Rope saw equipment for large stone
By introducing a circulation and clamping structure into large-scale stone wire sawing equipment, the problem of water waste has been solved, and water recycling and the stability and precision of stone cutting have been improved.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- JIAHAO GROUP (XIAMEN) CO LTD
- Filing Date
- 2025-04-24
- Publication Date
- 2026-05-19
AI Technical Summary
Existing large-scale stone wire sawing equipment does not filter and recycle water after spraying, resulting in water waste, increased costs, and environmental pollution.
A circulation structure was designed, including a filter and a circulation pump, to filter and reuse the sprayed water, and combined with a clamping structure to stabilize the stone position and avoid cutting deviations.
It enables the recycling of water resources, reduces production costs and environmental impact, and improves the stability and precision of stone cutting.
Smart Images
Figure CN224255726U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of stone processing technology, specifically to a large-scale stone wire sawing device. Background Technology
[0002] A large stone wire saw is a device used to cut large stones. It uses a beaded wire as a cutting tool. The wire saw machine drives the beaded wire to make a cyclical motion, and uses the diamond particles on the beaded wire to grind and cut the stone, thereby dividing the stone into predetermined sizes and shapes.
[0003] Existing wire sawing methods for large stone processing have some shortcomings. Traditionally, large stone is cooled by spraying water directly onto the wire saw position through a water pipe. However, the sprayed water is not filtered and recycled, which not only wastes water but is also environmentally unfriendly and increases costs. To address these issues, an improved and upgraded wire sawing device for large stone is proposed. Utility Model Content
[0004] The purpose of this invention is to provide a wire saw for large stone materials to solve the problem that existing devices cannot filter and recycle the sprayed water.
[0005] To achieve the above objectives, this utility model provides the following technical solution: a wire saw for large stone materials, comprising a support frame, a guide frame fixedly connected to the upper end of the support frame and movable baffles slidably connected to both sides of the guide frame, a beaded rope fixedly connected between the two movable baffles, a mounting base fixedly provided in the middle of the support frame, two guide rails fixedly provided above the mounting base, a clamping structure provided above the guide rails and a stone body provided above the clamping structure, and protective plates fixedly provided on both sides of the upper end of the mounting base;
[0006] Both sides of the mounting base are provided with a circulation structure. The circulation structure includes a water inlet pipe fixedly installed inside the mounting base on both sides. One end of the water inlet pipe is fixedly connected to a filter, and a filter element is fixedly installed inside the filter. One end of the filter is fixedly connected to a water outlet pipe, and a circulation pump is fixedly connected inside the water outlet pipe. One end of the water outlet pipe is fixedly provided with a nozzle.
[0007] Furthermore, the mounting base has a water collection trough inside, and the two sides of the water collection trough are connected to the water inlet pipe. The mounting base has two guide plates inside, and the mounting base has a water outlet fixedly installed on its outer wall.
[0008] Furthermore, the outer walls of the circulating pump and the outlet pipe are fixedly equipped with limit plates. The two sets of limit plates are respectively fixedly installed on the outer wall of the mounting base and the upper end of the support frame, and the two nozzles are positioned relative to the beaded rope.
[0009] Furthermore, the clamping structure includes a placement plate, with guide wheels rotatably connected to both sides of the bottom of the placement plate. The guide wheels are adapted to guide rails. A cylinder is fixedly installed inside the placement plate, and a guide protrusion is fixedly connected to one end of the cylinder. A guide connecting plate is rotatably installed on the upper end of the guide protrusion. There are two guide connecting plates in total.
[0010] Furthermore, each of the two guide connecting plates has a positioning shaft rotatably mounted on its other end, and a fixing plate is fixedly mounted on both sides of the bottom of the positioning shaft. A positioning seat is rotatably mounted in the middle of the fixing plate, and the bottom of the positioning seat is fixedly mounted inside the placement plate. Two clamping plates are fixedly connected to the upper ends of the two guide protrusions, and anti-slip pads are provided on the outer walls of the clamping plates.
[0011] Furthermore, the upper end of the placement plate is provided with two sets of guide grooves, and guide sliders are fixedly connected to both sides of the bottom of the two clamping plates. The outer wall of the guide slider is adapted to the size of the guide groove. The guide slider is slidably connected to the guide slide plate and the guide slide plate is fixedly installed inside the placement plate. Two drain pipes are provided inside the placement plate.
[0012] Compared with the prior art, the beneficial effects of this utility model are:
[0013] 1) By setting up a circulation structure, two sets of circulation pumps are driven to draw cooling water from the water collection tank along the inlet pipe. The filter element inside the filter is used to filter smaller debris. Then, the filtered cooling water is sprayed out through the nozzle on the outlet pipe to cool the stone surface, cool the wire saw and the stone, reduce the cutting temperature, reduce wire saw wear and stone thermal deformation, and reduce dust. At the same time, the sprayed water is filtered and reused, which greatly reduces water consumption, not only reducing production costs but also being relatively environmentally friendly.
