Laboratory spray drying atomization tower convenient to disassemble, assemble and clean

By designing a detachable tank structure and connecting components, the problem of difficult cleaning of traditional laboratory atomizing towers has been solved, achieving efficient cleaning and sealing, and ensuring the accuracy of experimental data.

CN224252113UActive Publication Date: 2026-05-19FUJIAN ZIJIN LIYUAN MATERIAL TECH CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
FUJIAN ZIJIN LIYUAN MATERIAL TECH CO LTD
Filing Date
2025-06-13
Publication Date
2026-05-19

AI Technical Summary

Technical Problem

The sealed design of traditional laboratory atomizing towers makes equipment maintenance and cleaning time-consuming and labor-intensive, and residual materials affect the accuracy of experimental results.

Method used

The design employs a detachable first and second tank structure, enabling quick assembly and disassembly of the tanks via connecting and fastening components. This facilitates cleaning, while the combination of sealing gaskets and butterfly buckles enhances sealing and stability.

Benefits of technology

This improved cleaning efficiency, avoided the adverse effects of residual materials on experimental results, and ensured the accuracy of experimental data and the sealing performance of the equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a laboratory spray-drying atomizing tower convenient to disassemble and clean, and relates to the technical field of spray-drying atomizing towers, the laboratory spray-drying atomizing tower comprises a first tank body and a second tank body, a connecting assembly is arranged between the first tank body and the second tank body, the connecting assembly comprises a first mounting ring and a second mounting ring, the first mounting ring is fixedly connected with the first tank body, and the second mounting ring is fixedly connected with the second tank body. And the second mounting ring is fixedly connected with the second tank body. The first tank body and the second tank body are arranged, the atomizing tower is composed of the first tank body and the second tank body, the first tank body and the second tank body are assembled in an attached mode and spliced to form a complete tank body to be used, and when cleaning is conducted, the first tank body and the second tank body are disassembled for flushing and cleaning, so that the cleaning effect on residual materials is improved; and the adverse effect of residual caking on the experiment result is effectively avoided.
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Description

Technical Field

[0001] This utility model belongs to the technical field of spray atomization towers, and particularly relates to a laboratory spray atomization tower that is easy to disassemble and clean. Background Technology

[0002] A spray atomizing tower is a drying equipment widely used in industries such as chemical, food, pharmaceutical, and environmental protection. Its core function is to disperse liquid materials (such as solutions, suspensions, emulsions, etc.) into tiny droplets through atomization technology, which then come into direct contact with a high-temperature heat medium (such as hot air). This causes the water (or other solvents) in the droplets to evaporate rapidly, ultimately forming a powdery, granular, or hollow spherical dried product. The high-temperature heat medium enters from the top or bottom of the tower and comes into contact with the droplets in a countercurrent or parallel flow. The water on the surface of the droplets evaporates rapidly, while the internal water migrates outward through diffusion, eventually forming dried particles. The dried particles rise with the airflow to the top of the tower and are collected by a cyclone separator or bag filter. The exhaust gas is then treated before being discharged.

[0003] Traditional laboratory atomization towers generally adopt a sealed tank design. While this structure meets basic atomization requirements to a certain extent, it has many drawbacks. The sealed structure requires a lot of time and effort for each equipment maintenance and cleaning, and it is also easy for material to remain. As laboratory processes change frequently, the properties of materials also change. The remaining material not only interferes with the normal conduct of subsequent experiments, but also affects the accuracy of experimental data, thus misleading researchers' judgments. Utility Model Content

[0004] To address the aforementioned problems, this invention proposes a laboratory spray atomizing tower that is easy to disassemble and clean, thus providing a more accurate solution to the problems described above.

[0005] This utility model is achieved through the following technical solution:

[0006] This utility model proposes a laboratory spray atomizing tower that is easy to disassemble and clean, including a first tank and a second tank. A connecting component is provided between the first tank and the second tank. The connecting component includes a first mounting ring and a second mounting ring. The first mounting ring is fixedly connected to the first tank, and the second mounting ring is fixedly connected to the second tank. Both the first mounting ring and the second mounting ring are provided with mounting holes.

