High-glossiness efficient cutting device
By designing a high-gloss, high-efficiency cutting device with stable cutting components and adjustable clamping components, the problems of rough edges and low efficiency in existing tile cutting technologies have been solved, achieving high-gloss and high-efficiency automated cutting results.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- PUJIANG RONGXUAN CRYSTAL CRAFTS CO LTD
- Filing Date
- 2025-02-10
- Publication Date
- 2026-05-19
AI Technical Summary
Existing small tile cutters are prone to producing rough edges on tiles during the cutting process, and they are difficult to adapt to the clamping and adjustment of irregularly shaped tiles, resulting in low gloss of the cut surface and low efficiency.
A high-gloss, high-efficiency cutting device was designed, comprising a stable cutting component, a fixed clamping component, and an adjustable clamping component. The cutting blade assembly is driven by a cylinder and a motor, combined with a scale and a central control system, to achieve automated cutting and adapt to different tile sizes.
It improves the flatness and gloss of the cut surface of the tile, enhances the stability and cutting efficiency of the tile, adapts to the clamping needs of tiles of different sizes, and reduces the error of manual cutting.
Smart Images
Figure CN224255737U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of ceramic tile cutting technology, and in particular to a high-gloss, high-efficiency cutting device. Background Technology
[0002] Tiles are a common building decoration material, typically used for floors, walls, and bathrooms. They are usually made from clay, quartz, feldspar, and other materials, fired at high temperatures. The surface can be smooth or matte, and various patterns and colors can be available. When laying tiles, small tile cutters are often used. However, existing small tile cutters mostly rely on manual cutting by workers. Manual cutting easily results in rough edges, leading to a low gloss finish. Furthermore, the structure of small tile cutters is relatively simple, making it difficult to adjust the clamping mechanism according to the tile shape when cutting irregularly shaped tiles, resulting in low efficiency for manual cutting. Therefore, we propose a high-gloss, high-efficiency cutting device. Utility Model Content
[0003] The purpose of this invention is to address the problems existing in the background technology by proposing a high-gloss and high-efficiency cutting device.
[0004] The technical solution of this utility model: A high-gloss, high-efficiency cutting device includes a cutting table. Mounting plates are installed at both ends of the cutting table. Stable cutting components are mounted on the two sets of mounting plates. Each stable cutting component includes a threaded rod and a guide rod between the two sets of mounting plates. A motor is mounted on one end of the threaded rod, located on one side of a set of mounting plates. A moving platform is mounted on the threaded rod and guide rod. A cylinder is mounted above the moving platform. The output end of the cylinder passes through the moving platform and is connected to a cutting blade assembly. A fixed clamping assembly is mounted at one end of the cutting table. The fixed clamping assembly includes an electric push rod, the output end of which is connected to a clamping frame. An adjustable clamping assembly is mounted at the end of the cutting table away from the fixed clamping assembly. The adjustable clamping assembly includes two sets of clamping plates located on one side above the cutting table. Half gears are mounted on the lower side of each clamping plate. A motor is mounted below one set of half gears, located below the cutting table. Multiple placement strips are mounted above the cutting table. A central control unit is mounted on one side above the cutting table.
[0005] Preferably, the mounting end of the mounting plate is installed corresponding to the upper side of the cutting table, the mounting plate is arranged in an "L" shape, the mounting end of the placement strip is installed corresponding to the cutting table, and a scale is provided on the upper side of the cutting table.
[0006] Preferably, each of the two sets of mounting plates has two sets of shaft holes, the threaded rod and the guide rod are installed corresponding to the shaft holes, and a buffer seat is fitted on the outer ring of one end of the threaded rod and the guide rod. The mounting end of the first motor is installed corresponding to one side of a set of mounting plates, and the output end of the first motor is installed corresponding to one end of the threaded rod.
[0007] Preferably, the mobile platform is provided with guide holes and threaded holes respectively, the threaded rod is installed corresponding to the threaded hole, the guide rod is installed corresponding to the guide hole, the mounting end of the cylinder is installed corresponding to the upper side of the mobile platform, and the mounting end of the cutting blade assembly is installed corresponding to the output end of the cylinder.
