Station exchange structure of welding robot

By combining an electromagnetic slide rail structure with a displacement detector, the problem of low station switching efficiency in existing welding robots is solved, achieving automated and efficient station switching.

CN224254544UActive Publication Date: 2026-05-19NANJING XIJIA RUIYUN INFORMATION TECH CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
NANJING XIJIA RUIYUN INFORMATION TECH CO LTD
Filing Date
2025-06-18
Publication Date
2026-05-19

AI Technical Summary

Technical Problem

The existing welding robot's workstation replacement structure requires manual disassembly and installation by workers, resulting in low replacement efficiency.

Method used

By employing an electromagnetic slide rail structure and related components, the welding robot can automatically change its position. The displacement detector detects the degree of displacement and automatically stops the change, thereby improving efficiency.

Benefits of technology

It has enabled automated switching of welding robot workstations, improving switching efficiency and enhancing positioning accuracy while reducing manual intervention.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of station exchange structures of welding robots, in particular to a station exchange structure of a welding robot. According to the technical scheme, the station exchange structure of the welding robot comprises an exchange base body, a supporting assembly, mounting bins, a rotating shaft, auxiliary rolling wheels, an electromagnetic base, an electric telescopic rod and a speed reduction gasket, the supporting assembly is arranged in the exchange base body, and the mounting bins are formed in the two sides of the interior of the exchange base body; a rotating shaft is arranged in the mounting bin, an auxiliary roller is arranged at the top end of the rotating shaft, and an electromagnetic base is arranged on the surface of the supporting assembly; by arranging the electromagnetic sliding rail structure, the welding position of the welding robot can be automatically exchanged, detection is conducted according to the displacement degree of the welding robot, when the displacement degree of the welding robot is too high or too large, the welding robot can automatically stop continuous exchange, and the station exchange efficiency of the welding robot is effectively improved.
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Description

Technical Field

[0001] This utility model relates to the technical field of welding robot workstation switching structure, and in particular to a workstation switching structure for a welding robot. Background Technology

[0002] A welding robot workstation switching structure refers to a device that enables welding robots to quickly and accurately switch between different workstations through mechanical transmission, positioning devices, or track systems. Its core function is to optimize workstation switching efficiency and positioning accuracy, while improving the continuity and automation level of welding operations.

[0003] The existing welding robot workstation changing structure generally uses a fixed bracket to fix the welding robot in place. When the workstation of the welding robot needs to be changed, the welding robot needs to be disassembled and reinstalled by the staff, which is inefficient.

[0004] The existing welding robot station changing structure typically uses a fixed bracket to fix the welding robot in place. When the welding robot's station needs to be changed, operators must disassemble and reinstall the robot, resulting in low efficiency. This welding robot station changing structure, by setting up an electromagnetic slide rail structure, can automatically change the welding position of the welding robot and detect the degree of displacement of the welding robot. When the displacement of the welding robot is too fast or too much, it can automatically stop the changing, effectively increasing the station changing efficiency of the welding robot. Utility Model Content

[0005] To overcome the problem of low efficiency in the existing welding robot workstation changing structure, which typically uses fixed brackets to fix the welding robot in place, workers need to disassemble and reinstall the welding robot when it is necessary to change the workstation.

[0006] The technical solution of this utility model is as follows: a workstation switching structure for a welding robot, comprising a switching base body, a support component, an installation chamber, a rotating shaft, auxiliary rollers, an electromagnetic base, an electric telescopic rod, and a deceleration pad. The support component is provided inside the switching base body, and installation chambers are provided on both sides of the interior of the switching base body. A rotating shaft is provided inside the installation chamber, and an auxiliary roller is provided at the top of the rotating shaft. An electromagnetic base is provided on the surface of the support component, and an electric telescopic rod is provided at each of the four corners of the bottom surface of the electromagnetic base. A deceleration pad is provided at the top of the electric telescopic rod.

[0007] Preferably, the electromagnetic base is installed via a support assembly, the rotating shaft is installed via an installation compartment, the auxiliary roller is rotated via the rotating shaft, the auxiliary roller assists the electromagnetic base to slide inside the interchangeable base body, the electromagnetic base supports the welding robot, the electric telescopic rod drives the deceleration pads to rise and fall, and the deceleration pads reduce the moving speed of the electromagnetic base.

[0008] Preferably, a positioning groove is provided on one side of the replacement base body, and a positioning block is provided on the other side of the replacement base body. A magnetic block is provided on one side of the positioning block, and multiple sets of magnetic blocks are provided.

