Adjustable multi-roller synchronous plate rolling machine
By introducing electric slide rails, slider support mechanisms, and suction cups into the adjustable multi-roll synchronous plate rolling machine, the problems of slippage and offset caused by the suspension of the plate are solved, achieving a higher quality plate rolling process and automated material unloading, thus improving production efficiency.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- FOSHAN NANHAI HUANHONG METAL BUILDING MATERIALS CO LTD
- Filing Date
- 2025-06-10
- Publication Date
- 2026-05-19
AI Technical Summary
Traditional adjustable multi-roll synchronous plate rolling machines have a simple structure, and the bottom of the plate is suspended without support, which makes it easy for the plate to slip or shift during the rolling process, affecting the quality of the rolled plate and production efficiency.
The system employs a first support mechanism and a second support mechanism, which provide continuous support through electric slide rails and sliders in conjunction with moving rods and suction cups; the unloading mechanism utilizes electric slide rails and hinges to achieve automated movement of the sheet metal, reducing manual operation.
It effectively avoids sheet material shifting and slippage, improves the quality of rolled sheets, achieves partial automation, and enhances production efficiency.
Smart Images
Figure CN224253928U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of plate rolling machine technology, and in particular to an adjustable multi-roll synchronous plate rolling machine. Background Technology
[0002] The adjustable multi-roll synchronous plate rolling machine is a high-efficiency metal sheet processing equipment. Its key features include a multi-roll design and adjustable rollers, enabling precise bending and synchronous rolling of sheet metal. The working principle of the adjustable multi-roll synchronous plate rolling machine is to use external forces such as hydraulic pressure and mechanical force to move the work rolls, thereby bending or rolling the sheet metal into shape. Depending on the rotational movement and positional changes of the work rolls with different shapes, elliptical parts, arc-shaped parts, cylindrical parts, and other components can be processed.
[0003] However, the traditional adjustable multi-roll synchronous plate rolling machine has a relatively simple structure. When in use, most of the bottom of the plate is suspended in the air and lacks sufficient support. During the rolling process, the plate is prone to slippage or displacement, which may affect the quality of the rolled plate and production efficiency.
[0004] For example, in the operation of a traditional adjustable multi-roll synchronous plate rolling machine, the plate is usually placed inside the rolling rollers to start rolling. During the process of the plate entering the rolling rollers for rolling, multiple rolling rollers need to rotate and translate to roll the flat plate into a cylindrical shape. The whole process requires constant adjustment and rotation. If the bottom of the plate lacks support, it may affect the rolling effect. Utility Model Content
[0005] This utility model discloses an adjustable multi-roll synchronous plate rolling machine, which aims to solve the technical problem that the traditional adjustable multi-roll synchronous plate rolling machine has a relatively simple structure. During use, most of the bottom of the plate is suspended in the air and lacks sufficient support. This can easily lead to slippage or displacement of the plate during the rolling process, which may affect the quality of the rolled plate and production efficiency.
[0006] To achieve the above objectives, the present invention adopts the following technical solution:
[0007] An adjustable multi-roll synchronous plate rolling machine includes a first base frame and a second base frame and a third base frame disposed on both sides of the first base frame, and further includes:
[0008] First support mechanism: The first support mechanism includes a top frame disposed on the top outer wall of the first base frame. A first electric slide rail is provided on one side outer wall of the top frame. A first slider is disposed inside the first electric slide rail. A moving rod is disposed on one side outer wall of the first slider. A second electric slide rail is provided on the top outer wall of the moving rod. A first sliding plate is disposed inside the second electric slide rail. Suction cups are evenly distributed on the top outer wall of the first sliding plate.
[0009] Second support mechanism: The second support mechanism is mounted on the first base frame;
[0010] Material feeding mechanism: The material feeding mechanism is mounted on the third base frame.
[0011] In this solution, a first electric slide rail and a first slider are installed on the top frame, and a moving rod connected to the first slider is used. During the rolling process of the sheet body, the moving rod is placed inside the rolled sheet body. By moving the first slider on the first electric slide rail, the moving rod is controlled to continuously contact and support the sheet body, ensuring the support force at the top of the sheet body during the rolling process and avoiding deviation and slippage, which would affect the quality.
[0012] In a preferred embodiment, two third electric slide rails are symmetrically provided on the top outer wall of the first base frame. Each of the two third electric slide rails is equipped with a mounting bracket. The same first moving plate is provided on the outer wall of the opposite side of the two mounting brackets. Small holes are provided on one side outer wall of the first moving plate.
