Compatible punching die
By integrating cutting and punching functions into a compatible punching die, the problem of low pass rate and low efficiency caused by separate operations of aluminum alloy profiles is solved, and efficient and precise aluminum alloy profile processing is achieved.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- WUHU HANTWAY ELECTRIC HEATING TECH CO LTD
- Filing Date
- 2025-04-16
- Publication Date
- 2026-05-19
AI Technical Summary
Aluminum alloy profiles require separate cutting and punching operations before punching, resulting in low pass rates, high manpower consumption, space occupation during handling, and reduced efficiency.
The design incorporates a compatible punching die, integrating cutting and punching functions into one unit. It achieves integrated operation through the cooperation of a movable center die and a pressure plate, and ensures accuracy by using positioning grooves and positioning blocks.
It improved the pass rate of stamped parts, reduced the labor intensity of manual handling and loading/unloading, and improved operational efficiency and precision.
Smart Images

Figure CN224253985U_ABST
Abstract
Description
Technical Field
[0001] This application belongs to the field of stamping technology, and in particular relates to a compatible punching die. Background Technology
[0002] Before punching, aluminum alloy profiles need to be cut on an aluminum cutting machine. The placement of the material to be punched before cutting is affected by manual operation. Improper placement may cause the aluminum alloy profile to be cut off-center, resulting in a poor yield of the punched parts. Furthermore, in the current operation, cutting and punching are two separate processes. After the cutting process is completed, the material needs to be transported to the punching process location. The transportation process requires a lot of manpower, and the frequent loading and unloading of materials greatly reduces the efficiency of the operation. At the same time, a large space is required for material transportation, occupying space. Summary of the Invention
[0003] In view of the above-mentioned problems in the prior art, this application provides a compatible punching die that can realize cutting and punching in one step, and has a high pass rate for punched parts.
[0004] To achieve the above objectives, the technical solution provided in this application is as follows:
[0005] This application provides a compatible punching die, including a base, a center die, and a pressure plate.
[0006] The pressure plates are symmetrically arranged on both sides of the central mold. The pressure plates are slidably connected to the base and can slide in a direction perpendicular to their own extension direction. The pressure plates are provided with punching punches and cutting punches.
[0007] The center mold is slidably connected to the base and can slide in a direction parallel to the extension direction of the pressure plate. There are two center molds, which are opposite to each other. A cutting hole is provided between the two center molds. When the two center molds are in the first position, the cutting hole is opposite to the cutting punch. A punching hole is provided on the center mold. When the two center molds are in the second position, the punching hole is opposite to the punching punch.
[0008] Optionally, when the two center dies are in the first position, the die material to be punched is fitted around the outer periphery of the center die; after the die material to be punched is cut by the cutting punch, the die material to be punched on the two center dies can move to the second position with the two center dies respectively; both sides of the center die are provided with positioning grooves with top openings, and the die material to be punched is provided with corresponding positioning blocks, which are inserted into the positioning grooves, and the positioning grooves limit the horizontal and vertical positions of the positioning blocks.
[0009] Optionally, it also includes a first driving member, which is used to drive the center mold to slide, and each center mold corresponds to a first driving member.
[0010] Optionally, the two center molds are connected by a telescopic guide post.
[0011] Optionally, the first driving component includes a first telescopic cylinder, the fixed end of which is connected to the base, and the telescopic end of which is connected to the center mold.
[0012] Optionally, the central mold is provided with a set of positioning holes, and each pressure plate is provided with two sets of positioning posts corresponding to each central mold; when the central mold is in the first position, one set of positioning posts on the pressure plate is opposite to the positioning holes on the central mold; when the central mold is in the second position, the other set of positioning posts on the pressure plate is opposite to the positioning holes on the central mold.
[0013] Optionally, the base is provided with a sliding groove, and the central mold is slidably connected to the sliding groove via a sliding block.
[0014] Optionally, the base is provided with side plates at both ends, and the side plates are connected to the pressure plate through a telescopic mechanism.
[0015] Optionally, a guide telescopic rod is provided between the pressure plates on both sides of the central mold, and the guide telescopic rod is used to limit the sliding direction of the pressure plate.
[0016] Optionally, the center mold has a blanking hole, which is connected to the punching die hole.
[0017] Optionally, the telescopic mechanism includes a second telescopic cylinder, one end of which is connected to a side plate and the other end of which is connected to a pressure plate.
[0018] Optionally, it also includes a controller for controlling the sliding of the pressure plate and the sliding of the center mold.
[0019] Optionally, a tool holder is detachably provided on the side of the pressure plate facing the central mold, and the punching punch and the cutting punch are provided on the tool holder.
