Deburring and polishing equipment for precision assembly

Abstract

The utility model relates to the technical field of precision machining, in particular to deburring and polishing equipment for precision components, which is characterized in that a self-locking motor is fixedly arranged on the right side of the bottom of a base, a driving rod is rotatably arranged in the base through a bearing, an output shaft of the self-locking motor is connected with the driving rod, and straight gears are fixedly sleeved on a rotating cylinder and the driving rod; the lifting rod is movably inserted into the rotating cylinder, a connecting rod is hinged to the lower end of the lifting rod, a sliding block is hinged to the lower end of the connecting rod, the driven rod rotationally penetrates through the left side of the bottom wall of the base through a bearing, a rotating disc is fixedly arranged at the upper end of the driven rod, and the sliding block is slidably arranged in a sliding groove formed in the upper portion of the rotating disc. The reciprocating motion can be achieved in the rotating polishing process of the polishing disc, the polishing uniformity is improved, local abrasion and cutting heat accumulation are avoided, the reciprocating motion distance can be adjusted, and the polishing device is used for adapting to the polishing ranges of different workpieces according to requirements.

Description

Technical Field

[0001] This utility model relates to the field of precision machining technology, specifically to a precision component deburring and polishing equipment. Background Technology

[0002] In the field of precision machining, deburring and polishing processes have a significant impact on the surface quality, dimensional accuracy, and service life of workpieces, especially in high-value-added industries such as aerospace, medical devices, and optical components, where requirements for surface roughness and edge integrity are extremely stringent. Traditional polishing equipment typically uses a polishing disc that rotates at a fixed height, resulting in a relatively stationary contact area with the workpiece. This can easily lead to over-removal of material in certain areas (such as over-grinding in the central region) or insufficient polishing of the edges, resulting in uneven surfaces. Furthermore, the continuous, fixed contact pressure can raise the temperature of the polishing area, which, especially for heat-sensitive materials such as aluminum alloys and titanium alloys, can cause changes in the surface microstructure and even thermal stress deformation. Therefore, there is an urgent need for a precision component deburring and polishing equipment. Utility Model Content

[0003] The purpose of this invention is to address the shortcomings and deficiencies of existing technologies by providing a reasonably designed precision component deburring and polishing device to solve the aforementioned problems.

[0004] To achieve the above objectives, the present invention adopts the following technical solution: it includes a base, a rotating cylinder, a connecting rod, and a polishing disc. The rotating cylinder is rotatably inserted through the top of the base via a bearing, and the connecting rod is movably inserted inside the rotating cylinder. The upper end of the connecting rod is fixedly provided with a polishing disc.

[0005] It also includes:

[0006] The self-locking motor is fixedly installed on the bottom right side of the base. A drive rod is rotatably installed in the base through a bearing. The output shaft of the self-locking motor is connected to the drive rod. Spur gears are fixedly sleeved on both the rotating cylinder and the drive rod. The two spur gears are meshed together.

[0007] The lifting rod is movably inserted into the rotating cylinder. The upper end of the lifting rod is rotatably inserted into the lower end of the connecting rod through a bearing. The lower end of the lifting rod is hinged to a connecting rod, and the lower end of the connecting rod is hinged to a slider.

[0008] The driven rod is rotatably mounted on the left side of the base bottom wall via a bearing. A rotating disk is fixedly mounted on the upper end of the driven rod, and a slider is slidably mounted in a groove opened on the upper part of the rotating disk. An adjustment mechanism connected to the slider is provided on the rotating disk.

[0009] The first synchronous pulley is fixedly sleeved on the drive rod, and the second synchronous pulley is fixedly sleeved on the driven rod. The first and second synchronous pulleys are connected by a synchronous belt.

[0010] Furthermore, the adjustment mechanism includes:

[0011] A threaded rod is rotatably mounted in a rotating disk and a sliding groove via a bearing, and a slider is sleeved on the threaded rod via a threaded rotation.

