Aluminum plate pore-forming production device
By introducing an electric guide rail and a collection mechanism into the aluminum plate hole-forming production device, dynamic collection of debris is achieved, solving the problems of aluminum plate scratches and equipment wear caused by debris splashing, and improving production efficiency and equipment maintenance convenience.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- JIANGXI ARUSHENG NEW MATERIAL CO LTD
- Filing Date
- 2025-06-23
- Publication Date
- 2026-05-19
AI Technical Summary
The existing aluminum plate hole forming production equipment lacks a debris collection component, which causes debris to splash onto the worktable, resulting in scratches on the aluminum plate surface, increased scrap rate, accelerated equipment wear, and downtime risk.
An aluminum plate hole-forming production device was designed, which adopts an electric guide rail, a moving seat and a collection mechanism. The suction pipe is driven to swing flexibly by an electric telescopic rod, and the collection range is expanded by the frustum-shaped opening to realize dynamic debris collection. The suction pipe can be easily replaced by a disassembly mechanism.
It effectively prevents debris from flying, reduces scrap rate, reduces equipment wear, improves production efficiency, and simplifies the process of replacing the vacuum hose.
Smart Images
Figure CN224254871U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of aluminum plate production technology, and in particular to an aluminum plate hole-forming production device. Background Technology
[0002] Aluminum sheet refers to rectangular flat material processed from aluminum ingots or aluminum alloy billets through hot rolling, cold rolling, and other processes. It is a general term for aluminum and aluminum alloy sheets. Its thickness is usually between 0.1mm and 600mm, and its width can reach more than 2000mm. During production, it is necessary to drill holes to ensure subsequent installation and splicing, or for decoration.
[0003] A search revealed Chinese Patent Publication No. CN221694945U, which discloses a frame for an aluminum plate hole-forming production device. The device includes a pressing roller for the aluminum plate at the rear of the frame, a conveying roller in the middle of the frame for conveying the aluminum plate and forming a conveying channel, a coiling shaft for the aluminum plate at the front of the frame, and a lifting cylinder behind the coiling shaft. A hole-forming plate is installed below the lifting cylinder, and multiple evenly arranged hole-forming cones are installed below the hole-forming plate, facing downwards. Below the hole-forming plate is a hole-forming station with a liner plate having small holes corresponding to the hole-forming cones. This aluminum plate production device has the advantage of producing perforated aluminum plates, meeting production needs.
[0004] Although the above operation has certain improvements, it lacks a component for collecting debris. Therefore, the debris will splash onto the worktable during drilling. The splashing of debris will bring many negative effects. On the one hand, the residual aluminum chips can easily scratch the surface of the aluminum plate, causing defects in the appearance of the workpiece and quality degradation, increasing the scrap rate. On the other hand, a large amount of accumulated debris may [1] enter the moving parts of the equipment (such as electric guide rails and stamping head transmission structure), aggravate mechanical wear, shorten the service life of the equipment, and even cause jamming failure, leading to equipment shutdown for maintenance and reducing production efficiency. Cleaning the debris on the table requires additional manpower and time costs, affecting the continuity and economy of the processing flow. Therefore, an aluminum plate hole forming production device is proposed to solve the above problems. Utility Model Content
[0005] To overcome the above deficiencies, this utility model provides an aluminum plate hole-forming production device, which aims to improve the existing technology that lacks a debris collection component, causing debris to fly onto the worktable during drilling, resulting in scratches on the aluminum plate surface, increased scrap rate, accelerated wear of moving parts of the equipment, increased risk of downtime maintenance, and increased labor and time costs.
[0006] To achieve the above objectives, the present invention adopts the following technical solution: an aluminum plate hole forming production device, including a worktable, an electric guide rail slidably connected to the top of the worktable, a movable seat slidably connected to the top of the electric guide rail, and a collection mechanism provided at the rear of the worktable.
[0007] The collection mechanism includes a collection box fixedly connected to the rear of the movable seat, a guide tube fixedly connected to the top of the collection box, a support member on the left side of the movable seat, an electric telescopic rod fixedly connected to the front of the movable seat, a connecting block at the bottom movable end of the electric telescopic rod, a connecting plate hinged to the outer wall of the connecting block, a fixing column fixedly connected to the bottom of the connecting plate, a suction pipe inserted into the bottom of the guide tube, a disassembly plate on the left side of the movable seat, and a disassembly mechanism on the left side of the movable seat.