[0009] As a preferred option, protective supports are provided on both sides of the main body of the replacement base, and warning light strips are installed inside the protective supports.

[0010] Preferably, the support assembly includes an electromagnetic track, a damping friction pad, and an acceleration contact. The electromagnetic track is installed inside the base body, the surface of the electromagnetic track is provided with a damping friction pad, and the top surface of the electromagnetic track is provided with an acceleration contact.

[0011] Preferably, the surface of the electromagnetic base is provided with a rotating turntable, and the top of the rotating turntable is provided with a support column.

[0012] Preferably, the top of the support column is provided with a mounting platform, and each of the four corners of the mounting platform is provided with an electromagnetic adsorption base.

[0013] Preferably, mounting blocks are provided on both sides of the electromagnetic base, and a displacement detector is provided on one side of the mounting block.

[0014] The beneficial effects of this utility model are:

[0015] Compared to traditional welding robot position changing structures, which typically use fixed brackets to securely install the welding robot and require manual disassembly and reinstallation for position changes, resulting in low efficiency, this welding robot position changing structure utilizes an electromagnetic slide rail system to automatically change the welding robot's position. It also detects the degree of robot displacement and automatically stops changing positions if the displacement is too rapid or excessive, effectively increasing the efficiency of welding robot position changing. Attached Figure Description

[0016] Figure 1 The diagram shown is a first three-dimensional structural schematic of the workstation switching structure of a welding robot according to this utility model.

[0017] Figure 2 The diagram shown is a second three-dimensional structural schematic of a welding robot's workstation switching structure according to this utility model.

[0018] Figure 3 The diagram shown is a partial three-dimensional structural schematic of the workstation switching structure of a welding robot according to this utility model.

[0019] Figure 4 The diagram shown is a partial three-dimensional structural schematic of the workstation switching structure of a welding robot according to this utility model.

[0020] Explanation of reference numerals in the attached drawings: 1. Replacement base body; 201. Positioning groove; 202. Positioning block; 203. Magnetic block; 301. Protective bracket; 302. Warning light strip; 401. Electromagnetic track; 402. Damping friction pad; 403. Acceleration contact; 501. Mounting chamber; 502. Rotating shaft; 503. Auxiliary roller; 504. Electromagnetic base; 505. Electric telescopic rod; 506. Deceleration pad; 601. Rotating turntable; 602. Support column; 701. Mounting platform; 702. Electromagnetic adsorption base; 801. Mounting block; 802. Displacement detector. Detailed Implementation

[0021] The present invention will be further described below with reference to the accompanying drawings and embodiments.

[0022] Please see Figure 3 and Figure 4 This utility model provides an embodiment of a welding robot workstation switching structure, including a switching base body 1, a support assembly, an installation chamber 501, a rotating shaft 502, an auxiliary roller 503, an electromagnetic base 504, an electric telescopic rod 505, and a reduction pad 506. The switching base body 1 is provided with a support assembly inside. Installation chambers 501 are provided on both sides of the interior of the switching base body 1. The rotating shaft 502 is provided inside the installation chamber 501. An auxiliary roller 503 is provided at the top of the rotating shaft 502. An electromagnetic base 504 is provided on the surface of the support assembly. An electric telescopic rod 505 is provided at each of the four corners of the bottom surface of the electromagnetic base 504. A reduction pad 506 is provided at the top of the electric telescopic rod 505.

[0023] Please see Figure 1 , Figure 2 and Figure 3 In this embodiment, a positioning groove 201 is provided on one side of the interchange base body 1, and a positioning block 202 is provided on the other side of the interchange base body 1. A magnetic block 203 is provided on one side of the positioning block 202. Multiple sets of magnetic blocks 203 are provided. In use, the positioning groove 201 is used to position another set of positioning blocks 202 of the interchange base body 1, and multiple sets of interchange base bodies 1 are connected by magnetic attraction through the magnetic blocks 203.

[0024] As a preferred option, protective brackets 301 are provided on both sides of the main body 1 of the replacement base. Warning light strips 302 are installed inside the protective brackets 301. During use, the protective brackets 301 protect the outside of the main body 1 of the replacement base, and the warning light strips 302 warn the staff.

[0025] Preferably, the support assembly includes an electromagnetic track 401, a damping friction pad 402, and an acceleration contact 403. The electromagnetic track 401 is installed inside the base body 1, the surface of the electromagnetic track 401 is provided with a damping friction pad 402, and the top surface of the electromagnetic track 401 is provided with an acceleration contact 403. In use, the electromagnetic base 504 slides through the electromagnetic track 401, the damping friction pad 402 increases the friction on the surface of the electromagnetic track 401, and the acceleration contact 403 increases the sliding speed of the electromagnetic base 504.

