Profile deformation adjusting device

Abstract

The utility model belongs to the technical field of pultrusion profiles, and discloses a profile deformation adjusting device which comprises a bearing mechanism, a supporting mechanism and an adjusting mechanism. The bearing mechanism comprises a bearing frame, the supporting mechanism comprises a supporting frame and a supporting wheel, the supporting frame is arranged between the bearing frames and rotationally connected with the supporting wheel, the adjusting mechanism comprises two adjusting assemblies, the two adjusting assemblies are arranged on the two sides of the supporting wheel respectively, each adjusting assembly comprises an adjusting frame and an adjusting wheel, and the adjusting frames are connected to the supporting frame. When the sectional material is inserted between the two adjusting frames, the peripheral walls of the supporting wheel and the adjusting wheel abut against the two opposite sides of the sectional material respectively. Through the arrangement, the sectional material deformation adjusting device can conveniently adjust the deformation of the sectional material, and the working efficiency and quality are improved.

Description

Technical Field

[0001] This utility model relates to the field of pultruded profile technology, and in particular to a profile deformation adjustment device. Background Technology

[0002] In industrial production, the processing and manufacturing of profiles is an indispensable part of many fields. Because profiles can undergo certain heat deformation during the production process, which can even lead to product defects, it can adversely affect subsequent assembly, installation, or processing procedures, resulting in resource waste and low production efficiency.

[0003] Currently, the adjustment of profile deformation is generally done manually, such as by hammering or bending to make simple adjustments. However, this method has many drawbacks: on the one hand, manual operation is labor-intensive and inefficient; on the other hand, the accuracy of manual adjustment is difficult to guarantee, which cannot meet the requirements of high-precision processing.

[0004] Therefore, there is an urgent need for a profile deformation adjustment device to solve the above-mentioned technical problems. Utility Model Content

[0005] The purpose of this utility model is to provide a profile deformation adjustment device that can facilitate the adjustment of profile deformation, thereby improving work efficiency and quality.

[0006] To achieve this objective, the present invention adopts the following technical solution:

[0007] A profile deformation adjustment device, comprising:

[0008] Supporting mechanism, including support frame;

[0009] A support mechanism includes a support frame and support wheels, wherein the support frame is disposed between the bearing frames and is rotatably connected to the support wheels;

[0010] The adjustment mechanism includes two adjustment components, which are respectively disposed on both sides of the support wheel. Each adjustment component includes an adjustment frame and an adjustment wheel. The adjustment frame is connected to the support frame and rotatably connected to the adjustment wheel. When the profile is inserted between the two adjustment frames, the outer peripheral walls of the support wheel and the adjustment wheel abut against the opposite sides of the profile.

[0011] Optionally, the support frame includes a support plate extending in a horizontal direction, and multiple support wheels are provided, with the multiple support wheels spaced apart along the extension direction of the support plate.

[0012] Optionally, the adjustment frame includes a first adjustment plate and a second adjustment plate, the first adjustment plate is connected to the support frame, the second adjustment plate is connected to the first adjustment plate and is rotatably provided with the adjustment wheel, and the first adjustment plate and the second adjustment plate are set at an angle.

[0013] Optionally, multiple adjusting wheels are provided, and the multiple adjusting wheels are spaced apart along the extension direction of the second adjusting plate.

[0014] Optionally, the adjustment frame further includes a reinforcing plate disposed between the first adjustment plate and the second adjustment plate, with both ends of the reinforcing plate connected to the first adjustment plate and the second adjustment plate, respectively.

[0015] Optionally, the adjustment assembly further includes a first adjustment member, which is threadedly connected to the first adjustment plate and the support frame. When the first adjustment member rotates relative to the support frame, it can adjust the distance between the first adjustment plate and the support frame.

[0016] Optionally, the adjustment assembly further includes a limiting member, which passes through the first adjustment plate and the support frame to limit the first adjustment plate to the support frame.

[0017] Optionally, the support frame includes two opposing support rods, the support frame is disposed between the two support rods, and the adjustment assembly further includes a second adjustment member. The support rod is provided with a through adjustment groove that extends along the length of the support rod. The second adjustment member is slidably connected to the adjustment groove and threadedly connected to the support frame. When the second adjustment member abuts against the opening end of the adjustment groove, it can lock the support frame onto the support rod.

