Forging equipment for trunnion forgings

Abstract

The utility model relates to the technical field of forging processing, and discloses a forging device of a trunnion forge piece, which comprises a forging table, two material guide chutes are arranged in the forging table, and top channel openings of the two material guide chutes are positioned on the top plane of the forging table; two mounting grooves are formed in the forging table, and a collecting box with an upward box opening is mounted in each of the two mounting grooves; the two collecting boxes are in one-to-one correspondence with the two material guide chutes, and a bottom chute opening of each material guide chute is communicated with the corresponding collecting box; a scraping plate is slidably mounted on the top table top of the forging table, and top channel openings of the two material guiding chutes are located on the sliding track of the scraping plate. A movable seat is mounted at the top of the forging table, and a clamping and overturning assembly is mounted on the movable seat; a power piece for driving the movable base to move up and down is installed on the forging table, and the scraper is in transmission fit with the movable base through a linkage assembly. Manual participation is not needed, the automation degree is high, meanwhile, the safety risk is reduced, and the machining efficiency is improved.

Description

Technical Field

[0001] This utility model relates to the field of forging technology, and in particular to a forging equipment for trunnion body forgings. Background Technology

[0002] A trunnion is a protruding part used to support rotating components, typically found in mechanical systems. Its main function is to provide stability and support, ensuring efficient operation of equipment under harsh conditions. Most trunnions require forging.

[0003] The forging table clamping device for a forging machine, as described in announcement number CN221870145U, includes a lifting mechanism, with rotating clamping mechanisms arranged on the left and right sides above the lifting mechanism, and a collecting mechanism inside the lifting mechanism. The lifting mechanism includes a base frame, with electric push rods fixedly connected to the upper four sides of the base frame, and a buffer pad adhered to the lower part of the base frame. The rotating clamping mechanism includes a fixed frame, with a baffle bolted to the left side of the fixed frame, a motor fixedly connected inside the fixed frame, a connecting plate fixedly connected to the output end of the motor, clamping plates slidably connected to the front and rear ends of the connecting plate, and a fixing bolt rotatably connected above the clamping plates.

[0004] Based on the above technical features, the problems are as follows: In the existing technology, it is necessary to manually clean the impurities and debris that fall off the parts on the forging table, resulting in low automation. At the same time, the human body is located around the forging hammer head, which poses a high safety risk and poor processing efficiency.

[0005] Therefore, it is necessary to solve the above problems by using a forging equipment for trunnion body forgings. Utility Model Content

[0006] The purpose of this invention is to provide a forging equipment for trunnion body forgings to solve the problems mentioned in the background art.

[0007] To achieve the above objectives, this utility model provides the following technical solution: a forging equipment for trunnion body forgings, including a forging table, wherein two guide ramps are provided in the forging table, and the top openings of the two guide ramps are located on the top plane of the forging table;

[0008] The forging table has two mounting slots, and a collection box with its opening facing upwards is installed in each of the two mounting slots; the two collection boxes correspond one-to-one with the two guide ramps, and the bottom opening of each guide ramp is connected to the corresponding collection box.

[0009] A scraper is slidably installed on the top surface of the forging table, and the top openings of the two guide ramps are located on the sliding trajectory of the scraper.

[0010] The top of the forging table is equipped with a movable seat, and the movable seat is equipped with a clamping and flipping assembly for clamping the trunnion body forging and flipping the trunnion body forging.

[0011] The forging table is equipped with a power component that drives the movable seat to move up and down, and the scraper is driven by the movable seat through a linkage assembly.

[0012] Preferably, the linkage assembly includes a rotating shaft, a first transmission component, and a second transmission component; the rotating shaft is rotatably mounted on the forging table; the scraper is driven by the rotating shaft through the first transmission component, and the rotating shaft is driven by the movable seat through the second transmission component.

[0013] Preferably, the first transmission component includes a first pulley, a second pulley, and a transmission belt; both the first pulley and the second pulley are rotatably mounted on the forging table, and the first pulley and the second pulley are drivenly sleeved inside the transmission belt; the scraper is fixedly connected to the transmission belt, and the second pulley is fixedly sleeved on the rotating shaft.