[0008] As a further description of the above technical solution:
[0009] The support includes a fixing ring fixedly connected to the left side of the movable seat, and the outer wall of the guide tube is fixedly connected to the inner surface of the fixing ring.
[0010] As a further description of the above technical solution:
[0011] The rear part of the suction pipe is rotatably connected to the front inner wall of the disassembly plate.
[0012] As a further description of the above technical solution:
[0013] The bottom opening of the suction pipe is frustum-shaped, and the rear end of the fixing post is fixedly connected to the front end of the suction pipe.
[0014] As a further description of the above technical solution:
[0015] The disassembly mechanism includes a limiting block fixedly connected to the left side of the movable seat. The inner wall of the limiting block is elastically connected to a limiting post via a connecting spring. The outer wall of the limiting post penetrates and is slidably connected to the limiting block. A positioning ring is fixedly connected to the bottom end of the guide tube. The top of the vacuum tube is inserted into the bottom inner wall of the positioning ring. A square groove is opened at the rear of the limiting block. The outer wall of the disassembly plate is inserted into the inner wall of the square groove. A round hole is opened at the front of the disassembly plate. The rear of the limiting post is inserted into the inner wall of the round hole.
[0016] As a further description of the above technical solution:
[0017] The bottom end of the electric telescopic rod is fixedly connected to a positioning block. The outer wall of the positioning block is inserted into the inner wall of the connecting block, and the outer wall of the positioning block and the inner wall of the connecting block are connected by bolts.
[0018] As a further description of the above technical solution:
[0019] The outer wall of the suction pipe is connected to the inner wall of the positioning ring by bolts.
[0020] As a further description of the above technical solution:
[0021] The rear part of the limiting post has an inclined surface, which is set downwards.
[0022] This utility model has the following beneficial effects:
[0023] 1. In this utility model, the cooperation between the electric guide rail, the moving seat and the collection mechanism enables dynamic debris collection during the aluminum plate drilling process. The electric telescopic rod drives the suction pipe to swing flexibly, and the frustum-shaped opening expands the collection range and area, effectively preventing debris from splashing onto the workbench, preventing scratches on the aluminum plate surface and reducing the scrap rate. At the same time, it reduces the risk of debris entering the moving parts of the equipment, reduces mechanical wear, and improves production efficiency.
[0024] 2. In this utility model, through the cooperation between the disassembly mechanism and other structures, the old pipe can be quickly disassembled by simply turning the bolts and pulling the limiting post during replacement. During installation, the inclined surfaces of the disassembly plate and the limiting post are used for automatic positioning and spring reset, and then bolts are used for fixing, making the operation simple. Attached Figure Description
[0025] Figure 1 This is a three-dimensional schematic diagram of an aluminum plate hole-forming production device proposed in this utility model.
[0026] Figure 2 This is a three-dimensional schematic diagram of the connecting plate of an aluminum plate hole-forming production device proposed in this utility model.
[0027] Figure 3 This is a disassembled schematic diagram of the positioning block and its connecting block of an aluminum plate hole-forming production device proposed in this utility model;
[0028] Figure 4 This is a cross-sectional internal schematic diagram of the limiting block of an aluminum plate hole-forming production device proposed in this utility model.
[0029] Legend:
[0030] 1. Workbench; 2. Electric guide rail; 3. Moving seat; 4. Collection mechanism; 401. Collection box; 402. Guide tube; 403. Electric telescopic rod; 404. Connecting block; 405. Connecting plate; 406. Dust suction pipe; 407. Fixing column; 408. Disassembly plate; 409. Fixing ring; 5. Disassembly mechanism; 501. Limiting block; 503. Positioning block; 504. Positioning ring; 505. Limiting column; 506. Connecting spring. Detailed Implementation
[0031] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0032] Reference Figures 1-3 This utility model provides an embodiment of an aluminum plate hole-forming production device, including a workbench 1. An electric guide rail 2 is slidably connected to the top of the workbench 1, and a movable seat 3 is slidably connected to the top of the electric guide rail 2. The electric guide rail 2 can move back and forth, and the movable seat 3 can move left and right. A punching head is provided at the bottom of the movable seat 3, which enables the drilling operation on the aluminum plate. This is prior art and will not be explained in detail here. A collection mechanism 4 is provided at the rear of the workbench 1. The collection mechanism 4 can collect the debris generated during the punching process.