[0026] Preferably, the surface of the electromagnetic base 504 is provided with a rotating turntable 601, and the top of the rotating turntable 601 is provided with a support column 602. In use, the support column 602 is rotated and installed by rotating the turntable 601, and the support column 602 supports the installation part of the welding robot.

[0027] Preferably, the top of the support column 602 is provided with a mounting platform 701, and each of the four corners of the mounting platform 701 is provided with an electromagnetic adsorption base 702. In use, the welding robot is installed and supported by the mounting platform 701, and the welding robot is adsorbed and installed by the electromagnetic adsorption base 702.

[0028] Preferably, mounting blocks 801 are provided on both sides of the electromagnetic base 504, and a displacement detector 802 is provided on one side of the mounting block 801. In use, the displacement detector 802 is installed through the mounting block 801, and the displacement detector 802 is used to detect the degree of displacement of the electromagnetic base 504.

[0029] During operation, the electromagnetic base 504 slides through the electromagnetic track 401, the friction of the electromagnetic track 401 is increased by the damping friction pad 402, and the sliding speed of the electromagnetic base 504 is increased by the acceleration contact 403.

[0030] Simultaneously, the electromagnetic base 504 is installed via the support assembly, the rotating shaft 502 is installed via the mounting chamber 501, the auxiliary roller 503 is rotated via the rotating shaft 502, the auxiliary roller 503 assists the electromagnetic base 504 in sliding within the interchangeable base body 1, the electromagnetic base 504 supports the welding robot, the electric telescopic rod 505 drives the deceleration pad 506 to rise and fall, the deceleration pad 506 reduces the moving speed of the electromagnetic base 504, the rotating turntable 601 rotates and installs the support column 602, the support column 602 supports the welding robot mounting part, the mounting platform 701 supports the welding robot, and the electromagnetic adsorption base 702 adsorbs and installs the welding robot.

[0031] The embodiments of the present invention have been described in detail above with reference to the accompanying drawings. However, the present invention is not limited to the above embodiments. Within the scope of knowledge possessed by those skilled in the art, various changes can be made without departing from the spirit of the present invention.

Claims

1. A station exchange structure of a welding robot, comprising an exchange base body (1), characterized in that: It also includes a support assembly, an installation chamber (501), a rotating shaft (502), an auxiliary roller (503), an electromagnetic base (504), an electric telescopic rod (505), and a speed reduction pad (506). The support assembly is installed inside the main body (1) of the replacement base. Installation chambers (501) are opened on both sides of the main body (1) of the replacement base. A rotating shaft (502) is installed inside the installation chamber (501). An auxiliary roller (503) is installed at the top of the rotating shaft (502). An electromagnetic base (504) is installed on the surface of the support assembly. An electric telescopic rod (505) is installed at each of the four corners of the bottom surface of the electromagnetic base (504). A speed reduction pad (506) is installed at the top of the electric telescopic rod (505).

2. The station exchange structure of a welding robot according to claim 1, characterized in that: A positioning groove (201) is provided on one side of the replacement base body (1), and a positioning block (202) is provided on the other side of the replacement base body (1). A magnetic block (203) is provided on one side of the positioning block (202), and multiple sets of magnetic blocks (203) are provided.

3. The station exchange structure of a welding robot according to claim 1, characterized in that: Protective brackets (301) are provided on both sides of the base body (1), and warning light strips (302) are provided inside the protective brackets (301).

4. The station exchange structure of a welding robot according to claim 1, characterized in that: The support components include an electromagnetic track (401), a damping friction pad (402), and an acceleration contact (403). The interior of the base body (1) is provided with an electromagnetic track (401), the surface of the electromagnetic track (401) is provided with a damping friction pad (402), and the top surface of the electromagnetic track (401) is provided with an acceleration contact (403).

5. The station exchange structure of a welding robot according to claim 1, characterized in that: The surface of the electromagnetic base (504) is provided with a rotating turntable (601), and the top of the rotating turntable (601) is provided with a support column (602).

6. The station exchange structure of a welding robot according to claim 5, characterized in that: The top of the support column (602) is provided with a mounting platform (701), and each of the four corners of the surface of the mounting platform (701) is provided with an electromagnetic adsorption base (702).

7. The station exchange structure of a welding robot according to claim 1, characterized in that: The electromagnetic base (504) has mounting blocks (801) on both sides, and a displacement detector (802) is provided on one side of the mounting block (801).