[0018] Optionally, the support frame has a cooling cavity and is provided with a water inlet and a water outlet, and the cooling cavity is connected to the outside through the water inlet and the water outlet.

[0019] Optionally, the supporting mechanism further includes a fixing plate, and the supporting frame is adjustablely disposed on the fixing plate.

[0020] The beneficial effects of this utility model are:

[0021] This utility model provides a profile deformation adjustment device, which includes a bearing mechanism, a support mechanism, and an adjustment mechanism. The bearing mechanism includes a bearing frame, and the support mechanism includes a support frame and a support wheel. The support frame is disposed between the bearing frames and rotatably connected to the support wheel. The adjustment mechanism includes two adjustment components, which are respectively disposed on both sides of the support wheel. Each adjustment component includes an adjustment frame and an adjustment wheel. The adjustment frame is connected to the support frame and rotatably connected to the adjustment wheel. When the profile is inserted between the two adjustment frames, the outer peripheral walls of the support wheel and the adjustment wheel abut against the opposite sides of the profile. Through the rolling contact between the support wheel and the adjustment wheel, a uniform and stable corrective force is applied to the profile, which can improve the corrective accuracy and work efficiency, reduce damage to the profile during the corrective process, and further improve the processing quality of the profile. With the above configuration, the profile deformation adjustment device of this application can easily adjust the deformation of the profile, improving work efficiency and quality. Attached Figure Description

[0022] Figure 1 This is a schematic diagram of the profile deformation adjustment device provided in this embodiment of the utility model;

[0023] Figure 2 yes Figure 1 A magnified view of a section at point A in the middle;

[0024] Figure 3 This is an exploded view of a portion of the structure of the profile deformation adjustment device provided in this embodiment of the utility model.

[0025] In the picture:

[0026] 100. Profiles;

[0027] 1. Bearing mechanism; 11. Bearing frame; 111. Support rod; 1111. Adjustment groove; 12. Fixing plate; 2. Supporting mechanism; 21. Support frame; 211. Support plate; 212. Inlet; 213. Outlet; 22. Support wheel; 3. Adjusting mechanism; 31. Adjusting component; 311. Adjusting frame; 3111. First adjusting plate; 3112. Second adjusting plate; 3113. Reinforcing plate; 312. Adjusting wheel; 313. First adjusting component; 314. Limiting component; 315. Second adjusting component. Detailed Implementation

[0028] The present invention will now be described in further detail with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the present invention and not intended to limit it. Furthermore, it should be noted that, for ease of description, the accompanying drawings show only the parts relevant to the present invention, not the entire structure.

[0029] In the description of this utility model, unless otherwise explicitly specified and limited, the terms "connected," "linked," and "fixed" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0030] In this invention, unless otherwise explicitly specified and limited, "above" or "below" the second feature can include direct contact between the first and second features, or contact between the first and second features through another feature between them. Furthermore, "above," "over," and "on top" of the second feature includes the first feature directly above or diagonally above the second feature, or simply indicates that the first feature is at a higher horizontal level than the second feature. "Below," "below," and "under" the second feature includes the first feature directly below or diagonally below the second feature, or simply indicates that the first feature is at a lower horizontal level than the second feature.

[0031] In the description of this embodiment, the terms "upper," "lower," "right," etc., refer to the orientation or positional relationship shown in the accompanying drawings. They are used only for ease of description and simplification of operation, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model. In addition, the terms "first" and "second" are only used for distinction in description and have no special meaning.

[0032] In industrial production, the processing and manufacturing of profiles is an indispensable part of many fields. Because profiles can undergo certain heat deformation during the production process, which can even lead to product defects, it can adversely affect subsequent assembly, installation, or processing procedures, resulting in resource waste and low production efficiency.

[0033] Currently, the adjustment of profile deformation is generally done manually, such as by hammering or bending to make simple adjustments. However, this method has many drawbacks: on the one hand, manual operation is labor-intensive and inefficient; on the other hand, the accuracy of manual adjustment is difficult to guarantee, which cannot meet the requirements of high-precision processing.

[0034] Therefore, there is an urgent need for a profile deformation adjustment device to solve the above-mentioned technical problems.