[0007] Preferably, threaded posts are fixedly connected to the mounting holes of the first mounting ring, and butterfly clips are threaded onto the threaded posts.

[0008] Preferably, both the first tank and the second tank have mounting grooves on their inner sides, and sealing gaskets are fixedly connected in the mounting grooves.

[0009] Preferably, both ends of the first tank are fixedly connected to a first arc-shaped plate, and both ends of the second tank are fixedly connected to a second arc-shaped plate, with a fastening assembly provided between the first arc-shaped plate and the second arc-shaped plate.

[0010] Preferably, the fastening assembly includes a first arc-shaped rotating rod and a second arc-shaped rotating rod. The first arc-shaped rotating rod is rotatably connected to a first arc-shaped plate, and the second arc-shaped rotating rod is rotatably connected to a second arc-shaped plate. Both ends of the first arc-shaped rotating rod are fixedly connected to locking blocks, and both ends of the second arc-shaped rotating rod are provided with locking grooves.

[0011] Preferably, two support rods are fixedly connected to one side of the second mounting ring, and slots are provided on one side of the two support rods. An clearance groove is provided on one side of the first mounting ring, and a fixing block is fixedly connected to the side wall of the clearance groove.

[0012] The laboratory spray atomizing tower proposed in this utility model, which is easy to disassemble and clean, can bring the following beneficial effects:

[0013] 1. By setting up a first tank and a second tank, the atomizing tower is composed of a first tank and a second tank. When in use, the first tank and the second tank are assembled together to form a complete tank for use. When cleaning, the first tank and the second tank are disassembled for flushing and cleaning, which improves the cleaning effect of residual materials and effectively avoids the adverse effects of residual agglomeration on experimental results.

[0014] 2. By setting a support rod, when installing the first tank and the second tank, first align the clearance groove on the first mounting ring with the support rod, and insert the fixing block into the slot, so that the first tank and the second tank are connected together by the support rod and the first mounting ring. At this time, push the first tank and the second tank closer together so that the threaded column is aligned with the mounting hole, which is more labor-saving. Attached Figure Description

[0015] Figure 1 This is a schematic diagram of the structure of this utility model.

[0016] Figure 2 This is a schematic diagram of the structure of the first tank and the second tank of this utility model.

[0017] Figure 3 This is a schematic diagram of the support rod of this utility model.

[0018] Figure 4 This is a schematic diagram of the structure of the first arc-shaped rotating rod and the second arc-shaped rotating rod of this utility model.

[0019] In the diagram: 1. First tank body; 2. Second tank body; 3. Connecting assembly; 31. First mounting ring; 32. Second mounting ring; 4. Threaded post; 5. Butterfly buckle; 6. Sealing gasket; 7. First arc plate; 8. Second arc plate; 9. Fastening assembly; 91. First arc rotating rod; 92. Second arc rotating rod; 93. Locking block; 10. Support rod; 11. Fixing block. Detailed Implementation

[0020] To more clearly illustrate the overall concept of this utility model, a detailed description will be provided below with reference to the accompanying drawings.

[0021] like Figures 1-4 As shown in the figure, an embodiment of this utility model proposes a laboratory spray atomizing tower that is easy to disassemble and clean. It includes a first tank 1 and a second tank 2, with a connecting component 3 between them. The connecting component 3 includes a first mounting ring 31 and a second mounting ring 32. The first mounting ring 31 is fixedly connected to the first tank 1, and the second mounting ring 32 is fixedly connected to the second tank 2. Both the first mounting ring 31 and the second mounting ring 32 have mounting holes. The atomizing tower is composed of the first tank 1 and the second tank 2. In use, the first tank 1 and the second tank 2 are fitted together, and the first mounting ring 31 and the second mounting ring 32 are fitted together with their mounting holes facing each other. Screws and nuts can be installed in the mounting holes to ensure tight contact between the first tank 1 and the second tank 2, forming a complete tank for use. When cleaning, the first tank 1 and the second tank 2 are disassembled for flushing and cleaning, improving the cleaning effect of residual materials and effectively avoiding the adverse effects of residual agglomeration on experimental results.