[0020] Compared with the prior art, this application has at least the following beneficial effects:
[0021] This application incorporates two movable central dies. When the two central dies are in the first position, the material to be punched can be cut into two parts by sliding the pressure plate and the cutting punch on the pressure plate. Then, the two parts of the material to be punched on the two central dies can be moved to the second position along the two central dies respectively. At this time, the punching punch can perform the punching operation. This application integrates punching and cutting into one unit, reducing the labor intensity of manual handling and loading / unloading. Through the limiting and positioning hole and positioning post design of the central die for the material to be punched, the accuracy of the stamping process is guaranteed and the pass rate of the stamped parts is improved. Attached Figure Description
[0022] To more clearly illustrate the technical solutions in the embodiments of this application or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this application. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0023] Figure 1 This is a schematic diagram of the structure of a compatible punching die in an embodiment of this application;
[0024] Figure 2 This is a schematic diagram illustrating the central module structure in the embodiments of this application;
[0025] Figure 3 This is a schematic diagram illustrating the positional relationship between the cutting punch and the punching punch in the embodiments of this application;
[0026] Figure 4 This is a schematic diagram of the structure of the finished stamped part obtained according to the embodiments of this application;
[0027] Explanation of reference numerals in the attached figures:
[0028] 1. Base; 11. Sliding groove; 2. Center mold; 21. Positioning groove; 22. First telescopic cylinder; 23. Telescopic guide post; 3. Pressure plate; 31. Second telescopic cylinder; 32. Guide telescopic rod; 4. Tool holder; 41. Cutting punch; 42. Punching punch; 5. Material to be punched; 51. Positioning block; 6. Positioning component; 61. Positioning hole; 62. Positioning post; 7. Side plate. Detailed Implementation
[0029] The technical solutions of the embodiments of this application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this application, and not all embodiments. The following description of at least one exemplary embodiment is merely illustrative and is in no way intended to limit this application or its application or use.
[0030] Example 1
[0031] like Figure 1-4 As shown, a compatible punching die includes a base 1, a central die 2 and a pressure plate 3. The pressure plate 3 is symmetrically arranged on both sides of the central die 2. The pressure plate 3 is slidably connected to the base 1 and slides in a direction perpendicular to its own extension direction. The pressure plate 3 is provided with a punching punch 42 and a cutting punch 41.
[0032] The center mold 2 is slidably connected to the base 1 and can slide in a direction parallel to the extension direction of the pressure plate 3. There are two center molds 2, which are arranged opposite each other in a direction parallel to the pressure plate 3. There is a cutting punch between the two center molds 2. When the two center molds 2 are in the first position, the cutting die hole is opposite to the cutting punch 41. There is a punching die hole on the center mold 2. When the two center molds 2 are in the second position, the punching die hole is opposite to the punching punch 42.
[0033] This application sets up two movable central molds 2. When the two central molds 2 are in the first position, the pressure plate 3 slides, and the cutting punch 41 on the pressure plate 3 can cut the die material 5 to be punched into two parts. After the pressure plate 3 is moved away from the central mold 2, the central mold 2 is driven to slide, and the two parts of the die material 5 to be punched on the two central molds 2 can move to the second position along the two central molds 2 respectively. At this time, the pressure plate 3 is slid closer to the central mold 2 again, and the punching punch 42 is driven to perform the punching operation. This application integrates punching and cutting into one unit, reducing the labor intensity of manual handling and loading and unloading.
[0034] Example 2
[0035] The difference between this embodiment and Embodiment 1 is that: when the two central molds 2 are in the first position, the die material 5 is fitted around the outer periphery of the central mold 2; both sides of the central mold 2 are provided with positioning grooves 21 with top openings, and corresponding positioning blocks 51 are provided inside the die material 5. The positioning blocks 51 are inserted into the positioning grooves 21, and the positioning grooves 21 limit the horizontal and vertical positions of the positioning blocks 51; after the die material 5 is cut by the cutting punch 41, the two central molds 2 slide away from each other, and the die material 5 on the two central molds 2 can move synchronously to the second position with the two central molds 2. In this embodiment, the cutting punch 41 is located in the middle of the pressure plate 3, and the first position of the two central molds 2 is also in the middle; the second positions of the two central molds 2 are located on both sides.
[0036] A compatible punching die of this application further includes a first driving component, which drives the sliding of the center die 2. Each center die 2 corresponds to one first driving component. The first driving component includes a first telescopic cylinder 22, the fixed end of which is connected to the base 1, and the telescopic end is connected to the center die 2. The two center dies 2 are connected by a telescopic guide post 23, which guides the sliding direction of the center die 2.
[0037] In this embodiment, the base 1 is provided with a sliding groove 11, and the center mold 2 is slidably connected to the sliding groove 11 through a sliding block. The sliding groove 11 ensures the position and direction of the center mold 2 during the sliding process and avoids displacement.
[0038] The center mold 2 and the pressure plate 3 are positioned by positioning elements 6 to mark the cutting at the first position and the punching at the second position. The positioning elements include a set of positioning holes 61 on the center mold 2 and two sets of positioning posts 62 on each pressure plate 3 corresponding to each center mold 2. When the center mold 2 is in the first position, the set of positioning posts 62 on the pressure plate 3 is opposite to the positioning holes 61 on the center mold 2, thereby improving the accuracy and stability of the cutting process. When the center mold 2 is in the second position, the other set of positioning posts 62 on the pressure plate 3 is opposite to the positioning holes 61 on the center mold 2, thereby improving the accuracy and stability of the punching process.
