Modularized spinning roller chamber assembly convenient to maintain

Abstract

The utility model relates to the technical field of spinning machine parts, and discloses a modular spinning roller chamber assembly convenient to maintain, which comprises an outer shell, a spinning roller mounting module is arranged in the outer shell, a lubricating module is arranged on the upper surface of the outer shell, and a driving module is arranged on the back surface of the outer shell. The spinning roller mounting module comprises a spinning roller seat and a spinning roller shaft, and a mounting seat is fixed on the inner wall of the outer shell. According to the modular spinning roller chamber assembly convenient to maintain, through the adoption of modular design, when a certain module breaks down, only the corresponding module needs to be disassembled for maintenance or replacement, the whole equipment does not need to be disassembled, the downtime of the equipment is greatly shortened, the production efficiency is improved, meanwhile, all the modules are mutually independent and mutually matched, and the maintenance cost is reduced. And when the equipment is upgraded and reformed, corresponding modules can be replaced or added according to actual requirements, the whole equipment does not need to be modified on a large scale, and good universality and expansibility are achieved.

Description

Technical Field

[0001] This utility model relates to the technical field of spinning machine components, specifically to a modular spinning chamber assembly that is easy to maintain. Background Technology

[0002] The traditional spinning machine's spinning chamber assembly consists of a spinning chamber, spinning wheel, spinning wheel shaft, nut, bearing, and oil seal. Its performance directly affects the accuracy and efficiency of spinning. Existing spinning chamber assemblies usually adopt an integral structure design. When a component inside fails, the entire spinning chamber assembly needs to be disassembled from the equipment for repair or replacement.

[0003] The above-mentioned maintenance methods have certain drawbacks in use. The overall disassembly process is complicated, which requires a lot of time and manpower, resulting in long equipment downtime and seriously affecting the production schedule. Furthermore, the overall disassembly may damage other normal components, increasing maintenance costs and difficulty. Upgrading and modifying the swivel chamber assembly is also quite difficult, as it is hard to adapt to different processing requirements and process changes. Utility Model Content

[0004] To address the shortcomings of existing technologies, this utility model provides a modular swivel chamber assembly that is easy to maintain, with the advantages of modular installation and convenient disassembly and replacement, thus solving the problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a modular rotating chamber assembly that is easy to maintain, including an outer shell, a rotating wheel mounting module is provided inside the outer shell, a lubrication module is provided on the upper surface of the outer shell, and a drive module is provided on the back of the outer shell;

[0006] The rotating wheel mounting module includes a rotating wheel seat and a rotating wheel shaft. A mounting base is fixed to the inner wall of the outer shell. A bearing sleeve is rotatably connected to the inner wall of the mounting base. A protrusion is fixed to the inner bottom wall of the bearing sleeve. A groove corresponding to the protrusion is opened at the inner end of the rotating wheel shaft. A rotating wheel body is fixed to the other end of the rotating wheel shaft. A pin is inserted into the side of the bearing sleeve, and the pin passes through the bearing sleeve and the rotating wheel shaft.

[0007] Furthermore, the outer shell is made of high-strength metal material, and an opening is provided on one side of the shell module. A detachable protective door is installed at the opening, and the protective door is connected to the outer shell by bolts.

[0008] Through the above solution, the metal outer shell has good rigidity and stability, and the protective door can effectively prevent foreign objects from entering the interior of the spinning chamber assembly during processing.

[0009] Furthermore, the inner wall of the outer casing is fixed with multiple sleeves, and the right side of the rotating wheel seat is fixed with a corresponding clamping plate. The clamping plate is inserted into the sleeve, and a fastening bolt is installed at the position of the sleeve. The rotating wheel shaft passes through the rotating wheel seat.

[0010] The above solution achieves precise positioning of the rotary mounting module within the housing module through the snap-fit ​​connection between the card plate and the card sleeve.