[0012] The control lever is rotatably inserted into the driven lever via a bearing. The upper end of the control lever is rotatably inserted into the rotating disk via a bearing. A first bevel gear is fixedly sleeved on the upper end of the control lever. A second bevel gear that meshes with the first bevel gear is fixedly sleeved on one end of the threaded rod. An adjustment handle is connected to the lower end of the control lever via a limiting mechanism.

[0013] Furthermore, the limiting mechanism includes:

[0014] A fixed ring is fixedly sleeved on the control rod and is located in a cylindrical groove at the lower end of the driven rod. An adjusting handle is movably inserted into the cylindrical groove, and a spring connects the adjusting handle and the fixed ring.

[0015] The ribs, which are several in number, are distributed on the control rod with equal rounded corners. The lower end of the control rod and the ribs are movably inserted into the adjustment handle. The lower end of the driven rod is fixedly fitted with a connecting ring at the position below the base. Several limiting teeth are distributed on the adjustment handle with equal rounded corners, and the limiting teeth are engaged in the tooth grooves opened on the connecting ring.

[0016] Furthermore, a support frame is fixedly sleeved on the rotating disk, and the support frame is fixedly installed inside the base.

[0017] Furthermore, the connecting rod has several guide bars with equal rounded corners, and the guide bars are movably inserted into the strip grooves opened on the inner wall of the rotating cylinder.

[0018] Furthermore, a protective cover is fixedly installed on the upper part of the base, and the protective cover covers the polishing disc.

[0019] Compared with the prior art, the beneficial effects of this utility model are: the precision component deburring and polishing equipment described in this utility model can not only achieve reciprocating movement during the polishing process of the polishing disc, thereby improving the polishing uniformity and avoiding local wear and cutting heat accumulation, but also adjust the reciprocating movement distance to adapt to the polishing range of different workpieces according to the requirements. Attached Figure Description

[0020] Figure 1 This is a schematic diagram of the structure of this utility model.

[0021] Figure 2 This is a cross-sectional view of the base in this utility model.

[0022] Figure 3This is an exploded view of the rotating cylinder, connecting rod, polishing disc, lifting rod, connecting rod, and guide bar in this utility model.

[0023] Figure 4 This is a cross-sectional view of the polishing disc, driven rod, adjusting handle, and connecting ring in this utility model.

[0024] Figure 5 yes Figure 4 Enlarged view of part A in the image.

[0025] Explanation of reference numerals in the attached figures:

[0026] 1. Base, 2. Rotating cylinder, 3. Connecting rod, 4. Polishing disc, 5. Self-locking motor, 6. Drive rod, 7. Spur gear, 8. Lifting rod, 9. Connecting rod, 10. Slider, 11. Driven rod, 12. Rotating disc, 13. Slide groove, 14. Adjustment mechanism, 14-1. Threaded rod, 14-2. Control rod, 14-3. Bevel gear 14-4. Adjustment handle, 14-5. Synchronous pulley 15. Synchronous pulley 16. Synchronous belt, 17. Limiting mechanism, 18. Fixing ring, 18-1. Spring, 18-2. Rib, 18-3. Connecting ring, 18-4. Limiting tooth, 18-5. Columnar groove, 19. Gear groove, 20. Support frame, 21. Guide bar, 22. Strip groove, 23. Protective cover, 24. Detailed Implementation

[0027] The technical solutions of this utility model will be clearly and completely described below with reference to the accompanying drawings. The preferred embodiments described are only examples. All other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this utility model.

[0028] like Figures 1-5 As shown, this specific embodiment adopts the following technical solution: It includes a base 1, a rotating cylinder 2, a connecting rod 3, and a polishing disc 4. The rotating cylinder 2 is rotatably inserted through the top of the base 1 via a bearing. The connecting rod 3 is movably inserted inside the rotating cylinder 2. The polishing disc 4 is fixedly installed at the upper end of the connecting rod 3. Several guide strips 22 are distributed on the connecting rod 3 with equal rounded corners. The guide strips 22 are movably inserted into the strip grooves 23 opened on the inner wall of the rotating cylinder 2. The guide strips 22 can not only improve the structural strength of the connecting rod 3, but also provide auxiliary guidance for the movement of the connecting rod 3 in the rotating cylinder 2, thereby improving the movement stability of the connecting rod 3. A protective cover 24 is fixedly installed on the upper part of the base 1, and the protective cover 24 covers the polishing disc 4. The protective cover 24 provides a certain degree of protection on the outside of the polishing disc 4, avoiding the random splashing of debris generated during the polishing process, which seriously affects the processing environment.

