Photoelectric induction switch
By eliminating the inner core structure of the photoelectric sensor switch and adopting a combination design of ball chamber bracket and cover bracket, resource conservation and cost reduction are achieved, while assembly efficiency is improved, solving the problems of wasted resources and complicated assembly of the inner core.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- CIXI RUIJU ELECTRONIC TECH CO LTD
- Filing Date
- 2025-06-12
- Publication Date
- 2026-05-15
AI Technical Summary
The internal structure of existing photoelectric sensor switches wastes resources, increases costs, and complicates the assembly process.
The inner core structure is eliminated, and the steel ball chamber is directly installed inside the outer shell. A combination structure of ball chamber bracket and ball chamber cover bracket is adopted, which is formed by injection molding. Signal transmission is achieved by using protrusions and light-transmitting holes. The steel ball blocks or does not block the light signal at different angles.
Save resources, reduce costs, improve assembly and installation efficiency, and simplify the assembly process.
Smart Images

Figure CN224249684U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of inductive switches, and more particularly to a photoelectric inductive switch. Background Technology
[0002] Photoelectric sensor switches utilize the ability of a rolling steel ball to block a light beam to trigger the switch. Typically, the steel ball is placed inside a housing, with transmitting and receiving components, used for transmitting and receiving signals respectively, mounted on either side of the housing. When the switch is laid flat, the steel ball inside the housing blocks the light-transmitting hole, preventing the receiving component from receiving the signal from the transmitting component. When the switch is tilted, the steel ball no longer blocks the light-transmitting hole, thus triggering the switch.
[0003] In existing photoelectric sensor switches, the housing containing the steel ball is usually fixed in an inner core, and the inner core containing the complete unit is then fixed in the outer casing to achieve assembly. However, in this assembly process, the inner core is a dispensable component that only serves to strengthen the fixation. The presence of the inner core not only wastes resources and increases costs, but also further complicates the assembly and installation process. Utility Model Content
[0004] The technical problem to be solved by this utility model is to provide a photoelectric sensing switch in light of the current state of the technology.
[0005] The technical solution adopted by this utility model to solve the above-mentioned technical problems is as follows: a photoelectric sensor switch, including a housing and a switch unit integrated in the housing, the switch unit including a ball chamber bracket and a ball chamber cover bracket covering the side of the ball chamber bracket, the ball chamber bracket and the ball chamber cover bracket are arranged side by side; a transmitting element is installed in the ball chamber bracket and a receiving element is installed in the ball chamber cover bracket; a ball groove is provided in the ball chamber bracket, and a steel ball is rolled in the ball groove.
[0006] Preferably, the ball chamber support has a first mounting cavity on its side, the transmitting component is installed and fixed in the first mounting cavity, and the inner wall of the first mounting cavity has a first light-transmitting hole, which is connected to the ball groove.
[0007] Preferably, the sidewall of the transmitting element has a first protrusion, which cooperates with the first light-transmitting hole to block it.
[0008] Preferably, the ball compartment cover bracket has a second mounting cavity on its side, and the receiving component is installed and fixed in the second mounting cavity. The inner wall of the second mounting cavity has a second light-transmitting hole, which penetrates the ball compartment cover bracket and communicates with the ball groove. When the steel ball blocks the first light-transmitting hole and the second light-transmitting hole, the receiving component does not receive the signal emitted by the transmitting component.
[0009] Preferably, the receiving component has a second protrusion on its side wall, and the second protrusion and the second light-transmitting through hole cooperate to block each other.
[0010] Preferably, the ball compartment support and the ball compartment cover support are formed by injection molding.
[0011] Preferably, the inner wall of the ball groove is funnel-shaped, expanding from the inside out, and the inner wall of the ball groove is provided with several ribs to prevent the steel ball from sticking and not rolling. The ribs are arranged circumferentially around the central axis of the ball chamber support.