[0014] Preferably, two fixing blocks are fixedly installed on the top of the forging table, and a guide rod is fixedly installed between the two fixing blocks along the sliding direction of the scraper; the guide rod passes through the scraper, and the scraper and the guide rod are in a limiting sliding fit.

[0015] Preferably, the second transmission component includes a rack and a gear; the rack is fixedly connected to the movable seat via a connecting rod; the gear is fixedly sleeved on the rotating shaft; the rack and the gear mesh with each other.

[0016] Preferably, the power component includes a second hydraulic cylinder, which is fixed on the forging table; the telescopic shaft of the second hydraulic cylinder is vertically upward and fixedly connected to the movable seat.

[0017] Preferably, the clamping and flipping assembly includes two grippers, a displacement drive for driving the two grippers to move relative to each other, and a rotation drive for driving the two grippers to flip synchronously; a turntable is rotatably mounted on the movable seat, and a mounting frame is mounted on the turntable; the two grippers are slidably mounted to the mounting frame, and the displacement drive is fixedly mounted to the turntable; the rotation drive is fixedly mounted to the movable seat and is connected to the turntable via transmission.

[0018] Preferably, the displacement drive component includes a third hydraulic cylinder, which is coaxially fixedly mounted on the turntable; a push rod is radially fixedly arranged on the telescopic shaft of the third hydraulic cylinder, and two push rings are slidably sleeved on the push rod; the two push rings correspond one-to-one with the two grippers, and each push ring is hinged to the mounting bracket with a first hinge rod, and each push ring is hinged to the corresponding gripper with a second hinge rod; the first hinge rod and the second hinge rod hinged to the same push ring form a V-shaped transmission structure.

[0019] Preferably, the rotary drive component includes a motor, which is fixedly mounted on a movable base; the output shaft of the motor is coaxially and fixedly connected to the turntable.

[0020] The technical effects and advantages of this utility model are as follows: The scraper of this utility model can slide on the top surface of the forging table through the linkage component while the clamping and flipping component flips the trunnion body forging. This automatically pushes the falling debris into the guide chute and then into the collection box. The whole process does not require manual intervention, has a high degree of automation, and greatly reduces safety risks and improves processing efficiency. Attached Figure Description

[0021] Figure 1 This is a three-dimensional structural diagram of the present invention;

[0022] Figure 2 This is a schematic diagram of the power component of this utility model;

[0023] Figure 3 This is a schematic diagram of the material guide ramp of this utility model;

[0024] Figure 4 This is a schematic diagram of the clamping and flipping assembly of this utility model.

[0025] In the diagram: 1. Forging table; 2. First pulley; 3. Scraper; 4. Collection box; 5. Guide rod; 6. Material guide ramp; 7. Support frame; 8. Gripper; 9. Hammer; 10. First hydraulic cylinder; 11. Turntable; 12. Movable seat; 13. Second hydraulic cylinder; 14. Motor; 15. Rack; 16. Gear; 17. Shaft; 18. Second pulley; 19. Transmission belt; 20. Push ring; 21. First hinge rod; 22. Mounting frame; 23. Second hinge rod; 24. Push rod; 25. Third hydraulic cylinder. Detailed Implementation

[0026] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model without creative effort are within the protection scope of the present utility model.

[0027] This utility model provides, for example Figures 1 to 4 The forging equipment for a trunnion body forging shown includes a forging table 1. Two guide ramps 6 are provided within the forging table 1, arranged symmetrically in a V-shape. Two mounting slots are provided within the forging table 1. Each mounting slot corresponds one-to-one with one of the two guide ramps 6. The top opening of each guide ramp 6 is located on the top plane of the forging table 1, and the bottom opening of each guide ramp 6 communicates with the corresponding mounting slot.