[0029] It also includes:

[0030] The self-locking motor 5 is fixedly installed on the bottom right side of the base 1. A drive rod 6 is rotatably installed in the base 1 through a bearing. The output shaft of the self-locking motor 5 is connected to the drive rod 6. Spur gears 7 are fixedly sleeved on both the rotating cylinder 2 and the drive rod 6. The two spur gears 7 are meshed together.

[0031] The lifting rod 8 is movably inserted into the rotating cylinder 2. The upper end of the lifting rod 8 is rotatably inserted into the lower end of the connecting rod 3 through a bearing. The lower end of the lifting rod 8 is hinged to a connecting rod 9, and the lower end of the connecting rod 9 is hinged to a slider 10.

[0032] The driven rod 11 is rotatably mounted on the left side of the bottom wall of the base 1 via a bearing. A rotating disk 12 is fixedly mounted on the upper end of the driven rod 11. A slider 10 is slidably mounted in a groove 13 opened on the upper part of the rotating disk 12. An adjustment mechanism 14 connected to the slider 10 is provided on the rotating disk 12. A support frame 21 is fixedly mounted on the rotating disk 12 and is fixedly mounted in the base 1. The support frame 21 can provide auxiliary support for the rotating disk 12, thereby effectively improving the rotational stability of the rotating disk 12.

[0033] Synchronous pulley 15 is fixedly sleeved on drive rod 6, and synchronous pulley 16 is fixedly sleeved on driven rod 11. Synchronous pulley 15 and synchronous pulley 16 are connected by synchronous belt 17.

[0034] The adjustment mechanism 14 includes:

[0035] Threaded rod 14-1, which is rotatably mounted in rotating disk 12 and sliding groove 13 via bearing, and slider 10 is rotatably mounted on threaded rod 14-1 via thread;

[0036] The control rod 14-2 is rotatably inserted into the driven rod 11 via a bearing. The upper end of the control rod 14-2 is rotatably inserted into the rotating disk 12 via a bearing. A first bevel gear 14-3 is fixedly sleeved on the upper end of the control rod 14-2. A second bevel gear 14-4, which meshes with the first bevel gear 14-3, is fixedly sleeved on one end of the threaded rod 14-1. An adjustment handle 14-5 is connected to the lower end of the control rod 14-2 via a limiting mechanism 18. The control rod 14-2 can drive the first bevel gear 14-3 to rotate. By utilizing the meshing of the first bevel gear 14-3 and the second bevel gear 14-4, the rotation of the threaded rod 14-1 can be controlled, thereby adjusting the position of the slider 10 in the slide groove 13. This changes the distance between the lower end of the connecting rod 9 and the center of the rotating disk 12, thus adjusting the up-and-down reciprocating distance of the lifting rod 8, the connecting rod 3, and the polishing disk 4 during the rotation of the rotating disk 12.

[0037] The limiting mechanism 18 includes:

[0038] The fixed ring 18-1 is fixedly sleeved on the control rod 14-2, and the fixed ring 18-1 is located in the cylindrical groove 19 opened at the lower end of the driven rod 11. The adjusting handle 14-5 is movably inserted into the cylindrical groove 19, and a spring 18-2 is connected between the adjusting handle 14-5 and the fixed ring 18-1.

[0039] Ribs 18-3, several of which are evenly distributed on the control rod 14-2 with rounded corners, are movably inserted into the adjusting handle 14-5 at the lower end of the control rod 14-2 and the ribs 18-3. A connecting ring 18-4 is fixedly sleeved on the lower end of the driven rod 11 at the position below the base 1. Several limiting teeth 18-5 are evenly distributed on the adjusting handle 14-5 with rounded corners. The limiting teeth 18-5 are engaged in the tooth grooves 20 opened on the connecting ring 18-4. The pulling force applied to the adjusting handle 14-5 by the spring 18-2 can make the adjusting handle 14-5 drive the limiting teeth 18-5 to abut against the tooth grooves 20, thereby restricting the rotation of the adjusting handle 14-5 on the driven rod 11 and preventing the adjusting handle 14-5 and the control rod 14-2 from rotating during the rotation of the driven rod 11.