[0008] Preferably, the mounting end of the electric push rod is installed corresponding to the cutting table, a set of mounting plates are provided with mounting grooves, the outside of the electric push rod is installed corresponding to the mounting grooves, the mounting end of the clamping frame is installed corresponding to the output end of the electric push rod, the lower part of the clamping frame is installed corresponding to a set of placement strips, and the end of the clamping frame away from the electric push rod is set in a "V" shape.
[0009] Preferably, each set of clamps includes a back plate, a panel is provided on one side of the back plate, two sets of fixing rods are provided between the back plate and the panel, a buffer spring is sleeved on the outer ring of the fixing rod between the back plate and the panel, and a connecting plate is provided on the lower side of the back plate.
[0010] Preferably, a strip groove is provided on the cutting table near the adjustable clamping assembly. A connecting rod is provided on one side above each set of half gears. One end of the connecting rod is installed corresponding to one side of the connecting plate. The two sets of half gears are meshed and connected close to each other. A protective cover is provided below the cutting table on one side of the half gear. The output end of the second motor passes through the protective cover and is installed corresponding to one side of a set of half gears. The mounting end of the second motor is installed corresponding to one side of the protective cover.
[0011] Preferably, the mounting end of the central control unit is installed corresponding to the upper side of the cutting table, and the first motor, the cylinder, the electric push rod, and the second motor are all electrically connected to the central control unit.
[0012] Compared with the prior art, the present invention has the following beneficial technical effects:
[0013] This utility model has a simple overall structure. The setting of the stable cutting component can avoid manual cutting of tiles, which greatly improves the flatness of the tile cut surface and increases the efficiency of tile cutting. The setting of the fixed clamping component can stably place the tile, and by cooperating with the adjustable clamping component, it can be adapted to tiles of different sizes, which greatly improves the stability of the tile when placed. Attached Figure Description
[0014] Figure 1 This is a schematic diagram of the overall structure of this utility model;
[0015] Figure 2 This is a schematic diagram of the structure of this utility model from another perspective;
[0016] Figure 3 This is a partial cross-sectional view of the protective cover in this utility model.
[0017] Reference numerals: 1. Cutting table; 2. Mounting plate; 3. Stabilizing cutting assembly; 31. Threaded rod; 32. Guide rod; 33. Motor 1; 34. Moving platform; 35. Cylinder; 36. Cutting blade assembly; 4. Fixed clamping assembly; 41. Electric push rod; 42. Clamping frame; 5. Adjustable clamping assembly; 51. Clamping plate; 511. Back plate; 512. Front panel; 513. Fixing rod; 514. Buffer spring; 515. Connecting plate; 52. Half gear; 53. Motor 2; 54. Connecting rod; 6. Placement strip; 7. Central control; 8. Scale; 9. Buffer seat; 10. Protective cover. Detailed Implementation
[0018] The technical solution of this utility model will be further described below with reference to the accompanying drawings and specific embodiments. Example
[0019] like Figure 1-3 As shown, the present invention proposes a high-gloss and high-efficiency cutting device, including a cutting table 1. Mounting plates 2 are installed at both ends of the cutting table 1, with the mounting ends of the mounting plates 2 corresponding to the upper side of the cutting table 1. The mounting plates 2 are fixedly connected to the cutting table 1 and are arranged in an "L" shape. Multiple sets of placement strips 6 are arranged above the cutting table 1, with the mounting ends of the placement strips 6 corresponding to the cutting table 1 and fixedly connected to the cutting table 1. Gaps are left between the multiple sets of placement strips 6. The arrangement of multiple sets of placement strips 6 allows the tiles to be placed more stably during cutting operations and facilitates the operator's handling of the tiles. A scale 8 is provided on one side of the upper part of the cutting table 1, and the scale 8 is fixedly connected to the cutting table 1. The scale 8 allows the operator to directly view the cutting length.