[0012] Preferably, the ball compartment cover bracket has a protruding ring on the side near the ball compartment bracket that engages with the outer edge of the ball groove.
[0013] Preferably, the switching unit includes a ball chamber bracket and a ball chamber cover bracket that covers the ball chamber bracket, with the ball chamber bracket and the ball chamber cover bracket arranged vertically.
[0014] Compared with the prior art, the advantages of this utility model are: by eliminating the inner core structure in the existing photoelectric sensor switch, the housing containing the steel ball is directly installed inside the outer shell, saving resources, reducing costs, and improving the assembly and installation efficiency of the whole machine. Attached Figure Description
[0015] Figure 1 This is a schematic diagram of the structure of this utility model;
[0016] Figure 2 This is a cross-sectional structural diagram of the present invention;
[0017] Figure 3 This is an exploded structural diagram of the present invention;
[0018] Figure 4 This is an exploded structural diagram of the present invention.
[0019] Reference numerals: 1. Outer shell; 2. Ball compartment bracket; 3. Ball compartment cover bracket; 4. Transmitting component; 5. Receiving component; 6. Ball groove; 7. Steel ball; 8. First mounting cavity; 9. First light-transmitting hole; 10. First protrusion; 11. Second mounting cavity; 12. Second light-transmitting hole; 13. Second protrusion; 14. Rib; 15. Retaining ring. Detailed Implementation
[0020] The following drawings will disclose several embodiments of this utility model. For clarity, many practical details will be described in the following description. However, it should be understood that these practical details should not be used to limit this utility model. That is, in some embodiments of this utility model, these practical details are not essential. In addition, for the sake of simplicity, some conventional structures and components will be shown in the drawings in a simple schematic manner.
[0021] It should be noted that all directional indicators in this utility model embodiment, such as up, down, left, right, front, back, etc., are only used to explain the relative positional relationship and movement of each component in a certain specific posture (as shown in the figure). If the specific posture changes, the directional indicator will also change accordingly.
[0022] Furthermore, in addition to indicating orientation or positional relationship, the aforementioned terms may also be used to indicate other meanings. For example, the term "above" may also be used in some cases to indicate a certain dependency or connection relationship. For those skilled in the art, the specific meaning of these terms in this utility model can be understood according to the specific circumstances.
[0023] Furthermore, the terms "installation," "setting," "equipped with," "connection," "linking," and "socketing" should be interpreted broadly. For example, they can refer to fixed connections, detachable connections, or integral structures; they can refer to mechanical connections or electrical connections; they can refer to direct connections or indirect connections through an intermediate medium, or internal connections between two devices, components, or parts. The connection methods described herein are existing technologies without any modifications and are common knowledge to those skilled in the art. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.
[0024] Furthermore, in this utility model, the use of terms such as "first" and "second" is for descriptive purposes only and does not specifically refer to any order or sequence, nor is it intended to limit the utility model. They are merely used to distinguish components or operations described with the same technical terms and should not be construed as indicating or implying their relative importance or implicitly specifying the number of indicated technical features. Therefore, a feature defined with "first" or "second" may explicitly or implicitly include at least one of those features. Additionally, the technical solutions of various embodiments can be combined with each other, but only if they are feasible for those skilled in the art. If a combination of technical solutions is contradictory or impossible to implement, it should be considered that such a combination of technical solutions does not exist and is not within the scope of protection claimed by this utility model. Example 1
[0025] like Figures 1 to 3 As shown, this utility model provides a photoelectric sensor switch, including a housing 1 and a switch unit integrated within the housing 1; specifically, the switch unit includes a ball chamber bracket 2 and a ball chamber cover bracket 3 covering the side of the ball chamber bracket 2, the ball chamber bracket 2 and the ball chamber cover bracket 3 are arranged side by side; a transmitting element 4 is installed inside the ball chamber bracket 2, and a receiving element 5 is installed inside the ball chamber cover bracket 3; a ball groove 6 is provided inside the ball chamber bracket 2, and a steel ball 7 is rolled inside the ball groove 6.