[0035] like Figures 1-3As shown, this embodiment provides a profile deformation adjustment device, which includes a bearing mechanism 1, a support mechanism 2, and an adjustment mechanism 3. The bearing mechanism 1 includes a bearing frame 11, the support mechanism 2 includes a support frame 21 and a support wheel 22, the support frame 21 is disposed between the bearing frames 11 and is rotatably connected to the support wheel 22, and the adjustment mechanism 3 includes two adjustment components 31, which are respectively disposed on both sides of the support wheel 22. Each adjustment component 31 includes an adjustment frame 311 and an adjustment wheel 312. The adjustment frame 311 is connected to the support frame 21 and is rotatably connected to the adjustment wheel 312. When the profile 100 is inserted between the two adjustment frames 311, the outer peripheral walls of the support wheel 22 and the adjustment wheel 312 respectively abut against the opposite sides of the profile 100.

[0036] In this embodiment, the bearing mechanism 1 includes a bearing frame 11, and the support mechanism 2 includes a support frame 21 and a support wheel 22. The support frame 21 is disposed between the bearing frames 11 and is rotatably connected to the support wheel 22. The adjustment mechanism 3 includes two adjustment components 31, which are respectively disposed on both sides of the support wheel 22. Each adjustment component 31 includes an adjustment frame 311 and an adjustment wheel 312. The adjustment frame 311 is connected to the support frame 21 and is rotatably connected to the adjustment wheel 312. When the profile 100 is inserted between the two adjustment frames 311, the outer peripheral walls of the support wheel 22 and the adjustment wheel 312 abut against the opposite sides of the profile 100. By the rolling contact of the support wheel 22 and the adjustment wheel 312 with the profile 100, a uniform and stable corrective force is applied to the profile 100, which can improve the corrective accuracy and work efficiency, reduce the damage to the profile 100 during the corrective process, and further improve the processing quality of the profile 100. With the above settings, the profile deformation adjustment device of this embodiment can easily adjust the deformation of the profile 100, thereby improving work efficiency and quality.

[0037] The specific structure of the profile deformation adjustment device is described below:

[0038] Specifically, the support frame 21 includes a support plate 211 extending horizontally, and multiple support wheels 22 spaced apart along the extension direction of the support plate 211. This allows the multiple support wheels 22 to provide uniform support force along the length of the profile 100, ensuring the profile 100 remains stable during the straightening process and preventing uneven straightening or secondary deformation caused by uneven local force. Simultaneously, operators can flexibly adjust the spacing between the support wheels 22 according to the length and shape of the profile 100, thereby enhancing the adaptability of the device.

[0039] Specifically, the adjustment frame 311 includes a first adjustment plate 3111 and a second adjustment plate 3112. The first adjustment plate 3111 is connected to the support frame 21, and the second adjustment plate 3112 is connected to the first adjustment plate 3111 and is rotatably equipped with an adjustment wheel 312. The first adjustment plate 3111 and the second adjustment plate 3112 are set at an angle, so that the adjustment wheel 312 can better abut against the surface of the profile 100 to adapt to the bending direction and degree of the profile 100.

[0040] More specifically, in this embodiment, the first adjusting plate 3111 and the second adjusting plate 3112 are perpendicular to each other, ensuring that the adjusting wheel 312 is in close contact with the surface of the profile 100, thereby achieving a highly efficient correction effect. In other embodiments, the included angle between the first adjusting plate 3111 and the second adjusting plate 3112 is 60 degrees or 80 degrees, and no specific angle is limited here.

[0041] Specifically, multiple adjusting wheels 312 are provided, and the multiple adjusting wheels 312 are spaced apart along the extension direction of the second adjusting plate 3112. The multiple adjusting wheels can provide uniform and continuous corrective force along the length direction of the profile 100, which further improves the uniformity and stability of the correction, avoids local over-correction or under-correction of the profile 100, and ensures that the deformation of the profile 100 is uniformly adjusted throughout the entire length direction.

[0042] Specifically, the adjustment frame 311 also includes a reinforcing plate 3113, which is disposed between the first adjustment plate 3111 and the second adjustment plate 3112. The two ends of the reinforcing plate 3113 are respectively connected to the first adjustment plate 3111 and the second adjustment plate 3112, thereby enhancing the overall structural strength of the adjustment frame 311 and ensuring that the adjustment frame 311 can withstand a large correction force without deformation during the correction process, thus guaranteeing the correction accuracy and the service life of the device.