[0011] Furthermore, the drive module includes a drive motor, a bracket is fixed to the back of the housing, the drive motor is mounted on the bracket, a pulley is rotatably connected to the back of the housing, the surface of the pulley is provided with anti-slip texture, the pulley is connected to a bearing sleeve, and the output end of the drive motor is connected to the pulley via belt drive.

[0012] The above scheme uses a drive motor to rotate a pulley, which in turn rotates the bearing sleeve.

[0013] Furthermore, the lubrication module includes a lubricating oil tank, which is installed on the upper surface of the housing. An oil pump is installed on the upper surface of the housing. The oil pump is connected to the lubricating oil tank through a pipe and a quick-connect fitting. A nozzle is installed at the output end of the oil pump through a pipe and a quick-connect fitting. The nozzle is aligned with the connection position between the mounting base and the bearing sleeve.

[0014] With the above method, during use, the nozzle will evenly spray lubricating oil onto the parts that need lubrication, thus lubricating the connection points.

[0015] Furthermore, a sealing ring is installed on the inner wall of the protective door.

[0016] The above solution improves the sealing performance of the outer casing by using a sealing ring.

[0017] Furthermore, the protective door is divided into two parts, left and right, both of which are fixed with bolts. The two protective doors have an interlocking design on the side where they contact each other, and the rotating shaft passes through the left protective door.

[0018] With the above solution, the right-side protective door is removed first during maintenance, and the left-side protective door can provide auxiliary support for the rotating shaft.

[0019] Compared with the prior art, the technical solution of this utility model has the following beneficial effects:

[0020] This easy-to-maintain modular swivel chamber assembly, through its modular design, allows for easy repair or replacement of any faulty module by simply disassembling the corresponding module, eliminating the need for complete equipment disassembly. This significantly reduces downtime and improves production efficiency. Furthermore, the modules work independently yet collaboratively to maintain overall stability. When upgrading or modifying the equipment, modules can be replaced or added as needed without requiring extensive modifications to the entire system, demonstrating excellent versatility and expandability. Attached Figure Description

[0021] Figure 1 This is a three-dimensional structural diagram of the present application;

[0022] Figure 2 This is a front view of the overall outer casing of this application;

[0023] Figure 3 This is a diagram showing the internal structure of the overall outer shell of this application;

[0024] Figure 4 This is a diagram showing the separation effect of the overall rotating wheel seat in this application;

[0025] Figure 5 This is a side view of the overall driving module of this application.

[0026] In the picture:

[0027] 1. Outer shell;

[0028] 2. Spinner mounting module; 201. Spinner seat; 202. Spinner shaft; 203. Mounting base; 204. Bearing sleeve; 205. Spinner body; 206. Pin; 207. Sleeve; 208. Clamping plate;

[0029] 3. Lubrication module; 301. Lubricating oil tank; 302. Oil pump; 303. Nozzle;

[0030] 4. Drive module; 401. Drive motor; 402. Pulley;

[0031] 5. Protective door. Detailed Implementation

[0032] The technical solutions of the embodiments of this application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this application, and not all embodiments. Based on the embodiments of this application, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this application.

[0033] Please see Figure 1 , Figure 2 and Figure 5The modular rotating chamber assembly for easy maintenance in this embodiment includes an outer shell 1. A rotating wheel mounting module 2 is disposed inside the outer shell 1. A lubrication module 3 is disposed on the upper surface of the outer shell 1. A drive module 4 is disposed on the back of the outer shell 1. The rotating wheel mounting module 2 includes a rotating wheel seat 201 and a rotating wheel shaft 202. A mounting base 203 is fixed to the inner wall of the outer shell 1. A bearing sleeve 204 is rotatably connected to the inner wall of the mounting base 203. A protrusion is fixed to the inner bottom wall of the bearing sleeve 204. A groove corresponding to the protrusion is opened at the inner end of the rotating wheel shaft 202. A rotating wheel body 205 is fixed to the other end of the rotating wheel shaft 202. A pin 206 is inserted into the side of the bearing sleeve 204. The pin 206 passes through the bearing sleeve 204 and the rotating wheel shaft 202.