[0026] The ball chamber support 2 has a first mounting cavity 8 on its side, and the transmitting component 4 is installed and fixed in the first mounting cavity 8; specifically, the inner wall of the first mounting cavity 8 has a first light-transmitting hole 9, which is connected to the ball groove 6.
[0027] The side wall of the transmitting element 4 has a first protrusion 10, which cooperates with the first light-transmitting hole 9 to block it.
[0028] The ball compartment cover bracket 3 has a second mounting cavity 11 on its side. The receiving component 5 is installed and fixed in the second mounting cavity 11. The inner wall of the second mounting cavity 11 has a second light-transmitting hole 12. The second light-transmitting hole 12 passes through the ball compartment cover bracket 3 and communicates with the ball groove 6. Specifically, when the steel ball 7 is blocked between the first light-transmitting hole 9 and the second light-transmitting hole 12, the receiving component 5 does not receive the signal emitted by the transmitting component 4.
[0029] The receiving component 5 has a second protrusion 13 on its side wall, and the second protrusion 13 and the second light-transmitting hole 12 cooperate to block each other.
[0030] The ball compartment support 2 and the ball compartment cover support 3 are formed by injection molding.
[0031] The inner wall of the ball groove 6 is funnel-shaped, expanding from the inside out. The inner wall of the ball groove 6 is provided with several ribs 14 to prevent the steel ball 7 from sticking and not rolling. Specifically, the ribs 14 are arranged circumferentially around the central axis of the ball chamber support 2.
[0032] The ball compartment cover bracket 3 has a protruding retaining ring 15 on the side near the ball compartment bracket 2, which engages with the outer edge of the ball groove 6.
[0033] The electrical inductive connection between the transmitting element 4 and the receiving element 5 and the principle of their operation are commonly used and easily understood by those skilled in the art, and therefore will not be elaborated upon further.
[0034] The assembly principle of this utility model is as follows: The transmitting element 4 is installed and fixed in the first mounting cavity 8, so that the first protrusion 10 on the transmitting element 4 abuts and cooperates with the first light-transmitting hole 9 in the first mounting cavity 8 to block it; the receiving element 5 is installed and fixed in the second mounting cavity 11, so that the second protrusion 13 on the receiving element 5 abuts and cooperates with the second light-transmitting hole 12 in the second mounting cavity 11 to block it; then the steel ball 7 is placed into the ball groove 6 in the ball compartment bracket 2, so that the steel ball 7 rolls freely in the ball groove 6, and the retaining ring 15 protruding on the inner wall of the ball compartment cover bracket 3 and the outer edge of the ball groove 6 cooperate to engage, so that the ball compartment cover bracket 3 and the ball compartment bracket 2 are engaged and fixed; finally, the outer shell 1 is placed on the outside of the ball compartment bracket 2 and the ball compartment cover bracket 3 for final fixation.
[0035] The working principle of this utility model is as follows: When the photoelectric sensor switch is laid flat, the steel ball 7 blocks the first light-transmitting hole 9 and the second light-transmitting hole 12, so that the transmitting element 4 and the receiving element 5 cannot send light transmission signals through the first light-transmitting hole 9 and the second light-transmitting hole 12. Therefore, the receiving element 5 cannot receive the light signal emitted by the transmitting element 4.
[0036] When the photoelectric sensor switch is tilted to a certain angle, the steel ball 7 rolls freely in the ball groove 6. When the steel ball 7 rolls until it no longer blocks the space between the first light-transmitting hole 9 and the second light-transmitting hole 12, the light signal emitted by the transmitting element 4 can be received by the receiving element 5, thereby realizing the induction trigger.