[0033] Reference Figures 2-4 The collection mechanism 4 includes a collection box 401 fixedly connected to the rear of the movable base 3. An air pump is installed inside the collection box 401, which collects debris when activated. A guide tube 402 is fixedly connected to the top of the collection box 401. The guide tube 402 has two sets and is made of rigid material, serving to guide the collected debris. A support member is located on the left side of the movable base 3, providing support and positioning for the guide tube 402. An electric telescopic rod 403 is fixedly connected to the front of the movable base 3. A connecting block 404 is located at the bottom movable end of the electric telescopic rod 403, allowing the connecting block 404 to move vertically via the movable end of the electric telescopic rod 403. The reciprocating motion is achieved by hinged connecting plates 405 to the outer wall of connecting block 404. Two sets of connecting plates 405 are provided, located on the left and right sides of connecting block 404 respectively. Fixed posts 407 are fixedly connected to the bottom of connecting plates 405, and the number of both is the same. A suction pipe 406 is inserted into the bottom of guide tube 402. The suction pipe 406 can collect debris. A disassembly plate 408 is provided on the left side of moving base 3. The disassembly plate 408 can support the swing of suction pipe 406. A disassembly mechanism 5 is provided on the left side of moving base 3. When suction pipe 406 is damaged due to long-term rotation, it can be disassembled and replaced.
[0034] Reference Figures 2-4The support includes a fixing ring 409 fixedly connected to the left side of the movable base 3. The outer wall of the guide tube 402 is fixedly connected to the inner surface of the fixing ring 409. The fixing ring 409 can fix and support the guide tube 402. The rear part of the suction tube 406 is rotatably connected to the front inner wall of the disassembly plate 408. The rotatable setting avoids movement interference and allows the suction tube 406 to swing easily. The bottom opening of the suction tube 406 is frustoconical. The bottom opening of the suction tube 406 is relatively large. This setting can suck up more debris during operation. The rear end of the fixing column 407 is fixedly connected to the front end of the suction tube 406. The two are fixed together by the swing of the fixing column 407, which drives the swing of the suction tube 406.
[0035] Reference Figures 2-4 The disassembly mechanism 5 includes a limiting block 501 fixedly connected to the left side of the movable base 3. Two sets of limiting blocks 501 are provided, located on the left and right sides of the movable base 3 respectively. The inner wall of the limiting block 501 is elastically connected to a limiting post 505 via a connecting spring 506. The elasticity of the connecting spring 506 allows the limiting post 505 to have both reset and limiting functions. The outer wall of the limiting post 505 penetrates and slides through the limiting block 501, facilitating manual movement to release the limiting post 505's limitation. A positioning device is fixedly connected to the bottom end of the guide tube 402. A rubber hose is provided between the ring 504, the guide tube 402 and the positioning ring 504 to facilitate the swing of the vacuum tube 406. The top of the vacuum tube 406 is inserted into the bottom inner wall of the positioning ring 504. The two are inserted to achieve the purpose of positioning. A square groove is opened at the rear of the limiting block 501. The outer wall of the disassembly plate 408 is inserted into the inner wall of the square groove. The two are inserted to achieve the purpose of positioning and facilitate subsequent disassembly and replacement. A round hole is opened at the front of the disassembly plate 408. The rear of the limiting post 505 is inserted into the inner wall of the round hole. The two are inserted to achieve the purpose of pre-positioning.
[0036] Reference Figures 3-4 The bottom end of the electric telescopic rod 403 is fixedly connected to a positioning block 503. The outer wall of the positioning block 503 is inserted into the inner wall of the connecting block 404. The outer wall of the positioning block 503 and the inner wall of the connecting block 404 are connected by bolts. The insertion setting achieves the purpose of pre-positioning and the bolts achieve the purpose of stability. The outer wall of the dust suction pipe 406 is connected to the inner wall of the positioning ring 504 by bolts. The bolts achieve the purpose of fixing and are easy to disassemble and replace. The rear part of the limiting post 505 has a slope, which is set downward. The slope setting facilitates the installation of the upward-mounted disassembly plate 408.
[0037] Working principle: First, the aluminum plate is installed on the workbench 1. Then, the electric guide rail 2 on the top of the workbench 1 is activated, driving the moving seat 3 to move back and forth, which in turn drives the bottom punch head to punch holes in the aluminum plate. During the punching process, the collection mechanism 4 works simultaneously: the air pump in the collection box 401 at the rear of the moving seat 3 is activated, generating suction through the guide tube 402 and the suction pipe 406 to suck the debris into the collection box 401. The electric telescopic rod 403 drives the connecting block 404 to move vertically back and forth, driving the suction pipe 406 to swing through the hinged connecting plate 405 and the fixed column 407, expanding the debris collection range. The frustum-shaped opening at the bottom of the suction pipe 406 increases the debris suction area and improves collection efficiency.