[0028] Each mounting slot contains a collection box 4 with its opening facing upwards, and each collection box 4 is connected to the guide ramp 6 corresponding to its mounting slot. In this embodiment, to prevent the collection box 4 from sliding out of the mounting slot due to vibration during the forging of the trunnion body forging, the two mounting slots can be set in an inclined shape, that is, the openings of the two mounting slots are inclined upwards and symmetrically arranged in an inverted V-shape.

[0029] A scraper 3 is slidably installed on the top surface of the forging table 1, and the top openings of the two guide ramps 6 are located on the sliding trajectory of the scraper 3.

[0030] Two fixing blocks are fixedly installed on the top of the forging table 1, and a guide rod 5 is horizontally placed between the two fixing blocks along the sliding direction of the scraper 3. The guide rod 5 is fixedly connected to the two fixing blocks. The guide rod 5 passes through the scraper 3, and the scraper 3 and the guide rod 5 are in a limiting sliding fit.

[0031] In this embodiment, the guide rod 5 can be a polygonal rod or two parallel guide rods 5 to ensure that the scraper 3 does not rotate when scraping debris.

[0032] The trunnion forging is forged between the top openings of two guide ramps 6. A forging hammer for manipulating the trunnion forging is mounted on the forging table 1. Specifically, an inverted L-shaped support frame 7 is fixedly installed on the top of the forging table 1, and the forging hammer is mounted on the top of the support frame 7. The forging hammer includes a first hydraulic cylinder 10, the telescopic shaft of which is vertically downward and fixedly connected to a hammer head 9. The hammer head 9 faces the trunnion forging on the forging table 1.

[0033] The top of the forging table 1 is equipped with a movable seat 12 that can move up and down. The movable seat 12 is equipped with a clamping and flipping assembly for clamping the trunnion body forging and flipping the trunnion body forging.

[0034] Specifically, the clamping and flipping assembly includes two grippers 8, a displacement drive for driving the two grippers 8 to move relative to each other, and a rotation drive for driving the two grippers 8 to flip synchronously.

[0035] A vertically mounted turntable 11 is rotatably mounted on the movable base 12, and a mounting bracket 22 is fixedly mounted on the turntable 11. The mounting bracket 22 consists of a horizontal small U-shaped bracket and a horizontal large U-shaped bracket.

[0036] The non-far end of the small U-shaped frame is fixedly connected to the turntable 11. The central axis of the turntable 11 passes through the middle of the non-far end of the small U-shaped frame.

[0037] The non-far end of the large U-shaped frame is fixedly connected to the two far ends of the small U-shaped frame. And the central axis of the turntable 11 passes through the middle of the non-far end of the large U-shaped frame.

[0038] Two mounting plates are installed between the two far ends of the large U-shaped frame, which are radially opposite each other along the turntable 11. The two mounting plates correspond one-to-one with the two far ends of the large U-shaped frame, and the far ends of the large U-shaped frame are fixedly connected to the corresponding mounting plates.

[0039] Two grippers 8 are located between two mounting plates and correspond one-to-one with each mounting plate. A fixing ring is fixedly installed at the opposite ends of each mounting plate, and the two fixing rings are located between the turntable 11 and the mounting plate. A sliding rod is fixedly installed at the end of each gripper 8 near the turntable 11. The fixing ring on each mounting plate is sleeved on the sliding rod on the corresponding gripper 8, and the sliding rod on each gripper 8 is in a limiting sliding engagement with the fixing ring on the corresponding mounting plate.

[0040] The displacement drive component is fixedly installed on the turntable 11 and is connected to the two slide rods for transmission.

[0041] Specifically, the moving drive component includes a third hydraulic cylinder 25, which is coaxially fixedly mounted on the turntable 11. A push rod 24 is radially fixedly mounted on the telescopic shaft of the third hydraulic cylinder 25, forming a T-shaped rotating rod with the push rod 24 and the telescopic shaft of the third hydraulic cylinder 25. Two push rings 20 are slidably sleeved on the push rod 24, and the telescopic shaft of the third hydraulic cylinder 25 is located between the two push rings 20.