[0020] Two sets of mounting plates 2 are equipped with a stabilizing cutting assembly 3. The stabilizing cutting assembly 3 includes a threaded rod 31 and a guide rod 32 between the two sets of mounting plates 2. Each set of mounting plates 2 has two sets of shaft holes. The threaded rod 31 and the guide rod 32 are installed correspondingly to the shaft holes. The threaded rod 31 is fixedly connected to the shaft hole, and the guide rod 32 is rotatably connected to the shaft hole. A buffer seat 9 is fitted on the outer ring of one end of the threaded rod 31 and the guide rod 32. The mounting end of the buffer seat 9 is installed corresponding to one side of the mounting plate 2. The inner ring of the buffer seat 9 fits against the outer ring of the threaded rod 31 and the guide rod 32. The buffer seat 9 can release the vibration received by the threaded rod 31 and the guide rod 32, thereby ensuring the operation. The stability of the threaded rod 31 and guide rod 32 is ensured, and the moving platform 34 is damped and buffered to prevent it from shaking when in contact with the mounting plate 2 during movement, which would adversely affect the tile cutting operation. One end of the threaded rod 31 is equipped with a motor 33 located on one side of the mounting plate 2. The mounting end of the motor 33 is correspondingly installed on one side of the mounting plate 2 and is fixedly connected to the mounting plate 2. The output end of the motor 33 is correspondingly installed on one end of the threaded rod 31 and is fixedly connected to one end of the threaded rod 31. The moving platform 34 is mounted on the threaded rod 31 and guide rod 32, and guide holes and threaded rods are respectively provided on the moving platform 34. A threaded rod 31 is installed correspondingly to a threaded hole and is threadedly connected to a moving platform 34 through the threaded hole. A guide rod 32 is installed correspondingly to a guide hole and is slidably connected to the moving platform 34 through the guide hole. A cylinder 35 is installed on top of the moving platform 34, with its mounting end corresponding to one side of the upper part of the moving platform 34. The mounting end of the cylinder 35 is fixedly connected to the moving platform 34. The moving platform 34 can drive the cylinder 35 to move along the guide rod 32. A pressure sensor is installed on the cylinder 35, which can set the pressure applied by the cylinder 35 to ensure the pressure applied during tile cutting. To ensure consistency, the output end of cylinder 35 passes through the moving platform 34 and is connected to the cutting blade assembly 36. The mounting end of the cutting blade assembly 36 is installed corresponding to the output end of cylinder 35, and the mounting end of the cutting blade assembly 36 is fixedly connected to the output end of cylinder 35. The setting of cylinder 35 can adjust the height of the cutting blade assembly 36, thereby enabling the cutting of tiles of different thicknesses. The setting of the stable cutting component 3 can perform cutting operations on tiles of different thicknesses, greatly improving cutting efficiency. At the same time, the setting of cylinder 35 can ensure that the cutting blade assembly 36 is always under stable pressure for cutting operations, avoiding the errors of manual cutting, and improving the gloss of the cut surface of the tile.
[0021] A fixed clamping assembly 4 is provided at one end of the cutting table 1. The fixed clamping assembly 4 includes an electric push rod 41. The mounting end of the electric push rod 41 is installed correspondingly to the cutting table 1 and is fixedly connected to the cutting table 1. A mounting plate 2 has a mounting groove. The outer side of the electric push rod 41 is installed correspondingly to the mounting groove and is fixedly connected to the inner wall of the mounting groove. A clamping frame 42 is connected to the output end of the electric push rod 41. The mounting end of the clamping frame 42 is installed correspondingly to the output end of the electric push rod 41 and is fixedly connected to one side of the clamping frame 42. The electric push rod 41 can push the clamping frame 42. The movement allows the clamping frame 42 to clamp one side of the tile. A set of placement strips 6 are installed correspondingly below the clamping frame 42. The corresponding installation of the clamping frame 42 and the placement strips 6 can limit and guide the movement of the clamping frame 42 through the set of placement strips 6, thereby ensuring the stability of the clamping frame 42 in the movement state. The end of the clamping frame 42 away from the electric push rod 41 is set in a "V" shape. The "V" shape of the clamping frame 42 can better clamp and stabilize the corner of the tile. The setting of the fixed clamping component 4 can be adjusted to clamp according to different specifications and sizes of tiles, thereby ensuring the stability of the tile in the cutting state.