[0043] Specifically, the adjustment assembly 31 also includes a first adjustment member 313, which is threadedly connected to the first adjustment plate 3111 and the support frame 21. When the first adjustment member 313 rotates relative to the support frame 21, it can adjust the distance between the first adjustment plate 3111 and the support frame 21, thereby facilitating the operator to adjust the distance between the first adjustment plate 3111 and the support frame 21 and improving the versatility and adjustment convenience of the device.

[0044] The first adjusting component 313 is made of bolts or screws. Operators can easily adjust the distance between the first adjusting plate 3111 and the support frame 21 by rotating the bolts or screws, thereby accommodating profiles 100 of different thicknesses. It is understood that the specific structure of the first adjusting component 313 is not limited in much, as long as it can achieve the above-mentioned functions.

[0045] Specifically, the adjustment assembly 31 also includes a limiting member 314, which passes through the first adjustment plate 3111 and the support frame 21 to limit the first adjustment plate 3111 to the support frame 21, which facilitates the assembly of the first adjustment plate 3111 and prevents the first adjustment plate 3111 from shifting position or loosening during the adjustment process.

[0046] The limiting component 314 is made of pin or limiting rod to ensure the stability and reliability of the correction process and avoid a decrease in correction accuracy due to the unstable position of the first adjusting plate 3111. It is understood that the specific structure of the limiting component 314 is not strictly limited, as long as it can achieve the above-mentioned functions.

[0047] Specifically, the support frame 11 includes two opposing support rods 111, and the support frame 21 is disposed between the two support rods 111. The adjustment assembly 31 also includes a second adjustment member 315. The support rod 111 is provided with a through adjustment groove 1111, which extends along the length of the support rod 111. The second adjustment member 315 is slidably connected to the adjustment groove 1111 and threadedly connected to the support frame 21. When the second adjustment member 315 abuts against the opening end of the adjustment groove 1111, it can lock the support frame 21 onto the support rod 111, so as to facilitate the height adjustment of the support frame 21 and improve the flexibility and stability of the adjustment operation.

[0048] The second adjusting component 315 is made of bolts or screws. Operators can loosen the bolts or screws to unlock the support frame 21 and adjust its height relative to the support rod 111. After the support frame 21 is properly positioned, the bolts or screws are tightened to hold it against the support rod 111, thus locking the support frame 21 back onto the support rod 111. This achieves height adjustment of the support frame 21, improving the adaptability and adjustment accuracy of the device and avoiding poor correction results caused by inconvenient height adjustment of the support frame 21. It is understood that the specific structure of the second adjusting component 315 is not strictly limited, as long as it achieves the aforementioned functions.

[0049] Specifically, the support frame 21 has a cooling chamber and is provided with an inlet 212 and an outlet 213. The cooling chamber is connected to the outside through the inlet 212 and the outlet 213. The coolant (such as water or ethylene glycol aqueous solution) forms a circulation cooling in the cooling chamber through the inlet 212 and the outlet 213. The flow of the coolant carries away the heat of the profile 100 itself, so that the corrected profile 100 is cooled and shaped in time, thereby ensuring the correction accuracy and the quality of the profile 100.

[0050] Specifically, the support mechanism 1 also includes a fixed plate 12, and the support frame 11 is adjustablely mounted on the fixed plate 12, so that the position of the support frame 11 can be flexibly adjusted according to actual processing needs, thereby improving the overall flexibility and adaptability of the device and better meeting the usage requirements of different processing scenarios.

[0051] More specifically, in this embodiment, the supporting mechanism 1 further includes a third adjusting member, and the supporting frame 11 further includes a support plate connected to the support rod 111. The support plate is provided with a through-groove that extends horizontally. The third adjusting member is slidably connected to the groove and threadedly connected to the fixed plate 12. When the third adjusting member abuts against the opening end of the groove, the support plate can be locked onto the fixed plate 12. It can be understood that through the cooperation of the third adjusting member and the groove, the position of the supporting frame 11 on the fixed plate 12 can be precisely and stably adjusted.