[0042] Two push rings 20 correspond one-to-one with two grippers 8. Each push ring 20 is hinged to a first hinge rod 21 with respect to the mounting bracket 22, and each push ring 20 is hinged to a second hinge rod 23 with respect to the slide bar on the corresponding gripper 8. The first hinge rod 21 and the second hinge rod 23 hinged to the same push ring 20 form a V-shaped transmission structure.

[0043] The first hinge rod 21 is used to slide the corresponding push ring 20 on the push rod 24, and the second hinge rod 23 is used to push the slide rod to slide along the fixed ring.

[0044] The rotary drive component is fixedly mounted on the movable base 12 and is connected to the turntable 11 for transmission.

[0045] Specifically, the rotary drive component includes a motor 14, which is fixedly mounted on the movable base 12. In this embodiment, the movable base 12 has an equipment compartment inside, and a rotating cylinder is horizontally placed inside the equipment compartment. The rotating cylinder is coaxially and fixedly connected to the turntable 11, and a third hydraulic cylinder 25 is coaxially disposed inside the rotating cylinder. The rotating cylinder has heat dissipation holes, and a disc is coaxially fixed to the end of the rotating cylinder away from the turntable 11. The output shaft of the motor 14 is coaxially and fixedly connected to the disc.

[0046] The forging table 1 is equipped with a power component that drives the movable seat 12 to move up and down.

[0047] Specifically, the power component includes a second hydraulic cylinder 13. In this embodiment, a receiving chamber is provided inside the forging table 1, and the second hydraulic cylinder 13 is fixed inside the receiving chamber. The telescopic shaft of the second hydraulic cylinder 13 is vertically upward and slides out of the forging table 1, and the movable seat 12 is fixedly connected to the telescopic shaft of the second hydraulic cylinder 13.

[0048] In this embodiment, both the forging table 1 and the movable seat 12 are provided with heat dissipation holes. The heat dissipation holes on the movable seat 12 are connected to the mounting chamber, and the heat dissipation holes on the forging table 1 are connected to the receiving chamber.

[0049] The scraper 3 is driven by the linkage component and the movable seat 12.

[0050] Specifically, the linkage assembly includes a rotating shaft 17, a first transmission component, and a second transmission component. A fixed seat is fixedly installed on the side of the forging table 1, and the rotating shaft 17 passes through the fixed seat in a horizontal direction and is rotatably connected to the fixed seat.

[0051] The scraper 3 is driven by the first transmission component and the rotating shaft 17.

[0052] Specifically, the first transmission component includes a first pulley 2, a second pulley 18, and a transmission belt 19. A forging table 1 is located between the first pulley 2 and the second pulley 18. A first mounting base and a second mounting base are fixedly mounted on the side of the forging table 1. The first pulley 2 is rotatably mounted on the first mounting base, and the second pulley 18 is rotatably mounted on the second mounting base. The first pulley 2 and the second pulley 18 are connected within the transmission belt 19.

[0053] The transmission belt 19 is made of fire-resistant and high-temperature resistant material. The upper belt of the transmission belt 19 is located above the top surface of the forging table 1, and the lower belt of the transmission belt 19 slides through the forging table 1. The scraper 3 is fixedly connected to the upper belt of the transmission belt 19. The second pulley 18 is fixedly sleeved on the rotating shaft 17.

[0054] The rotating shaft 17 is connected to the movable seat 12 via the second transmission component.

[0055] Specifically, the second transmission component includes a rack 15 and a gear 16. The rack 15 is vertically positioned on the side of the forging table 1, and a connecting rod is fixedly installed between the top of the rack 15 and the movable seat 12. The gear 16 is fixedly sleeved on the rotating shaft 17. The rack 15 and the gear 16 mesh with each other.

[0056] It should be noted that, in this embodiment, in order to prevent the vibration of the forging table 1 from damaging the meshing of the gear 16 and rack 15, as well as the transmission of the first pulley 2, the second pulley 18, and the transmission belt 19 during the forging of the trunnion body forging, two independent forging tables 1 can be used. One table is used for forging and installing the scraper 3, and the other table is used for installing the linkage assembly and the clamping and flipping assembly.