[0014] 2) By setting up a clamping structure, the cylinder pushes the guide connecting plate on the limiting protrusion, causing the guide connecting plate to drive another guide connecting plate on the fixed plate to move relative to each other. This facilitates the relative movement of the two clamping plates to clamp and fix stones of different sizes, avoiding problems such as positional deviation causing dimensional deviations that affect the accuracy of the stone when the wire saw cuts the stone, and improving the stability of stone cutting. Attached Figure Description
[0015] Figure 1 This is a three-dimensional structural diagram of a wire saw for large stone materials in an embodiment of this utility model.
[0016] Figure 2 This is a schematic diagram of a partial motion structure of a wire saw for large stone materials in an embodiment of this utility model;
[0017] Figure 3 for Figure 1 Schematic diagram of a local structure;
[0018] Figure 4 This is a schematic diagram of the loop structure in an embodiment of the present invention;
[0019] Figure 5 This is a schematic diagram of the clamping structure in an embodiment of the present invention.
[0020] In the diagram: 1. Support frame; 2. Guide frame; 3. Movable baffle; 4. Beaded rope; 5. Mounting base; 51. Guide plate; 6. Stone body; 7. Clamping structure; 70. Guide wheel; 71. Placement plate; 710. Guide groove; 72. Cylinder; 73. Guide protrusion; 74. Guide connecting plate; 75. Positioning shaft; 76. Fixing plate; 77. Positioning seat; 78. Clamping plate; 79. Guide slider; 8. Circulation structure; 81. Circulation pump; 82. Inlet pipe; 83. Filter; 84. Filter element; 85. Outlet pipe; 86. Nozzle; 87. Limiting plate; 9. Protective plate. Detailed Implementation
[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0022] Example 1
[0023] Combination Figures 1-5 A large-scale stone wire saw includes a support frame 1, a guide frame 2 fixedly connected to the upper end of the support frame 1, and movable baffles 3 slidably connected to both sides of the guide frame 2. A beaded rope 4 is fixedly connected between the two movable baffles 3. A mounting base 5 is fixedly installed in the middle of the support frame 1. Two guide rails are fixedly installed above the mounting base 5. A clamping structure 7 is installed above the guide rails, and a stone body 6 is installed above the clamping structure 7. Protective plates 9 are fixedly installed on both sides of the upper end of the mounting base 5.
[0024] Both sides of the mounting base 5 are provided with a circulation structure 8. The circulation structure 8 includes a water inlet pipe 82 fixedly installed inside the mounting base 5 on both sides. One end of the water inlet pipe 82 is fixedly connected to a filter 83, and a filter element 84 is fixedly installed inside the filter 83. One end of the filter 83 is fixedly connected to a water outlet pipe 85, and a circulation pump 81 is fixedly connected inside the water outlet pipe 85. One end of the water outlet pipe 85 is fixedly provided with a nozzle 86.
[0025] See Figure 1 and Figure 5Furthermore, it is found that the mounting base 5 has a water collection tank inside, and the two sides of the water collection tank are connected to the water inlet pipe 82. The mounting base 5 has two guide plates 51 inside, and the outer wall of the mounting base 5 is fixedly provided with a water outlet. The outer walls of the circulating pump 81 and the water outlet pipe 85 are both fixedly provided with limit plates 87. The two sets of limit plates 87 are respectively fixedly installed on the outer wall of the mounting base 5 and the upper end of the support frame 1. The two nozzles 86 are positioned opposite to the beaded rope 4.
[0026] Specifically, by setting a guide plate 51, the cleaned water can be quickly dropped into the water collection tank. At the same time, a protective plate 9 is set on the upper end of the mounting base 5 to prevent the sprayed water from splashing out. Limiting plates 87 are set on both the circulating pump 81 and the outlet pipe 85 to limit their movement and improve their stability.
[0027] Example 2
[0028] See Figure 4 Furthermore, based on Embodiment 1, the clamping structure 7 includes a placement plate 71. Guide wheels 70 are rotatably connected to both sides of the bottom of the placement plate 71. The guide wheels 70 are adapted to guide rails. A cylinder 72 is fixedly installed inside the placement plate 71, and a guide protrusion 73 is fixedly connected to one end of the cylinder 72. A guide connecting plate 74 is rotatably mounted on the upper end of the guide protrusion 73. Two guide connecting plates 74 are provided in total. A positioning shaft 75 is rotatably mounted on the other end of each guide connecting plate 74, and a fixing plate 76 is fixedly mounted on both sides of the upper end of each positioning shaft 75. A positioning seat 77 is rotatably installed in the middle of the 6th section, and the bottom of the positioning seat 77 is fixedly installed inside the placement plate 71. Two clamping plates 78 are fixedly connected to the upper ends of the two guide protrusions 73 respectively, and the outer wall of the clamping plate 78 is provided with anti-slip pads. Two sets of guide grooves 710 are opened at the upper end of the placement plate 71. Guide sliders 79 are fixedly connected to both sides of the bottom of the two clamping plates 78. The outer wall of the guide slider 79 is adapted to the size of the guide groove 710. The guide slider 79 is slidably connected to the guide slide plate, and the guide slide plate is fixedly installed inside the placement plate 71. Two drain pipes are opened inside the placement plate 71.