[0022] like Figure 1 As shown, threaded posts 4 are fixedly connected in the mounting holes of the first mounting ring 31, and butterfly clips 5 are threadedly connected to the threaded posts 4. When the first tank 1 and the second tank 2 are fitted together, the threaded posts 4 on the first mounting ring 31 are aligned with the mounting holes on the second mounting ring 32 and inserted. After insertion, butterfly clips 5 are installed on the threaded posts 4 to complete the installation of the first tank 1 and the second tank 2, making it more convenient to use.

[0023] like Figure 2 and Figure 3 As shown, both the first tank 1 and the second tank 2 have mounting grooves on their inner sides, and sealing gaskets 6 are fixedly connected in the mounting grooves. When the first tank 1 and the second tank 2 are assembled, the sealing gaskets 6 on the inner sides of the first tank 1 and the second tank 2 come into contact and are squeezed, filling and blocking the gap between the first tank 1 and the second tank 2, thereby improving the sealing performance of the tanks.

[0024] like Figure 2 and Figure 3As shown, both ends of the first tank 1 are fixedly connected to the first arc plate 7, and both ends of the second tank 2 are fixedly connected to the second arc plate 8. A fastening assembly 9 is provided between the first arc plate 7 and the second arc plate 8. After the first arc plate 7 and the second arc plate 8 at both ends of the first tank 1 and the second tank 2 are respectively attached to each other, a circular pipe is formed, which communicates with the first tank 1 and the second tank 2. Semi-circular flanges are installed on the outer sides of the first arc plate 7 and the second arc plate 8. After the first arc plate 7 and the second arc plate 8 are attached, the flanges face each other, which is used to connect the first tank 1 and the second tank 2 to other conveying pipes after they are assembled.

[0025] like Figure 3 and Figure 4 As shown, the fastening assembly 9 includes a first arc-shaped rotating rod 91 and a second arc-shaped rotating rod 92, both with convex cross-sections. The first arc-shaped rotating rod 91 is rotatably connected to the first arc-shaped plate 7, and the second arc-shaped rotating rod 92 is rotatably connected to the second arc-shaped plate 8. Both ends of the first arc-shaped rotating rod 91 are fixedly connected to locking blocks 93, and both ends of the second arc-shaped rotating rod 92 are provided with locking grooves. The ends of the first arc-shaped rotating rod 91 and the second arc-shaped rotating rod 92 respectively pass through the first arc-shaped plate 7 and the second arc-shaped plate 8, so that the ends of the first arc-shaped rotating rod 91 and the second arc-shaped rotating rod 92 are opposite each other. The first arc-shaped rotating rod 91 and the second arc-shaped rotating rod 92 on the first arc-shaped plate 7 and the second arc-shaped plate 8 can be rotated out and then inserted when installing the first tank body 1 and the second tank body 2. When the first arc-shaped plate 7 and the second arc-shaped plate 8 are in contact, the first arc-shaped rotating rod 91 and the second arc-shaped rotating rod 92 are rotatably connected to the first arc-shaped plate 7 and the second arc-shaped plate 8. The first arc-shaped rotating rod 91 and the second arc-shaped rotating rod 92 are opposite each other. The locking blocks 93 at both ends of the first arc-shaped rotating rod 91 are engaged in the locking grooves of the second arc-shaped rotating rod 92. At this time, the first arc-shaped rotating rod 91 and the second arc-shaped rotating rod 92 are combined into a complete ring. The upper surfaces of the first arc-shaped rotating rod 91 and the second arc-shaped rotating rod 92 are provided with arc-shaped grooves (not shown in the figure). When the first arc-shaped rotating rod 91 and the second arc-shaped rotating rod 92 are aligned, a screwdriver or other rod-shaped tool is inserted into the arc-shaped groove and rotated in sequence to drive the first arc-shaped rotating rod 91 and the second arc-shaped rotating rod 92 to rotate. This causes the gap between the first arc-shaped plate 7 and the second arc-shaped plate 8 to be misaligned with the gap between the first arc-shaped rotating rod 91 and the second arc-shaped rotating rod 92, thus fixing the first arc-shaped plate 7 and the second arc-shaped plate 8 and making them more stable in use.

