first turntable 401 and the second turntable 402. The fixing seats 401a and clamping seats 402a are evenly arranged circumferentially and the number of fixing seats 401a and clamping seats 402a is equal. The fixing seats 401a are fixedly connected to the first turntable 401. The clamping seats 402a are disposed through the second turntable 402 and a spring is disposed between the clamping seats 402a and the second turntable 402. A clamping mechanism 6 is provided on the side of the clamping seat 402a. Specifically, if the spring is located on the side of the second turntable 402 and close to the first turntable 401, the spring is a compression spring; if the spring is located on the side of the second turntable 402 and away from the first turntable 401, the spring is a tension spring. Both spring settings are acceptable, as long as the spring force is directed towards the first turntable 401. In this embodiment, the spring is located inside the clamping seat 402a.

[0032] Reference Figure 1 and Figure 5 The clamping mechanism 6 includes a clamping cylinder 601. A fixed clamp 602 is connected to the output end of the clamping cylinder 601. The fixed clamp 602 is provided with a groove. The end of the clamping seat 402a is provided with a protrusion corresponding to the groove. A position detection sensor is provided on the side of the fixed clamp 602. The position detection sensor is electrically connected to the clamping cylinder 601 and the pushing mechanism. Specifically, the position detection sensor is electrically connected to the unloading cylinder 501 and the pressing cylinder 502.

[0033] The implementation principle is as follows: This application sets up a detection mechanism 4 and a pushing mechanism 5 on both sides of the feeding mechanism 2. The pushing mechanism 5 can directly push the capacitor 3 on the feeding mechanism 2 between the fixed seat 401a and the clamping seat 402a of the detection mechanism 4, which is convenient for feeding. By setting up a first turntable 401 and a second turntable 402 with corresponding fixed seats 401a and clamping seats 402a, the feeding position can be adjusted during the rotation of the first turntable 401 and the second turntable 402, which is convenient for continuous detection work and improves detection efficiency.

[0034] In use, the feeding mechanism 2 conveys multiple capacitors 3. The first turntable 401 and the second turntable 402 rotate intermittently, and each rotation provides a pair of fixed seats 401a and clamping seats 402a located on the side of the feeding mechanism 2. The end of the clamping seat 402a can be engaged in the fixed clamp 602. As a prerequisite, when the capacitor 3 reaches the position of the limit baffle, the sensor sends a signal to the clamping mechanism 6 and the pushing mechanism 5. The clamping cylinder 601 drives the fixed clamp 602 to retract, thereby driving the clamping seat 402a to move, and then the pressing cylinder 5... 02 and the pushing cylinder 501 act sequentially to push the capacitor 3 between the fixed seat 401a and the clamping seat 402a. Then, the clamping cylinder 601 resets, and the clamping seat 402a and the fixed seat 401a clamp and fix the capacitor 3. Finally, the pressing cylinder 502 and the unloading cylinder 501 reset. The first turntable 401 and the second turntable 402 rotate, driving the capacitor 3 to move and perform energization detection. The above steps are repeated, and the feeding mechanism 2 continuously feeds the capacitor. The rotation of the first turntable 401 and the second turntable 402 realizes the switching of the detection position, which is convenient for use.

[0035] The above are all preferred embodiments of this application, and are not intended to limit the scope of protection of this application. Therefore, all equivalent changes made in accordance with the structure, shape and principle of this application should be covered within the scope of protection of this application.

Claims

1. A metal thin-film capacitor energizing device, characterized in that: The device includes a frame (1) and a feeding mechanism (2) mounted on the frame (1). The feeding mechanism (2) carries multiple capacitors (3). A detection mechanism (4) and a pushing mechanism (5) are respectively mounted on both sides of the feeding mechanism (2). The detection mechanism (4) includes a first turntable (401) and a second turntable (402) arranged concentrically. Both the first turntable (401) and the second turntable (402) are vertically arranged. A fixed seat (401a) and a clamping seat (402a) are respectively mounted on the first turntable (401) and the second turntable (402). The fixed seat (401a) and the clamping seat (402a) are electrically connected to a capacitance tester. The pushing mechanism (5) is arranged perpendicular to the length direction of the feeding mechanism (2) and the pushing mechanism (5) can push the capacitors (3) between the fixed seat (401a) and the clamping seat (402a).

2. The metal thin-film capacitor energizing device according to claim 1, characterized in that: The feeding mechanism (2) is a transmission belt. A limit baffle is provided on the feeding mechanism (2). A sensor is provided on the limit baffle. The sensor is electrically connected to the pushing mechanism (5).

3. The metal thin-film capacitor energizing device according to claim 1, characterized in that: The pushing mechanism (5) includes a pushing cylinder (501), a pushing plate (501a) and a support plate (501b) are connected to the output end of the pushing cylinder (501), and a pressing cylinder (502) is provided above the pushing cylinder (501). A pressure plate (502a) is connected to the output end of the pressing cylinder (502), and the pressure plate (502a) can press and fix the capacitor (3) and the support plate (501b).

4. A metal thin-film capacitor energizing device according to claim 3, characterized in that: The pressure plate (502a) is an inclined elastic plate. One end of the pressure plate (502a) is connected to the clamping cylinder (502). The other end of the pressure plate (502a) is provided with a downward bending section and a horizontal section is connected to the bending section. The horizontal section can be connected to the upper end of the capacitor (3).

5. A metal thin-film capacitor energizing device according to claim 3, characterized in that: The push plate (501a) and the tray (501b) are located on the side and below the feeding mechanism (2), respectively. The length of the tray (501b) is greater than the length of the push plate (501a), and the length difference between the tray (501b) and the push plate (501a) is not less than the size of the capacitor (3).

6. A metal thin-film capacitor energizing device according to claim 1, characterized in that: Multiple fixed seats (401a) and multiple clamping seats (402a) are respectively provided on the first turntable (401) and the second turntable (402). The fixed seats (401a) and clamping seats (402a) are evenly arranged in the circumference and the number of fixed seats (401a) and clamping seats (402a) is equal. The fixed seats (401a) are fixedly connected to the first turntable (401). The clamping seats (402a) are arranged through the second turntable (402) and a spring is provided between the clamping seats (402a) and the second turntable (402). A clamping mechanism (6) is provided on the side of the clamping seats (402a).

7. A metal thin-film capacitor energizing device according to claim 6, characterized in that: The spring is located on the side of the second turntable (402) and close to the first turntable (401), and the spring is a compression spring.

8. A metal thin-film capacitor energizing device according to claim 6, characterized in that: The spring is located on the side of the second turntable (402) and away from the first turntable (401), and the spring is a tension spring.

9. A metal thin-film capacitor energizing device according to claim 6, characterized in that: The clamping mechanism (6) includes a clamping cylinder (601), a fixed clamp (602) is connected to the output end of the clamping cylinder (601), the fixed clamp (602) is provided with a groove, and the end of the clamping seat (402a) is provided with a protrusion corresponding to the groove.

10. A metal thin-film capacitor energizing device according to claim 9, characterized in that: A positioning detection sensor is provided on the side of the fixing clamp (602), and the positioning detection sensor is electrically connected to the clamping cylinder (601) and the pushing mechanism (5).

Images