[0029] Specifically, two sets of guide protrusions 73 move stably along the slots opened on the placement plate 71, causing the two clamping plates 78 to clamp and position stones of different sizes. At the same time, anti-slip pads are provided on the outer wall of the clamping plates 78 to improve their clamping stability. A drain pipe is provided inside the placement plate 71 to facilitate the flow of a small amount of water into the placement plate 71 and back into the water collection tank through the drain pipe, which facilitates the recycling of water.
[0030] Workflow: First, workers use a crane to transport large stones onto the placement plate 71 above the mounting base 5. At this point, external power is connected, driving the internal cylinder 72 to move the guide connecting plate 74 on the guide protrusion 73 forward. This causes the guide connecting plate 74 to rotate the fixing plate 76 on the positioning shaft 75 along the positioning seat 77. As the fixing plate 76 rotates, it causes the guide protrusion 73 of the other guide connecting plate 74 to move relative to the former, thereby causing the two clamping plates 78 to move relative to each other to clamp and position stones of different sizes. This prevents the stone from shifting position during wire sawing, which could cause dimensional deviations. Simultaneously, as the two clamping plates 78 move, they slide along the guide groove 710 on the guide slide plate using the bottom guide slider 79 to secure the stone. After the stone is fixed, the bottom guide wheel 70 of the placement plate 71... The guide slides along the guide rail to the appropriate position of the support frame 1. At this time, the drive control box drives the two sets of moving baffles 3 to move downward along the outer wall of the guide frame 2, causing the beaded rope 4 to perform wire sawing on the stone. When wire sawing the stone, the two sets of circulating pumps 81 drive the cooling water in the water collection tank to be drawn out along the water inlet pipe 82, and then through the filter 83. The internal filter element 84 filters out smaller debris, and then the filtered cooling water is sprayed out along the water outlet pipe 85 and the nozzle 86 to cool the stone surface. The cleaned water flows back to the water collection tank along the guide plate 51. At the same time, a small amount of water falls into the placement plate 71 along the guide groove 710 and is transported back to the water collection tank through the internal drain pipe. This process is repeated to facilitate the recycling and filtration of the used water, saving water resources.
[0031] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to the embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A wire saw for large-scale stone processing, characterized in that, The device includes a support frame, a guide frame fixedly connected to the upper end of the support frame, and movable baffles slidably connected to both sides of the guide frame. A beaded rope is fixedly connected between the two movable baffles. A mounting base is fixedly installed in the middle of the support frame. Two guide rails are fixedly installed above the mounting base. A clamping structure is installed above the guide rails, and a stone body is installed above the clamping structure. Protective plates are fixedly installed on both sides of the upper end of the mounting base. Both sides of the mounting base are provided with a circulation structure. The circulation structure includes a water inlet pipe fixedly installed inside the mounting base on both sides. One end of the water inlet pipe is fixedly connected to a filter, and a filter element is fixedly installed inside the filter. One end of the filter is fixedly connected to a water outlet pipe, and a circulation pump is fixedly connected inside the water outlet pipe. One end of the water outlet pipe is fixedly provided with a nozzle.
2. The wire saw equipment for large stone processing according to claim 1, characterized in that: The mounting base has a water collection trough inside, and the two sides of the water collection trough are connected to the water inlet pipe. The mounting base has two guide plates inside, and the outer wall of the mounting base has a water outlet fixedly installed.
3. The wire saw equipment for large-scale stone cutting according to claim 1, characterized in that: Limiting plates are fixedly installed on the outer walls of the circulating pump and the outlet pipe. Two sets of limiting plates are fixedly installed on the outer wall of the mounting base and the upper end of the support frame, respectively. The two nozzles are positioned relative to the beaded rope.
4. The wire saw equipment for large stone processing according to claim 1, characterized in that: The clamping structure includes a placement plate, with guide wheels rollingly connected to both sides of the bottom of the placement plate. The guide wheels are adapted to guide rails. A cylinder is fixedly installed inside the placement plate, and a guide protrusion is fixedly connected to one end of the cylinder. A guide connecting plate is rotatably installed on the upper end of the guide protrusion. There are two guide connecting plates in total.
5. A wire saw for large-scale stone processing according to claim 4, characterized in that: The other ends of the two guide connecting plates are rotatably mounted with positioning shafts, and the bottom of the positioning shafts are fixedly mounted with the upper two sides of the fixing plate. The middle of the fixing plate is rotatably mounted with a positioning seat, and the bottom of the positioning seat is fixedly mounted inside the placement plate. The upper ends of the two guide protrusions are respectively fixedly connected to two clamping plates, and the outer wall of the clamping plates is provided with anti-slip pads.
6. The wire saw equipment for large stone processing according to claim 5, characterized in that: The upper end of the placement plate is provided with two sets of guide grooves, and guide sliders are fixedly connected to both sides of the bottom of the two clamping plates. The outer wall of the guide slider is adapted to the size of the guide groove. The guide slider is slidably connected to the guide slide plate and the guide slide plate is fixedly installed inside the placement plate. Two drain pipes are provided inside the placement plate.