[0037] The advantages of this utility model are: by eliminating the inner core structure in the existing photoelectric sensor switch, the housing containing the steel ball 7 can be directly installed inside the outer shell 1, saving resources, reducing costs, and improving the assembly and installation efficiency of the whole machine. Example 2
[0038] like Figure 4 As shown, unlike Embodiment 1, in this embodiment, the switching unit includes a ball chamber bracket 2 and a ball chamber cover bracket 3 that covers the ball chamber bracket 2. The ball chamber bracket 2 and the ball chamber cover bracket 3 are arranged vertically. By changing the assembly position of the ball chamber bracket 2 and the ball chamber cover bracket 3, a different assembly method than that in Embodiment 1 is achieved, but the assembly principle, composition structure, and working principle are the same as in Embodiment 1. Other structures are the same as in Embodiment 1.
[0039] In the description of this specification, references are made to the terms "one embodiment", "some embodiments", "example", "specific example".
[0040] The descriptions using terms such as "example" or "some examples" indicate that a specific feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of the present invention. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples. Moreover, without contradiction, those skilled in the art can combine and integrate the different embodiments or examples described in this specification, as well as the features of different embodiments or examples.
[0041] All standard parts used in this invention can be purchased from the market, and irregular parts can be customized according to the description and drawings. The specific connection methods of each part adopt conventional methods such as bolts, rivets, welding, and bonding that are mature in the existing technology, and will not be described in detail here.
[0042] The above description is only a preferred embodiment of this utility model. For those skilled in the art, various modifications and variations can be made in the specific implementation and application scope based on the idea of this utility model. The content of this specification should not be construed as a limitation of this utility model. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principle of this utility model should be included within the scope of the claims of this utility model.
Claims
1. A photoelectric sensor switch, comprising a housing and a switch unit integrated within the housing, characterized in that: The switching unit includes a ball chamber bracket and a ball chamber cover bracket that covers the side of the ball chamber bracket. The ball chamber bracket and the ball chamber cover bracket are arranged side by side. A transmitting element is installed inside the ball chamber bracket, and a receiving element is installed inside the ball chamber cover bracket. A ball groove is provided inside the ball chamber bracket, and a steel ball rolls in the ball groove.
2. The photoelectric sensor switch according to claim 1, characterized in that: The ball chamber support has a first mounting cavity on its side, and the transmitting components are installed and fixed in the first mounting cavity. The inner wall of the first mounting cavity has a first light-transmitting hole, which is connected to the ball groove.
3. A photoelectric sensor switch according to claim 2, characterized in that: The side wall of the transmitting element has a first protrusion, which cooperates with the first light-transmitting hole to block it.
4. A photoelectric sensor switch according to claim 2, characterized in that: The ball compartment cover bracket has a second mounting cavity on its side. The receiving component is installed and fixed in the second mounting cavity. The inner wall of the second mounting cavity has a second light-transmitting hole. The second light-transmitting hole passes through the ball compartment cover bracket and communicates with the ball groove. When the steel ball is blocked between the first light-transmitting hole and the second light-transmitting hole, the receiving component does not receive the signal emitted by the transmitting component.
5. A photoelectric sensor switch according to claim 4, characterized in that: The receiving component has a second protrusion on its side wall, and the second protrusion and the second light-transmitting hole cooperate to block each other.
6. A photoelectric sensor switch according to claim 1, characterized in that: The sphere compartment support and sphere compartment cover support are formed by injection molding.
7. A photoelectric sensor switch according to claim 1, characterized in that: The inner wall of the ball groove is funnel-shaped, expanding from the inside out. The inner wall of the ball groove is provided with several ribs to prevent the steel ball from sticking and not rolling. The ribs are arranged circumferentially around the central axis of the ball chamber support.
8. A photoelectric sensor switch according to claim 1, characterized in that: The ball compartment cover bracket has a protruding ring on the side near the ball compartment bracket that engages with the outer edge of the ball groove.
9. A photoelectric sensor switch according to claim 1, characterized in that: The switching unit includes a ball chamber support and a ball chamber cover support that covers the ball chamber support, with the ball chamber support and the ball chamber cover support arranged vertically.