[0022] An adjustable clamping assembly 5 is provided at one end of the cutting table 1 away from the fixed clamping assembly 4. The adjustable clamping assembly 5 includes two sets of clamping plates 51 located on one side above the cutting table 1. Each set of clamping plates 51 includes a back plate 511. The bottom of the back plate 511 is in contact with the upper side of the placement strip 6. A panel 512 is provided on one side of the back plate 511. Two sets of fixing rods 513 are provided between the back plate 511 and the panel 512. The two ends of the fixing rods 513 are fixedly connected to the back plate 511 and the panel 512, respectively. A buffer spring 514 is sleeved on the outer ring of the fixing rod 513 between the back plate 511 and the panel 512. One end of the spring 514 is fixedly connected to one side of the back plate 511, and the other end of the buffer spring 514 is fixedly connected to one side of the panel 512. The setting of the fixing rod 513 and the buffer spring 514 can buffer the vibration when the back plate 511 and the panel 512 are cutting the tile, thereby avoiding the situation of rough edges caused by vibration due to hard clamping of the tile. A connecting plate 515 is set on the lower side of the back plate 511. The mounting end of the connecting plate 515 is fixedly connected to the back plate 511. The two sets of clamping plates 51 can cooperate with each other to clamp and stabilize irregularly shaped tiles at different angles, and can also adapt to different specifications and sizes. For the tile clamping operation, half gears 52 are provided on one side of the lower part of the clamping plate 51. Two sets of half gears 52 are connected and meshed close to each other. A strip groove is opened on the cutting table 1 near the adjustable clamping component 5. A connecting rod 54 is provided on one side above each set of half gears 52. One end of the connecting rod 54 is installed corresponding to one side of the connecting plate 515 and is fixedly connected to the connecting plate 515. A motor 53 is provided below one set of half gears 52 and below the cutting table 1. A protective cover 10 is provided on one side of the half gears 52 below the cutting table 1. The mounting end of the protective cover 10 is fixed to the cutting table 1. The protective cover 10 can block and protect the half gear 52. The output end of the second motor 53 passes through the protective cover 10 and is installed on one side of a set of half gears 52. The output end of the second motor 53 is fixedly connected to a set of half gears 52. The mounting end of the second motor 53 is installed on one side of the protective cover 10. The mounting end of the second motor 53 is fixedly connected to the protective cover 10. The second motor 53 can drive the two sets of half gears 52 to rotate in opposite directions, so that the half gears 52 drive the two sets of clamps 51 to adjust the angle through the connecting rod 54, so that the two sets of clamps 51 can be quickly adjusted and adapted to the tile.
[0023] A central control unit 7 is installed on one side above the cutting table 1. The mounting end of the central control unit 7 is installed corresponding to the upper side of the cutting table 1. The mounting end of the central control unit 7 is fixedly connected to the cutting table 1. Motor 1 33, cylinder 35, electric push rod 41 and motor 2 53 are all electrically connected to the central control unit 7. The pressure sensor is electrically connected to the central control unit 7. The central control unit 7 can set the pressure of cylinder 35 through the pressure sensor. The setting of the central control unit 7 makes the device highly integrated, avoids the burrs that occur when cutting manually, and greatly improves the gloss and flatness of the cut surface of the tile.
[0024] In this embodiment, the operator first places the tile to be cut on the placement strip 6. Then, based on the characteristics of the tile, the operator sets the cutting pressure of the cylinder 35 through the central control 7. After the pressure is set, the operator adjusts the two sets of clamping plates 51 according to the placement angle of the tile, so that the second motor 53 is powered on. The operation of the second motor 53 drives a set of half gears 52 to rotate. The half gears 52 and the other half gears 52 rotate relative to each other through mutual meshing. The rotation of the half gears 52 drives the connecting plate 515 to rotate through the connecting rod 54. The rotation of the connecting plate 515 drives the panel 512 to rotate through the back plate 511, so that the angle between the two sets of clamping plates 51 is adjusted to be relative to the tile. The device is then adapted. The operator powers on the electric push rod 41, which drives the clamping frame 42 to slide along the placement strip 6, thus allowing the clamping frame 42 and the two sets of clamping plates 51 to stably clamp the tile. Then, the operator powers on the cylinder 35, which drives the cutting blade assembly 36 to contact the tile surface. Finally, the operator powers on the motor 33, which drives the threaded rod 31 to rotate. The rotation of the threaded rod 31, through its threaded connection with the moving platform 34, drives the moving platform 34 to slide along the guide rod 32. At this time, the cutting blade assembly 36 cuts the tile, thus completing the tile cutting operation and making the tile cut surface smooth and highly glossy.
[0025] The above-described specific embodiments are merely preferred embodiments of the present invention. Based on the technical solution of the present invention and the relevant teachings of the above embodiments, those skilled in the art can make various alternative improvements and combinations to the above-described specific embodiments.