[0038] When the worn vacuum hose 406 needs to be replaced, first tighten the corresponding bolts to release the bolts from limiting the vacuum hose 406 and the connecting block 404. Then, manually pull the limiting post 505 forward to compress the connecting spring 506, releasing the limitation on the disassembly plate 408. Pull the disassembly plate 408 out of the square groove of the limiting block 501 and remove the old hose for replacement. During installation, insert the disassembly plate 408 into the square groove. When inserted, the disassembly plate 408 will contact and press the inclined surface of the limiting post 505. When fully inserted into the square groove, the limiting post 505 will reset under the action of the connecting spring 506 and insert into the round hole of the disassembly plate 408 to complete the positioning. Then, insert the top of the vacuum hose 406 and its connecting block 404 into the positioning ring 504 and its positioning block 503 and fix it with bolts. This achieves dynamic collection of debris and convenient replacement of parts.
[0039] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.
Claims
1. An aluminum plate hole-forming production device, comprising a workbench (1), characterized in that: The top of the workbench (1) is slidably connected to an electric guide rail (2), the top of the electric guide rail (2) is slidably connected to a moving seat (3), and a collection mechanism (4) is provided at the rear of the workbench (1). The collection mechanism (4) includes a collection box (401) fixedly connected to the rear of the movable seat (3). A guide tube (402) is fixedly connected to the top of the collection box (401). A support member is provided on the left side of the movable seat (3). An electric telescopic rod (403) is fixedly connected to the front of the movable seat (3). A connecting block (404) is provided at the bottom movable end of the electric telescopic rod (403). A connecting plate (405) is hinged to the outer wall of the connecting block (404). A fixing column (407) is fixedly connected to the bottom of the connecting plate (405). A vacuum tube (406) is inserted into the bottom of the guide tube (402). A disassembly plate (408) is provided on the left side of the movable seat (3). A disassembly mechanism (5) is provided on the left side of the movable seat (3).
2. The aluminum plate hole-forming production apparatus according to claim 1, characterized in that: The support includes a fixing ring (409) fixedly connected to the left side of the movable seat (3), and the outer wall of the guide tube (402) is fixedly connected to the inner surface of the fixing ring (409).
3. The aluminum plate hole-forming production apparatus according to claim 1, characterized in that: The rear part of the suction pipe (406) is rotatably connected to the front inner wall of the disassembly plate (408).
4. The aluminum plate hole-forming production apparatus according to claim 1, characterized in that: The bottom opening of the suction pipe (406) is frustum-shaped, and the rear end of the fixing post (407) is fixedly connected to the front end of the suction pipe (406).
5. The aluminum plate hole-forming production apparatus according to claim 1, characterized in that: The disassembly mechanism (5) includes a limiting block (501) fixedly connected to the left side of the movable seat (3). The inner wall of the limiting block (501) is elastically connected to a limiting post (505) via a connecting spring (506). The outer wall of the limiting post (505) is slidably connected to the limiting block (501). The bottom end of the guide tube (402) is fixedly connected to a positioning ring (504). The top of the suction tube (406) is inserted into the bottom inner wall of the positioning ring (504). A square groove is opened at the rear of the limiting block (501). The outer wall of the disassembly plate (408) is inserted into the inner wall of the square groove. A round hole is opened at the front of the disassembly plate (408). The rear of the limiting post (505) is inserted into the inner wall of the round hole.
6. The aluminum plate hole-forming production apparatus according to claim 5, characterized in that: The bottom end of the electric telescopic rod (403) is fixedly connected to a positioning block (503). The outer wall of the positioning block (503) is inserted into the inner wall of the connecting block (404). The outer wall of the positioning block (503) and the inner wall of the connecting block (404) are connected by bolts.
7. The aluminum plate hole-forming production apparatus according to claim 5, characterized in that: The outer wall of the suction pipe (406) is connected to the inner wall of the positioning ring (504) by bolts.
8. The aluminum plate hole-forming production apparatus according to claim 5, characterized in that: The rear part of the limiting post (505) has an inclined surface, which is set downward.