[0026] like Figure 1 and Figure 2As shown, two support rods 10 are fixedly connected to one side of the second mounting ring 32. A slot is provided on one side of the two support rods 10. A clearance groove is provided on one side of the first mounting ring 31. A fixing block 11 is fixedly connected to the side wall of the clearance groove. When installing the first tank 1 and the second tank 2, first align the clearance groove on the first mounting ring 31 with the support rod 10, and then align the fixing block 11 with the slot and insert it, so that the first tank 1 and the second tank 2 are connected together with the first mounting ring 31 through the support rod 10. At this time, push the first tank 1 and the second tank 2 closer together so that the threaded post 4 is aligned with the mounting hole, which is more labor-saving.

[0027] Working principle: When assembling the first tank 1 and the second tank 2, align the clearance groove on the first mounting ring 31 with the support rod 10, and insert the fixing block 11 into the slot. This connects the first tank 1 and the second tank 2 to the first mounting ring 31 via the support rod 10. Push the first tank 1 and the second tank 2 closer together, align the threaded post 4 on the first mounting ring 31 with the mounting hole on the second mounting ring 32, and insert it. After insertion, install the butterfly buckle 5 on the threaded post 4 to complete the installation of the first tank 1 and the second tank 2. At the same time, the first arc-shaped rotating rod 91 and the second arc-shaped rotating rod 92 are opposite each other, and the locking block 93 is inserted into the slot. Then, use a screwdriver or other tools to rotate the first arc-shaped rotating rod 91 and the second arc-shaped rotating rod 92 at the upper and lower ends in sequence, so that the gap between the first arc-shaped plate 7 and the second arc-shaped plate 8 is misaligned with the gap between the first arc-shaped rotating rod 91 and the second arc-shaped rotating rod 92, thus fixing the first arc-shaped plate 7 and the second arc-shaped plate 8.

[0028] The above description is merely an embodiment of this utility model and is not intended to limit the scope of this utility model. Various modifications and variations can be made to this utility model by those skilled in the art. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principle of this utility model should be included within the scope of the claims of this utility model.

Claims

1. A laboratory spray atomizing tower that is easy to disassemble and clean, characterized in that, It includes a first tank (1) and a second tank (2), and a connecting component (3) is provided between the first tank (1) and the second tank (2). The connecting component (3) includes a first mounting ring (31) and a second mounting ring (32). The first mounting ring (31) is fixedly connected to the first tank (1), and the second mounting ring (32) is fixedly connected to the second tank (2). Both the first mounting ring (31) and the second mounting ring (32) are provided with mounting holes.

2. The laboratory spray atomizing tower for easy disassembly and cleaning according to claim 1, characterized in that, The first mounting ring (31) is fixedly connected to the mounting hole of the threaded post (4), and the threaded post (4) is threadedly connected to the butterfly buckle (5).

3. The laboratory spray atomizing tower for easy disassembly and cleaning according to claim 1, characterized in that, The inner sides of the first tank (1) and the second tank (2) are provided with mounting grooves, and the mounting grooves are fixedly connected with sealing gaskets (6).

4. A laboratory spray atomizing tower for easy disassembly and cleaning according to claim 3, characterized in that, The first tank (1) is fixedly connected to the first arc plate (7) at both ends, and the second tank (2) is fixedly connected to the second arc plate (8) at both ends. A fastening assembly (9) is provided between the first arc plate (7) and the second arc plate (8).

5. A laboratory spray atomizing tower for easy disassembly and cleaning according to claim 4, characterized in that, The fastening assembly (9) includes a first arc-shaped rotating rod (91) and a second arc-shaped rotating rod (92). The first arc-shaped rotating rod (91) is rotatably connected to the first arc-shaped plate (7), and the second arc-shaped rotating rod (92) is rotatably connected to the second arc-shaped plate (8). Both ends of the first arc-shaped rotating rod (91) are fixedly connected to the locking blocks (93), and both ends of the second arc-shaped rotating rod (92) are provided with locking grooves.

6. A laboratory spray atomizing tower for easy disassembly and cleaning according to claim 1, characterized in that, Two support rods (10) are fixedly connected to one side of the second mounting ring (32). The two support rods (10) have slots on one side. The first mounting ring (31) has a clearance groove on one side. The side wall of the clearance groove is fixedly connected to a fixing block (11).