[0034] Please see Figure 2 , Figure 3 and Figure 4 The outer shell 1 is made of high-strength metal material. An opening is provided on one side of the shell module, and a detachable protective door 5 is installed at the opening. The protective door 5 is connected to the outer shell 1 by bolts. The metal outer shell 1 has good rigidity and stability. The protective door 5 can effectively prevent foreign objects from entering the interior of the spinning wheel chamber assembly during processing. Multiple sleeves 207 are fixed on the inner wall of the outer shell 1. A corresponding clamping plate 208 is fixed on the right side of the spinning wheel seat 201. The clamping plate 208 is inserted into the sleeve 207. Fastening bolts are installed at the position of the sleeve 207. The spinning wheel shaft 202 passes through the spinning wheel seat 201. Through the clamping of the clamping plate 208 and the sleeve 207, the spinning wheel mounting module 2 is accurately positioned in the shell module.

[0035] Please see Figure 2 , Figure 3 and Figure 5 The drive module 4 includes a drive motor 401. A bracket is fixed to the back of the housing 1, and the drive motor 401 is mounted on the bracket. A pulley 402 is rotatably connected to the back of the housing 1. The surface of the pulley 402 is provided with anti-slip texture. The pulley 402 is connected to the bearing sleeve 204. The output end of the drive motor 401 is connected to the pulley 402 via belt drive. The drive motor 401 drives the pulley 402 to rotate, thereby driving the bearing sleeve 204 to rotate. The lubrication module 3 includes a lubricating oil tank 301, which is mounted on the upper surface of the housing 1. An oil pump 302 is mounted on the upper surface of the housing 1. The oil pump 302 is connected to the lubricating oil tank 301 through a pipe and a quick-installation connector. A nozzle 303 is mounted on the output end of the oil pump 302 through a pipe and a quick-installation connector. The nozzle 303 is aligned with the connection position between the mounting base 203 and the bearing sleeve 204. During use, the nozzle 303 sprays lubricating oil evenly onto the parts that need lubrication, thus lubricating the connection position.

[0036] Please see Figure 2 , Figure 3 and Figure 4 The inner wall of the protective door 5 is equipped with a sealing ring to improve the sealing performance of the outer shell 1. The protective door 5 is divided into two parts, left and right, and both are fixed with bolts. The two protective door parts 5 are designed to intersect on the side where they contact each other. The rotating shaft 202 passes through the left protective door 5. When performing maintenance, the right protective door 5 is removed first. The left protective door 5 can provide auxiliary support for the rotating shaft 202.

[0037] It should be noted that during use, the lubricating oil in the lubricating oil tank 301 needs to be checked regularly to see if it needs to be replenished.

[0038] The working principle of the above embodiment is as follows: When installing this spinning chamber assembly, first fix the outer shell 1 on the spinning processing equipment, then align the clamping plate 208 of the spinning wheel mounting module 2 with the clamping sleeve 207 and insert it, and then install the fastening bolts to complete the installation of the spinning wheel seat 201. After installing the left half of the protective door 5, insert the spinning wheel shaft 202 into the spinning wheel seat 201. Due to the positioning of the rotating seat, the spinning wheel shaft 202 is directly inserted into the bearing sleeve 204. Then insert the pin 206 to complete the installation of the spinning wheel shaft 202. Finally, install the right half of the protective door 5 to complete the overall installation. The sealing performance of the outer shell 1 is improved by the sealing rubber ring.