Claims
1. A high-gloss high-efficiency cutting device comprising a cutting table (1), characterized in that: Mounting plates (2) are provided at both ends of the cutting table (1). Stable cutting components (3) are provided on both sets of mounting plates (2). Each stable cutting component (3) includes a threaded rod (31) and a guide rod (32) between the two sets of mounting plates (2). A motor (33) is provided at one end of the threaded rod (31) on one side of a set of mounting plates (2). A moving platform (34) is provided on the threaded rod (31) and the guide rod (32). A cylinder (35) is provided above the moving platform (34). The output end of the cylinder (35) passes through the moving platform (34) and is connected to a cutting blade assembly (36). A fixed... The clamping assembly (4) includes an electric push rod (41), the output end of which is connected to a clamping frame (42). An adjustable clamping assembly (5) is provided on one end of the cutting table (1) away from the fixed clamping assembly (4). The adjustable clamping assembly (5) includes two sets of clamping plates (51) located on one side above the cutting table (1). Half gears (52) are provided on the lower side of each clamping plate (51). A motor (53) is provided below one set of half gears (52) located below the cutting table (1). Multiple sets of placement strips (6) are provided above the cutting table (1). A central control (7) is provided on one side above the cutting table (1).
2. A high-gloss high-efficiency cutting device according to claim 1, wherein, The mounting end of the mounting plate (2) is installed corresponding to the upper side of the cutting table (1). The mounting plate (2) is arranged in an "L" shape. The mounting end of the placement strip (6) is installed corresponding to the cutting table (1). A scale (8) is provided on the upper side of the cutting table (1).
3. A high-gloss high-efficiency cutting device according to claim 1, wherein, Two sets of shaft holes are provided on both sets of mounting plates (2). The threaded rod (31) and guide rod (32) are installed in correspondence with the shaft holes. A buffer seat (9) is fitted on the outer ring of one end of the threaded rod (31) and guide rod (32). The mounting end of the motor (33) is installed in correspondence with one side of the mounting plate (2). The output end of the motor (33) is installed in correspondence with one end of the threaded rod (31).
4. A high-gloss high-efficiency cutting device according to claim 1, wherein, The mobile platform (34) is provided with guide holes and threaded holes respectively. The threaded rod (31) is installed in correspondence with the threaded hole, the guide rod (32) is installed in correspondence with the guide hole, the mounting end of the cylinder (35) is installed in correspondence with the upper side of the mobile platform (34), and the mounting end of the cutting blade assembly (36) is installed in correspondence with the output end of the cylinder (35).
5. A high-gloss high-efficiency cutting device according to claim 1, wherein, The mounting end of the electric push rod (41) is installed corresponding to the cutting table (1). A set of mounting plates (2) are provided with mounting grooves. The outside of the electric push rod (41) is installed corresponding to the mounting grooves. The mounting end of the clamping frame (42) is installed corresponding to the output end of the electric push rod (41). The bottom of the clamping frame (42) is installed corresponding to a set of placement strips (6). The end of the clamping frame (42) away from the electric push rod (41) is set in a "V" shape.
6. A high-gloss high-efficiency cutting device according to claim 1, wherein, Each group of the clamping plates (51) comprises a back plate (511) provided with a face plate (512) on one side, two groups of fixing rods (513) are arranged between the back plate (511) and the face plate (512), the outer ring of the fixing rod (513) is sleeved with a buffer spring (514) between the back plate (511) and the face plate (512), and a connecting plate (515) is arranged on the lower side of the back plate (511).
7. A high-gloss high-efficiency cutting device according to claim 1, wherein, A strip-shaped groove is formed on one end of the cutting table (1) close to the adjustable clamping assembly (5), a connecting rod (54) is arranged on one side above each group of the half gears (52), one end of the connecting rod (54) is correspondingly installed on one side of the connecting plate (515), two groups of the half gears (52) are meshed and connected on one side close to each other, a protection cover (10) is arranged on one side of the cutting table (1) below the half gears (52), the output end of the second motor (53) penetrates through the protection cover (10) and is correspondingly installed on one side of one group of the half gears (52), and the installation end of the second motor (53) is correspondingly installed on one side of the protection cover (10).
8. A high-gloss high-efficiency cutting device according to claim 1, wherein, The installation end of the central control (7) is correspondingly installed on one side above the cutting table (1), and the first motor (33), the air cylinder (35), the electric push rod (41) and the second motor (53) are all point electrically connected with the central control (7).