[0013] By using a second electric slide rail set at the top of the moving rod, a first sliding plate set inside the second electric slide rail, and suction cups distributed at equal intervals, along with the movement of two mounting brackets and the first moving plate on the third electric slide rail, the rolled sheet body can be moved forward and removed from the rolling area, reducing some manual operation steps and achieving partial automation. The small holes distributed at equal intervals inside the first moving plate can reduce the air resistance when the first moving plate moves.
[0014] In a preferred embodiment, the unloading mechanism includes a fourth electric slide rail disposed on the top outer wall of the first base frame, the fourth electric slide rail having a slide block inside, and the slide block being connected to the first movable seat via a hinge.
[0015] By using the fourth electric slide rail and the internal slide block on the first base frame, after the sheet body is rolled, the first moving seat can be moved backward and then opened downward by the hinge. In conjunction with the first moving plate and the suction cup, the rolled sheet body is moved to the third base frame at the rear. At this time, the second slide plate moves forward and then upward through the fifth electric slide rail to reach the position horizontal with the conveyor belt, and the rolled sheet body is moved backward by the conveyor belt.
[0016] As described above, an adjustable multi-roll synchronous plate rolling machine includes a first base frame and a second and third base frames disposed on both sides of the first base frame. It further includes: a first support mechanism: the first support mechanism includes a top frame disposed on the top outer wall of the first base frame; a first electric slide rail is provided on one side outer wall of the top frame; a first slider is disposed inside the first electric slide rail; a moving rod is disposed on one side outer wall of the first slider; a second electric slide rail is provided on the top outer wall of the moving rod; a first sliding plate is disposed inside the second electric slide rail; and suction cups are evenly distributed on the top outer wall of the first sliding plate; a second support mechanism: the second support mechanism is disposed on the first base frame; and a feeding mechanism: the feeding mechanism is disposed on the third base frame. The adjustable multi-roll synchronous plate rolling machine provided by this utility model has the technical effects of increasing support, preventing slippage, and improving the quality of the rolled plate. Attached Figure Description
[0017] Figure 1 This is a schematic diagram of the overall structure of an adjustable multi-roll synchronous plate rolling machine proposed in this utility model.
[0018] Figure 2 This is a schematic diagram of the suction cup structure of an adjustable multi-roll synchronous plate rolling machine proposed in this utility model.
[0019] Figure 3 This is a schematic diagram of the second moving plate structure of an adjustable multi-roll synchronous plate rolling machine proposed in this utility model.
[0020] Figure 4 This is a schematic diagram of the second slide plate structure of an adjustable multi-roll synchronous plate rolling machine proposed in this utility model.
[0021] In the attached diagram: 1. First base frame; 2. Second base frame; 3. Third base frame; 4. Top frame; 5. Moving rod; 6. First moving seat; 7. Limiting groove; 8. Second moving seat; 9. Conveyor belt; 10. Suction cup; 11. First sliding plate; 12. Mounting frame; 13. First moving plate; 14. First roller; 15. Second roller; 16. Slide seat; 17. Second moving plate; 18. Mounting plate; 19. Fifth electric slide rail; 20. Second sliding plate. Detailed Implementation
[0022] The technical solutions of the embodiments of this application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this application, and not all embodiments. The components of the embodiments of this application described and marked in the accompanying drawings can be arranged and designed in various different configurations. Therefore, the following detailed description of the embodiments of this application provided in the accompanying drawings is not intended to limit the scope of the claimed application, but merely represents selected embodiments of this application. All other embodiments obtained by those skilled in the art based on the embodiments of this application without inventive effort are within the scope of protection of this application.
[0023] The adjustable multi-roll synchronous plate rolling machine disclosed in this utility model is mainly used in scenarios where the structure of the traditional adjustable multi-roll synchronous plate rolling machine is relatively simple. During use, most of the bottom of the plate is suspended in the air and lacks sufficient support. During the rolling process, the plate is prone to slippage or displacement, which may affect the quality of the rolled plate and production efficiency.