[0040] When using this invention, the self-locking motor 5 can be started, which drives the drive rod 6 to rotate. The meshing of two spur gears 7 causes the rotating cylinder 2 to rotate. The rotating cylinder 2, through the connecting rod 3, drives the polishing disc 4 to rotate, thus polishing the workpiece. During this process, the cooperation of the first synchronous pulley 15, the second synchronous pulley 16, and the synchronous belt 17 also enables the driven rod 11 to rotate. The driven rod 11 drives the rotating disc 12 to rotate. The rotating disc 12, through the slider 10 and the connecting rod 9, drives the lifting rod 8 to move up and down reciprocally. The lifting rod 8, through the connecting rod 3, drives the polishing disc 4 to move up and down reciprocally, effectively improving the uniformity of burr polishing on the workpiece. Adjustments can be made according to the polishing surface range of different workpieces. At the same time, the adjusting handle 14-5 can be pulled down, so that the spring 18-2 is stretched and the limiting tooth 18-5 disengages from the tooth groove 20. Then, the adjusting handle 14-5 is rotated, and the adjusting handle 14-5 drives the control rod 14-2 to rotate through the rib 18-3. The control rod 14-2 drives the first bevel gear 14-3 to rotate, the first bevel gear 14-3 drives the second bevel gear 14-4 to rotate, and the second bevel gear 14-4 drives the threaded rod 14-1 to rotate. The position of the slider 10 in the slide groove 13 is adjusted, and the distance between the lower end of the connecting rod 9 and the center of the rotating disk 12 is changed. This adjusts the range of up and down reciprocating movement of the lifting rod 8, the connecting rod 3 and the polishing disk 4 when the rotating disk 12 is rotating, so as to adapt to the polishing surface range of different workpieces.

[0041] Compared with the prior art, the beneficial effects of this utility model are:

[0042] By cooperating with the rotating cylinder 2, connecting rod 3, self-locking motor 5, drive rod 6, spur gear 7, lifting rod 8, connecting rod 9, slider 10, driven rod 11 and rotating disk 12, the polishing disk 4 can move up and down synchronously during rotation, which can not only improve the polishing uniformity of the workpiece, but also avoid local wear and cutting heat accumulation on the workpiece, thereby effectively improving the burr polishing accuracy of the workpiece.

[0043] By cooperating with the adjustment mechanism 14, and utilizing the transmission of the control rod 14-2, the first bevel gear 14-3, and the second bevel gear 14-4, the rotation of the threaded rod 14-1 can be achieved, changing the position of the slider 10 in the slide groove 13. While adjusting the distance between the lower end of the connecting rod 9 and the center of the rotating disk 12, the up-and-down reciprocating distance of the lifting rod 8, the connecting rod 3, and the polishing disk 4 during the rotation of the rotating disk 12 can also be adjusted.

[0044] With the cooperation of the limiting mechanism 18, the tension applied by the spring 18-2 to the adjusting handle 14-5 can drive the limiting tooth 18-5 to abut against the tooth groove 20, thereby limiting the rotation of the adjusting handle 14-5 on the driven rod 11 and preventing the adjusting handle 14-5 and the control rod 14-2 from rotating during the rotation of the driven rod 11.

[0045] The protective cover 24 can provide a certain degree of protection on the outside of the polishing disc 4, preventing debris generated during the polishing process from flying around and seriously affecting the processing environment.

[0046] For those skilled in the art, modifications can be made to the technical solutions described in the foregoing embodiments, and equivalent substitutions can be made to some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this utility model should be included within the protection scope of this utility model.