[0052] The third adjusting component uses bolts or screws. Operators can loosen the bolts or screws to unlock the support frame 11 and adjust its position relative to the fixed plate 12. After the support frame 11 is adjusted, the bolts or screws are tightened to hold the support plate against the fixed plate 12, thus locking the support frame 11 back onto the fixed plate 12. This achieves horizontal position adjustment of the support frame 11, further improving the flexibility and adaptability of the device. It is understood that the specific structure of the third adjusting component is not overly limited, as long as it achieves the aforementioned functions.

[0053] Obviously, the above embodiments of this utility model are merely examples for clearly illustrating the present utility model, and are not intended to limit the implementation of the present utility model. Those skilled in the art can make various obvious changes, readjustments, and substitutions without departing from the protection scope of this utility model. It is neither necessary nor possible to exhaustively describe all embodiments here. Any modifications, equivalent substitutions, and improvements made within the spirit and principles of this utility model should be included within the protection scope of the claims of this utility model.

Claims

1. A profile deformation adjustment device, characterized in that, include: The supporting mechanism (1) includes a support frame (11); The support mechanism (2) includes a support frame (21) and a support wheel (22). The support frame (21) is disposed between the bearing frames (11) and is rotatably connected to the support wheel (22). The adjustment mechanism (3) includes two adjustment components (31), which are respectively disposed on both sides of the support wheel (22). Each adjustment component (31) includes an adjustment frame (311) and an adjustment wheel (312). The adjustment frame (311) is connected to the support frame (21) and is rotatably connected to the adjustment wheel (312). When the profile (100) is inserted between the two adjustment frames (311), the outer peripheral walls of the support wheel (22) and the adjustment wheel (312) abut against the opposite sides of the profile (100).

2. The profile deformation adjustment device according to claim 1, characterized in that, The support frame (21) includes a support plate (211) extending in a horizontal direction, and multiple support wheels (22) are provided, with the multiple support wheels (22) spaced apart along the extension direction of the support plate (211).

3. The profile deformation adjustment device according to claim 1, characterized in that, The adjustment frame (311) includes a first adjustment plate (3111) and a second adjustment plate (3112). The first adjustment plate (3111) is connected to the support frame (21), and the second adjustment plate (3112) is connected to the first adjustment plate (3111) and is rotatably provided with the adjustment wheel (312). The first adjustment plate (3111) and the second adjustment plate (3112) are arranged at an angle.

4. The profile deformation adjustment device according to claim 3, characterized in that, The adjusting wheel (312) is provided in multiple ways, and the multiple adjusting wheels (312) are spaced apart along the extension direction of the second adjusting plate (3112).

5. The profile deformation adjustment device according to claim 3, characterized in that, The adjustment frame (311) also includes a reinforcing plate (3113), which is disposed between the first adjustment plate (3111) and the second adjustment plate (3112). The two ends of the reinforcing plate (3113) are respectively connected to the first adjustment plate (3111) and the second adjustment plate (3112).

6. The profile deformation adjustment device according to claim 3, characterized in that, The adjustment assembly (31) further includes a first adjustment member (313), which is threadedly connected to the first adjustment plate (3111) and the support frame (21). When the first adjustment member (313) rotates relative to the support frame (21), it can adjust the distance between the first adjustment plate (3111) and the support frame (21).

7. The profile deformation adjustment device according to claim 3, characterized in that, The adjustment assembly (31) further includes a limiting member (314), which passes through the first adjustment plate (3111) and the support frame (21) to limit the first adjustment plate (3111) to the support frame (21).

8. The profile deformation adjustment device according to claim 1, characterized in that, The support frame (11) includes two opposing support rods (111), and the support frame (21) is disposed between the two support rods (111). The adjustment assembly (31) further includes a second adjustment member (315). The support rod (111) is provided with a through adjustment groove (1111), which extends along the length of the support rod (111). The second adjustment member (315) is slidably connected to the adjustment groove (1111) and threadedly connected to the support frame (21). When the second adjustment member (315) abuts against the opening end of the adjustment groove (1111), it can lock the support frame (21) onto the support rod (111).

9. The profile deformation adjustment device according to claim 1, characterized in that, The support frame (21) has a cooling chamber and is provided with an inlet (212) and an outlet (213). The cooling chamber is connected to the outside through the inlet (212) and the outlet (213).

10. The profile deformation adjustment device according to any one of claims 1-9, characterized in that, The bearing mechanism (1) further includes a fixing plate (12), and the bearing frame (11) is adjustablely positioned on the fixing plate (12).

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