[0024] Reference Figure 1 and Figure 2 An adjustable multi-roll synchronous plate rolling machine includes a first base frame 1 and a second base frame 2 and a third base frame 3 disposed on both sides of the first base frame 1, and further includes:
[0025] First support mechanism: The first support mechanism includes a top frame 4 mounted on the top outer wall of the first base frame 1. A first electric slide rail is provided on one side outer wall of the top frame 4. A first slider is provided inside the first electric slide rail. A moving rod 5 is provided on one side outer wall of the first slider. A second electric slide rail is provided on the top outer wall of the moving rod 5. A first slide plate 11 is provided inside the second electric slide rail. Suction cups 10 are evenly distributed on the top outer wall of the first slide plate 11. Second support mechanism: The second support mechanism is mounted on the first base frame 1. Unloading mechanism: The unloading mechanism is mounted on the third base frame 3.
[0026] Among them, two third electric slide rails are symmetrically opened on the top outer wall of the first base frame 1. The two third electric slide rails are equipped with mounting brackets 12 inside. The same first moving plate 13 is provided on the outer wall of the opposite side of the two mounting brackets 12. Small holes are evenly distributed on one side outer wall of the first moving plate 13.
[0027] Specifically, in this solution, a first electric slide rail and a first slider are set on the top frame 4, and a moving rod 5 connected to the first slider is used. During the rolling process of the sheet body, the moving rod 5 is placed inside the rolled sheet body. By moving the first slider on the first electric slide rail, the moving rod 5 is controlled to continuously contact and support the sheet body, ensuring the support force at the top of the sheet body during the rolling process and avoiding deviation and slippage, which would affect the quality.
[0028] Specifically, by using the second electric slide rail set at the top of the moving rod 5, the first slide plate 11 set inside the second electric slide rail, and the suction cups 10 distributed at equal intervals, in conjunction with the movement of the two mounting brackets 12 and the first moving plate 13 on the third electric slide rail, the rolled sheet body can be moved forward and removed from the rolling area, reducing some of the manual operation steps and realizing partial automation. The small holes distributed at equal intervals inside the first moving plate 13 can reduce the air resistance when the first moving plate 13 moves.
[0029] Reference Figure 2 and Figure 4 In a preferred embodiment, two limiting grooves 7 are provided on one side outer wall of the second base frame 2, and two second movable seats 8 and one first movable seat 6 are provided on the top outer wall of the first base frame 1. Two first rollers 14 are respectively provided between the two second movable seats 8 and the two limiting grooves 7. A second roller 15 is provided between the first movable seat 6 and the second base frame 2, and the second roller 15 is connected to the second base frame 2 by a bearing.
[0030] Specifically, the sheet material is rolled by means of two limiting grooves 7 on one side of the second base frame 2 and two second moving seats 8 on the top of the first base frame 1, as well as two first rollers 14 inside, and a second roller 15 between the second base frame 2 and the first moving seat 6. The sheet material is rolled by the rotation of the second roller 15 and the revolution of the two first rollers 14 inside the two limiting grooves 7.
[0031] Reference Figure 1 and Figure 3 In a preferred embodiment, the second support mechanism includes two electrically operated telescopic rods disposed on the top outer wall of the first base frame 1. The piston ends of the two electrically operated telescopic rods are connected to mounting plates 18, and the top outer walls of the two mounting plates 18 are connected to second movable plates 17 by hinges.
[0032] Both of the second movable plates 17 are arc-shaped.
[0033] Specifically, by using two electric telescopic rods and mounting plate 18 set on the top of the first base frame 1, and in conjunction with two hinged second moving plates 17, the arc-shaped second moving plates 17 can provide a second support for the sheet material body during the rolling process by moving up and down and left and right.
[0034] Reference Figure 1 and Figure 4 In a preferred embodiment, the unloading mechanism includes a fourth electric slide rail disposed on the top outer wall of the first base frame 1, and a slide seat 16 disposed inside the fourth electric slide rail, the slide seat 16 being connected to the first movable seat 6 by a hinge.
[0035] Among them, a conveyor belt 9 is provided on the top outer wall of the third base frame 3, and two fifth electric slide rails 19 are provided on the inner wall of the opposite side of the third base frame 3. The interior of the two fifth electric slide rails 19 is provided with a fifth slider, and the outer wall of the opposite side of the two fifth sliders is provided with the same second slide plate 20. The second slide plate 20 is used in conjunction with the first moving seat 6.
[0036] Specifically, by using the fourth electric slide rail and the internal slide block 16 on the first base frame 1, after the sheet body is rolled, the first moving seat 6 can be moved backward and then opened downward by the hinge. In conjunction with the first moving plate 13 and the suction cup 10, the rolled sheet body is moved to the third base frame 3 at the rear. At this time, the second sliding plate 20 moves forward and then upward through the fifth electric slide rail 19 to reach the position horizontal with the conveyor belt 9, and the rolled sheet body is moved backward by the conveyor belt 9.