[0039] When the rotating wheel mounting module 2 malfunctions, such as when the rotating wheel shaft 202 is worn, the right half of the protective door 5 can be removed, and the pin 206 can be taken out to pull out the rotating wheel shaft 202, thus completing the disassembly of the rotating wheel shaft 202. When the lubrication module 3 malfunctions, such as when the oil pump 302 is damaged, the faulty part can be quickly disassembled through the quick connector, replaced with a new part, and reconnected to restore the normal operation of the lubrication module 3.

[0040] By adopting a modular design, when a module fails, only the corresponding module needs to be disassembled for repair or replacement, without disassembling the entire equipment. This greatly shortens equipment downtime and improves production efficiency. At the same time, the modules are independent of each other while cooperating with each other to maintain overall stability. When upgrading or modifying the equipment, the corresponding modules can be replaced or added according to actual needs without large-scale modifications to the entire equipment, demonstrating good versatility and scalability.

[0041] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.

[0042] Although embodiments of this application have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of this application, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A modular swivel chamber assembly for easy maintenance, comprising an outer casing (1), characterized in that: The outer shell (1) is provided with a rotating wheel mounting module (2), the upper surface of the outer shell (1) is provided with a lubrication module (3), and the back of the outer shell (1) is provided with a drive module (4). The rotating wheel mounting module (2) includes a rotating wheel seat (201) and a rotating wheel shaft (202). The inner wall of the outer shell (1) is fixed with a mounting base (203). The inner wall of the mounting base (203) is rotatably connected with a bearing sleeve (204). The inner bottom wall of the bearing sleeve (204) is fixed with a protrusion. The inner end of the rotating wheel shaft (202) is provided with a groove corresponding to the protrusion. The other end of the rotating wheel shaft (202) is fixed with a rotating wheel body (205). A pin (206) is inserted into the side of the bearing sleeve (204). The pin (206) passes through the bearing sleeve (204) and the rotating wheel shaft (202).

2. The modular swivel chamber assembly for easy maintenance according to claim 1, characterized in that: The outer shell (1) is made of high-strength metal material. An opening is provided on one side of the shell module, and a detachable protective door (5) is installed at the opening. The protective door (5) is connected to the outer shell (1) by bolts.

3. The modular swivel chamber assembly for easy maintenance according to claim 1, characterized in that: The inner wall of the outer shell (1) is fixed with a plurality of sleeves (207), and the right side of the rotating wheel seat (201) is fixed with a corresponding clamping plate (208). The clamping plate (208) is inserted into the sleeve (207), and a fastening bolt is installed at the position of the sleeve (207). The rotating wheel shaft (202) passes through the rotating wheel seat (201).

4. The modular swivel chamber assembly for easy maintenance according to claim 1, characterized in that: The drive module (4) includes a drive motor (401). A bracket is fixed on the back of the outer shell (1). The drive motor (401) is mounted on the bracket. A pulley (402) is rotatably connected to the back of the outer shell (1). The surface of the pulley (402) is provided with anti-slip texture. The pulley (402) is connected to the bearing sleeve (204). The output end of the drive motor (401) is connected to the pulley (402) through belt drive.

5. The modular swivel chamber assembly for easy maintenance according to claim 1, characterized in that: The lubrication module (3) includes a lubricating oil tank (301), which is installed on the upper surface of the outer shell (1). An oil pump (302) is installed on the upper surface of the outer shell (1). The oil pump (302) is connected to the lubricating oil tank (301) through a pipe and a quick-installation connector. A nozzle (303) is installed at the output end of the oil pump (302) through a pipe and a quick-installation connector. The nozzle (303) is aligned with the connection position between the mounting base (203) and the bearing sleeve (204).

6. The modular swivel chamber assembly for easy maintenance according to claim 2, characterized in that: The inner wall of the protective door (5) is equipped with a sealing ring.

7. The modular swivel chamber assembly for easy maintenance according to claim 6, characterized in that: The protective door (5) is divided into two parts, left and right, and both are fixed with bolts. The two protective doors (5) are designed to be staggered on the side where they contact each other. The rotating shaft (202) passes through the left protective door (5).

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