Claims

1. A precision component deburring and polishing device, comprising a base (1), a rotating cylinder (2), a connecting rod (3) and a polishing disc (4), wherein the rotating cylinder (2) is rotatably inserted through the top of the base (1) via a bearing, and the connecting rod (3) is movably inserted inside the rotating cylinder (2), and the polishing disc (4) is fixedly installed at the upper end of the connecting rod (3). Its features are, It also includes: The self-locking motor (5) is fixedly installed on the right side of the bottom of the base (1). A drive rod (6) is rotatably installed in the base (1) through a bearing. The output shaft of the self-locking motor (5) is connected to the drive rod (6). Spur gears (7) are fixedly sleeved on both the rotating cylinder (2) and the drive rod (6). The two spur gears (7) are meshed together. The lifting rod (8) is movably inserted into the rotating cylinder (2). The upper end of the lifting rod (8) is rotatably inserted into the lower end of the connecting rod (3) through the bearing. The lower end of the lifting rod (8) is hinged to the connecting rod (9), and the lower end of the connecting rod (9) is hinged to the slider (10). The driven rod (11) is rotatably mounted on the left side of the bottom wall of the base (1) via a bearing. A rotating disk (12) is fixedly mounted on the upper end of the driven rod (11). The slider (10) is slidably mounted in the groove (13) opened on the upper part of the rotating disk (12). An adjustment mechanism (14) connected to the slider (10) is provided on the rotating disk (12). Synchronous pulley No. 1 (15) is fixedly sleeved on drive rod (6), and synchronous pulley No. 2 (16) is fixedly sleeved on driven rod (11). Synchronous pulley No. 1 (15) and synchronous pulley No. 2 (16) are connected by synchronous belt (17) sleeved on.

2. The precision component deburring and polishing equipment according to claim 1, characterized in that: The adjustment mechanism (14) includes: The threaded rod (14-1) is rotatably mounted in the rotating disk (12) and the slide groove (13) by bearings, and the slider (10) is sleeved on the threaded rod (14-1) by thread rotation. The control lever (14-2) is rotatably inserted into the driven lever (11) via a bearing. The upper end of the control lever (14-2) is rotatably inserted into the rotating disk (12) via a bearing. A first bevel gear (14-3) is fixedly sleeved on the upper end of the control lever (14-2). A second bevel gear (14-4) that meshes with the first bevel gear (14-3) is fixedly sleeved on one end of the threaded rod (14-1). An adjustment handle (14-5) is connected to the lower end of the control lever (14-2) via a limiting mechanism (18).

3. The precision component deburring and polishing equipment according to claim 2, characterized in that: The limiting mechanism (18) includes: A fixed ring (18-1) is fixedly sleeved on the control rod (14-2), and the fixed ring (18-1) is located in the cylindrical groove (19) opened at the lower end of the driven rod (11). The adjusting handle (14-5) is movably inserted in the cylindrical groove (19), and a spring (18-2) is connected between the adjusting handle (14-5) and the fixed ring (18-1). The ribs (18-3) are several in number and are distributed on the control rod (14-2) with equal rounded corners. The lower end of the control rod (14-2) and the ribs (18-3) are movably inserted into the adjustment handle (14-5). The lower end of the driven rod (11) is fixedly fitted with a connecting ring (18-4) at the position below the base (1). Several limiting teeth (18-5) are distributed on the adjustment handle (14-5) with equal rounded corners. The limiting teeth (18-5) are engaged in the tooth groove (20) opened on the connecting ring (18-4).

4. The precision component deburring and polishing equipment according to claim 1, characterized in that: A support frame (21) is fixedly sleeved on the rotating disk (12), and the support frame (21) is fixedly installed inside the base (1).

5. The precision component deburring and polishing equipment according to claim 1, characterized in that: The connecting rod (3) has several guide bars (22) with equal rounded corners, and the guide bars (22) are movably inserted into the strip groove (23) opened on the inner wall of the rotating cylinder (2).

6. The precision component deburring and polishing equipment according to claim 1, characterized in that: A protective cover (24) is fixedly installed on the upper part of the base (1), and the protective cover (24) covers the polishing disc (4).

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