[0037] Working principle: In use, the sheet material is first placed inside the two first rollers 14 and the second roller 15 for winding. During the winding process, the movement of the first slider on the first electric slide rail controls the moving rod 5 to continuously contact and support the sheet material, ensuring the top support force of the sheet material during the winding process. Then, the up-and-down movement and left-and-right movement of the arc-shaped second moving plate 17 provides a second support for the sheet material during the winding process. After the winding is completed, the slide seat 16 set inside the fourth electric slide rail causes the first moving seat 6 to move backward and then open downward through the hinge. Then, the movement of the suction cups 10 evenly distributed on the first slide plate 11 and the first moving plate 13 moves the wound sheet material forward. At the same time, the second slide plate 20 moves forward and then upward through the fifth electric slide rail 19 to reach a position horizontal with the conveyor belt 9, and the wound sheet material moves backward through the conveyor belt 9.
[0038] The above description is merely a preferred embodiment of this utility model, but the protection scope of this utility model is not limited thereto. The substitutions may be replacements of some structures, devices, or method steps, or they may be complete technical solutions. Equivalent substitutions or modifications made based on the technical solution and inventive concept of this utility model should all be covered within the protection scope of this utility model.
Claims
1. An adjustable multi-roll synchronous plate rolling machine, comprising a first base frame (1) and a second base frame (2) and a third base frame (3) disposed on both sides of the first base frame (1), characterized in that, Also includes: First support mechanism: The first support mechanism includes a top frame (4) set on the top outer wall of the first base frame (1), a first electric slide rail is provided on one side outer wall of the top frame (4), a first slider is provided inside the first electric slide rail, a moving rod (5) is provided on one side outer wall of the first slider, a second electric slide rail is provided on the top outer wall of the moving rod (5), a first slide plate (11) is provided inside the second electric slide rail, and suction cups (10) are provided at equal intervals on the top outer wall of the first slide plate (11). Second support mechanism: The second support mechanism is installed on the first base frame (1); Material feeding mechanism: The material feeding mechanism is installed on the third base frame (3).
2. The adjustable multi-roll synchronous plate rolling machine according to claim 1, characterized in that, Two third electric slide rails are symmetrically opened on the top outer wall of the first base frame (1). The two third electric slide rails are equipped with mounting brackets (12) inside. The same first moving plate (13) is provided on the outer wall of the opposite side of the two mounting brackets (12). Small holes are provided on one side of the outer wall of the first moving plate (13).
3. The adjustable multi-roll synchronous plate rolling machine according to claim 1, characterized in that, Two limiting grooves (7) are provided on one side outer wall of the second base frame (2), and two second moving seats (8) and one first moving seat (6) are provided on the top outer wall of the first base frame (1). Two first rollers (14) are respectively provided between the two second moving seats (8) and the two limiting grooves (7). A second roller (15) is provided between the first moving seat (6) and the second base frame (2), and the second roller (15) is connected to the second base frame (2) by a bearing.
4. The adjustable multi-roll synchronous plate rolling machine according to claim 1, characterized in that, The second support mechanism includes two electric telescopic rods installed on the top outer wall of the first base frame (1). The piston ends of the two electric telescopic rods are connected to mounting plates (18), and the top outer walls of the two mounting plates (18) are connected to second movable plates (17) by hinges.
5. An adjustable multi-roll synchronous plate rolling machine according to claim 4, characterized in that, Both of the second movable plates (17) are arc-shaped.
6. An adjustable multi-roll synchronous plate rolling machine according to claim 3, characterized in that, The feeding mechanism includes a fourth electric slide rail disposed on the top outer wall of the first base frame (1), and a slide seat (16) is disposed inside the fourth electric slide rail. The slide seat (16) is connected to the first movable seat (6) by a hinge.
7. An adjustable multi-roll synchronous plate rolling machine according to claim 6, characterized in that, A conveyor belt (9) is provided on the top outer wall of the third base frame (3). Two fifth electric slide rails (19) are also provided on the inner wall of the opposite side of the third base frame (3). A fifth slider is provided inside the two fifth electric slide rails (19). The same second slide plate (20) is provided on the outer wall of the opposite side of the two fifth sliders. The second slide plate (20) is used in conjunction with the first moving seat (6).