[0039] In this embodiment, a material discharge hole is provided on the central mold 2. The material discharge hole is connected to the punching die hole. The waste material generated by punching enters the material discharge hole and is discharged by compressed air.
[0040] The base 1 has side plates 7 at both ends, which are connected to the pressure plate 3 via a telescopic mechanism. The telescopic mechanism includes a second telescopic cylinder 31, one end of which is connected to the side plate 7 and the other end to the pressure plate 3. When the second telescopic cylinder 31 extends, it can drive the pressure plate 3 to move closer to the central mold 2; when the second telescopic cylinder 31 retracts, it can drive the pressure plate 3 to move away from the central mold 2. To improve the sliding stability and accuracy of the pressure plate 3, guide telescopic rods 32 are provided between the pressure plates 3 on both sides of the central mold 2.
[0041] A tool holder 4 is detachably mounted on the side of the pressure plate 3 facing the central mold 2. A punching punch 42 and a cutting punch 41 are mounted on the tool holder 4, so that the tool holder 4 can be replaced when the punching punch 42 and the cutting punch 41 are worn.
[0042] A compatible punching die of this application also includes a controller, which controls the sliding of the pressure plate 3 and the center die 2. Initially, the first telescopic cylinder 22 is in the extended state, at which time the center die 2 is in the first position. After the material to be punched 5 is placed on the center die 2 along the opening, the controller can control the extension of the second telescopic cylinders 31 on both sides. The cutting punches 41 on both sides of the center die 2 move towards the center die 2 to enter the cutting punch hole for cutting action. After cutting is completed, the controller controls the second telescopic cylinders 31 to drive the pressure plate 3 and the cutting punches 41 to retract, and then controls the two first telescopic cylinders 22 to retract, and the two center dies 2 move to the second position. The controller controls the second telescopic cylinders 31 to extend again, and punching can then be performed.
[0043] In the description of this application, it should be noted that, unless otherwise expressly specified and limited, the terms "installation," "connection," and "linking" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection between two components. Those skilled in the art will understand the specific meaning of the above terms in this application based on the specific circumstances.
[0044] The above description is only a preferred embodiment of this application. It should be noted that for those skilled in the art, several improvements and modifications can be made without departing from the technical principles of this application, and these improvements and modifications should also be considered within the scope of protection of this application.
Claims
1. A compatible piercing die characterized in that, Includes base, center mold and pressure plate, The pressure plates are symmetrically arranged on both sides of the central mold. The pressure plates are slidably connected to the base and can slide in a direction perpendicular to the extension direction of the pressure plates themselves. The pressure plates are provided with punching punches and cutting punches. The center mold is slidably connected to the base and can slide in a direction parallel to the extension direction of the pressure plate. There are two center molds, which are opposite to each other. A cutting punch is provided between the two center molds. When the two center molds are in the first position, the cutting punch is opposite to the cutting punch. A punching die hole is provided on the center mold. When the two center molds are in the second position, the punching die hole is opposite to the punching punch.
2. The compatible piercing die of claim 1, wherein, When the two center dies are in the first position, the die material to be punched is placed around the outer periphery of the center die; after the die material to be punched is cut by the cutting punch, the die material to be punched on the two center dies can move to the second position with the two center dies respectively; both sides of the center die are provided with positioning grooves with top openings, and the die material to be punched is provided with corresponding positioning blocks, which are inserted into the positioning grooves, and the positioning grooves limit the horizontal and vertical positions of the positioning blocks.
3. The compatible piercing die of claim 1, wherein, It also includes a first driving component, which is used to drive the center mold to slide, and each center mold corresponds to a first driving component.
4. The compatible piercing die of claim 1, wherein The two center molds are connected by a telescopic guide post.
5. The compatible piercing die of claim 1, wherein, The central mold is provided with a set of positioning holes, and each bearing plate is provided with two sets of positioning posts corresponding to each central mold. When the central mold is in the first position, one set of positioning posts on the bearing plate is opposite to the positioning holes on the central mold. When the central mold is in the second position, the other set of positioning posts on the bearing plate is opposite to the positioning holes on the central mold.
6. The compatible piercing die of claim 1, wherein, The base is provided with a sliding groove, and the central mold is slidably connected to the sliding groove through a sliding block.
7. The compatible piercing die of claim 1, wherein The base has side plates at both ends, and the side plates are connected to the pressure plate through a telescopic mechanism.
8. The compatible piercing die of claim 7, wherein, Guide telescopic rods are provided between the pressure plates on both sides of the central mold, and the guide telescopic rods are used to limit the sliding direction of the pressure plates.
9. The compatible piercing die of claim 1, wherein, The center mold has a blanking hole, which is connected to the punching die hole.
10. The compatible piercing die of claim 1, wherein, The pressure plate is detachably equipped with a tool holder on the side facing the central mold, and the punching punch and the cutting punch are mounted on the tool holder.