[0057] Working Principle: When forging trunnion body forgings using this forging equipment, the trunnion body forging is first placed on the forging table 1, positioned between the top openings of the two grippers 8 and the two guide ramps 6. Next, the third hydraulic cylinder 25 is activated, extending its telescopic shaft and pushing the push rod 24 away from the turntable 11. During this process, the push rod 24 pushes the two push rings 20 away from the turntable 11, and the two push rings 20 push the hinged first hinge rod 21 to rotate away from the turntable 11. The two first hinge rods 21 push the hinged push rings 20 to slide closer to the telescopic shaft of the third hydraulic cylinder 25. Simultaneously, as the two push rings 20 slide closer to the telescopic shaft of the third hydraulic cylinder 25, they push the grippers 8 closer to the trunnion body forging via the hinged second hinge rod 23.

[0058] When the two grippers 8 contact and clamp the trunnion forging, the third hydraulic cylinder 25 is shut down. Then, the first hydraulic cylinder 10 is activated, its telescopic shaft extending downwards and pushing the hammer 9 to strike the trunnion forging. The first hydraulic cylinder 10 can be replaced with a suitable power source such as a pneumatic cylinder, depending on the actual production situation.

[0059] When it is necessary to flip the trunnion body forging, the first hydraulic cylinder 10 is shut down and the second hydraulic cylinder 13 is started. The telescopic shaft of the second hydraulic cylinder 13 extends upward and pushes the movable seat 12 upward. At this time, the movable seat 12 drives the turntable 11, the turntable 11 drives the mounting bracket 22, the mounting bracket 22 drives the two slide rods, the two slide rods drive the two grippers 8, and the two grippers 8 lift the trunnion body forging upward to a certain height.

[0060] Next, motor 14 is started. The output shaft of motor 14 drives a disc, which drives a rotating drum, which drives a turntable 11. Turntable 11 drives a mounting bracket 22, which drives two sliding rods. The two sliding rods drive two grippers 8, which in turn rotate the trunnion body forging 180 degrees. At this time, motor 14 is turned off, and the telescopic shaft of the second hydraulic cylinder 13 retracts downward, causing the movable seat 12 to move downward. During this process, the movable seat 12 drives the turntable 11, which drives the mounting bracket 22. The mounting bracket 22 drives the two sliding rods, which in turn drive the two grippers 8, which in turn cause the trunnion body forging to fall back onto the forging table 1.

[0061] After the trunnion body forging falls back onto the forging table 1, the first hydraulic cylinder 10 is started again to make the hammer head 9 strike the trunnion body forging.

[0062] As the movable seat 12 moves upward, it drives the rack 15 upward via the connecting rod. The rack 15 pushes the gear 16 to rotate, and the gear 16 drives the rotating shaft 17 to rotate. The rotating shaft 17 drives the second pulley 18 to rotate, and the second pulley 18 drives the first pulley 2 to rotate via the transmission belt 19. When the second transmission belt 19 is in operation, it drives the scraper 3 to push the debris on the top surface of the forging table 1 into the guide ramp 6, and the debris flows to the collection box 4 through the guide ramp 6.

[0063] As the movable seat 12 moves downward, it drives the rack 15 downward via the connecting rod. The rack 15 pushes the gear 16 to reverse, and the gear 16 drives the rotating shaft 17 to reverse. The rotating shaft 17 drives the second pulley 18 to reverse, and the second pulley 18 drives the first pulley 2 to reverse via the transmission belt 19. When the second transmission belt 19 is in operation, it causes the scraper 3 to slide back.

[0064] When the scraper 3 slides along the top surface of the forging table 1, it does not interfere with the up-and-down movement of the trunnion forging.

[0065] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A forging apparatus for a trunnion body forging, comprising a forging table (1), characterized in that: Two guide ramps (6) are provided inside the forging table (1), and the top openings of the two guide ramps (6) are located on the top plane of the forging table (1). Two mounting slots are provided in the forging table (1), and a collection box (4) with its opening facing upward is installed in each of the two mounting slots; the two collection boxes (4) correspond one-to-one with the two guide ramps (6), and the bottom opening of each guide ramp (6) is connected to the corresponding collection box (4); A scraper (3) is slidably installed on the top surface of the forging table (1), and the top openings of the two guide ramps (6) are located on the sliding trajectory of the scraper (3). The top of the forging table (1) is equipped with a movable seat (12), and the movable seat (12) is equipped with a clamping and flipping assembly for clamping the trunnion body forging and flipping the trunnion body forging. The forging table (1) is equipped with a power component that drives the movable seat (12) to move up and down, and the scraper (3) is driven by the movable seat (12) through a linkage component.

2. The forging equipment for a trunnion body forging according to claim 1, characterized in that: The linkage assembly includes a rotating shaft (17), a first transmission component, and a second transmission component; the rotating shaft (17) is rotatably mounted on the forging table (1); the scraper (3) is driven by the rotating shaft (17) through the first transmission component, and the rotating shaft (17) is driven by the movable seat (12) through the second transmission component.

3. The forging equipment for a trunnion body forging according to claim 2, characterized in that: The first transmission component includes a first pulley (2), a second pulley (18), and a transmission belt (19); the first pulley (2) and the second pulley (18) are both rotatably mounted on the forging table (1), and the first pulley (2) and the second pulley (18) are driven and sleeved in the transmission belt (19); the scraper (3) is fixedly connected to the transmission belt (19), and the second pulley (18) is fixedly sleeved on the rotating shaft (17).

4. The forging equipment for a trunnion body forging according to claim 3, characterized in that: Two fixing blocks are fixedly installed on the top of the forging table (1), and a guide rod (5) is fixedly installed between the two fixing blocks along the sliding direction of the scraper (3); the guide rod (5) passes through the scraper (3), and the scraper (3) and the guide rod (5) are in a limiting sliding fit.

5. The forging equipment for a trunnion body forging according to claim 2, characterized in that: The second transmission component includes a rack (15) and a gear (16); the rack (15) is fixedly connected to the movable seat (12) via a connecting rod; the gear (16) is fixedly sleeved on the rotating shaft (17); the rack (15) and the gear (16) mesh with each other.

6. The forging equipment for a trunnion body forging according to claim 1, characterized in that: The power component includes a second hydraulic cylinder (13), which is fixed on the forging table (1); the telescopic shaft of the second hydraulic cylinder (13) is vertically upward and fixedly connected to the movable seat (12).

7. The forging equipment for a trunnion body forging according to claim 1, characterized in that: The clamping and flipping assembly includes two grippers (8), a displacement drive for driving the two grippers (8) to move relative to each other, and a rotation drive for driving the two grippers (8) to flip synchronously; a turntable (11) is rotatably mounted on the movable seat (12), and a mounting bracket (22) is mounted on the turntable (11); the two grippers (8) are slidably mounted on the mounting bracket (22), and the displacement drive is fixedly mounted on the turntable (11); the rotation drive is fixedly mounted on the movable seat (12) and is connected to the turntable (11) in a transmission manner.

8. The forging equipment for a trunnion body forging according to claim 7, characterized in that: The displacement drive includes a third hydraulic cylinder (25), which is coaxially fixedly mounted on a turntable (11). A push rod (24) is radially fixedly mounted on the telescopic shaft of the third hydraulic cylinder (25), and two push rings (20) are slidably sleeved on the push rod (24). The two push rings (20) correspond one-to-one with the two grippers (8). Each push ring (20) is hinged to a first hinge rod (21) between itself and the mounting bracket (22), and each push ring (20) is hinged to a second hinge rod (23) between itself and the corresponding gripper (8). The first hinge rod (21) and the second hinge rod (23) hinged to the same push ring (20) form a V-shaped transmission structure.

9. The forging equipment for a trunnion body forging according to claim 7, characterized in that: The rotary drive includes a motor (14), which is fixedly mounted on the movable seat (12); the output shaft of the motor (14) is coaxially and fixedly connected to the turntable (11).

Images