Non-woven fabric multi-layer composite pressing device

Abstract

The utility model discloses a non-woven fabric multilayer composite pressing device, which relates to the related field of non-woven fabric processing, and comprises a deviation rectifying component, a pressing component, a detection component and a cooling component, the rear end of the deviation rectifying component is fixedly connected with the pressing component, the rear end of the pressing component is fixedly connected with the detection component, and the cooling component is fixedly connected with the detection component. The front end of the pressing assembly is fixedly connected with the cooling assembly, the deviation rectifying assembly further comprises a deviation rectifying frame, and the rear end of the deviation rectifying frame is fixedly connected with the pressing assembly; the guide rollers are rotationally connected to the lower sides of the front end and the rear end of the deviation rectifying frame; the first sliding grooves are formed in the upper end and the lower end of the deviation rectifying frame; according to the device, through mechanical and electrical integration closed-loop control (deviation rectification, pressing, detection and cooling) and negative ion anti-static innovative design, a cooling assembly with triple breakthrough of zero defect, ultra-low consumption and full automation of non-woven fabric composite production is achieved, and irreplaceable equipment support is provided for the high-end non-woven fabric fields such as medical treatment and filtration.

Description

Technical Field

[0001] This utility model relates to the field of nonwoven fabric processing, specifically a nonwoven fabric multilayer composite pressing device. Background Technology

[0002] Non-woven fabric, also known as non-woven cloth, needle-punched cotton, or needle-punched non-woven fabric, is made from polyester fiber (PET) through a needle-punching process. It can be produced in various thicknesses, textures, and hardnesses. Non-woven fabric is characterized by its moisture-proof, breathable, flexible, lightweight, flame-retardant, non-toxic, odorless, inexpensive, and recyclable properties. It can be used in various industries, such as sound insulation, heat insulation, heating elements, masks, clothing, medical applications, and as filling materials.

[0003] For example, a nonwoven fabric multilayer ultrasonic composite device (authorization announcement number CN221089994U) relates to the field of ultrasonic composite technology. It includes an operating table, with an ultrasonic composite machine mounted on top. A lifting device is symmetrically arranged on the top of the operating table. The lifting device includes support columns, slide rails, hydraulic cylinders, hydraulic rods, and sliders. Support columns are symmetrically welded to the top of the operating table. Slide rails are formed on the outer walls of the support columns. Hydraulic cylinders are mounted on the top of the support columns. Hydraulic rods are sleeved at the bottom of the hydraulic cylinders. Sliders are welded to the bottom of the hydraulic rods. The sliders are slidably installed inside the slide rails, and a limiting device is provided on the outer wall of the sliders.

[0004] The above-mentioned device, through the combination of lifting and limiting devices, is convenient for fixing nonwoven fabrics of different thicknesses, so that the thickness of the nonwoven fabric is no longer limited. However, the above-mentioned device cannot achieve the triple breakthrough of "zero defects, ultra-low consumption, and full automation" in nonwoven fabric composite production through mechatronics closed-loop control (correction → pressing → detection → cooling) and negative ion antistatic design. Utility Model Content

[0005] Therefore, in order to overcome the above-mentioned shortcomings, this utility model provides a nonwoven fabric multilayer composite pressing device.

[0006] This invention is implemented as follows: a nonwoven fabric multilayer composite pressing device is constructed. The device includes a correction component, a pressing component, a detection component, and a cooling component. The rear end of the correction component is fixedly connected to the pressing component, the rear end of the pressing component is fixedly connected to the detection component, and the front end of the pressing component is fixedly connected to the cooling component. The correction component further includes: a correction frame, the rear end of which is fixedly connected to the pressing component; a guide wheel, rotatably connected to the lower sides of both ends of the correction frame; a first sliding groove, located at both ends of the correction frame; a sliding rod, fixedly connected to the middle of the lower end of the correction frame; a motor, fixedly connected to the left side of the upper end of the correction frame; a positive and negative threaded rod, rotatably connected to the middle of the upper end of the correction frame, with its left end fixedly connected to the right drive shaft of the motor; a correction rod, slidably connected to the correction frame via the first sliding groove; and a threaded groove located at the upper end of the correction rod.

[0007] Preferably, the pressing assembly includes: a pressing frame, the front end of which is fixedly connected to a straightening frame; a second sliding groove, the second sliding groove being disposed at both ends of the pressing frame; a heating steel roller, the heating steel roller being rotatably connected to the second sliding groove in the middle of the pressing frame; an electric push rod, the electric push rod being fixedly connected to the upper and lower ends of the pressing frame; a slide, the slide being slidably connected to the pressing frame through the second sliding groove; and a pressing roller, the left and right ends of which are rotatably connected to the slide.

[0008] Preferably, the detection assembly includes: a detection box, which is fixedly connected to the rear end of the pressing frame; a temperature sensor, which is fixedly connected to the right end of the inner wall of the detection box; a defect detection camera, which is fixedly connected to the upper and lower ends of the detection box; an infrared thermometer, which is fixedly connected to the right end of the inner wall of the pressing frame; a heat insulation plate, which is fixedly connected to the front end of the detection box; and a cooling discharge roller, which is rotatably connected to the rear side of the inside of the detection box at both its left and right ends.

[0009] Preferably, the cooling assembly includes: a display controller fixedly connected to the left end of the pressing frame; a negative ion generator fixedly connected to the upper and lower sides of the front end of the pressing frame; an air supply pipe fixedly connected to the negative ion generator at its left end; a first fan fixedly connected to the front right end of the pressing frame, with its upper and lower ends fixedly connected to the right end of the air supply pipe; a cooling diffuser fixedly connected to the upper and lower sides of the inner wall of the testing chamber; and a second fan fixedly connected to the middle of the cooling diffuser.

[0010] Preferably, the upper end of the correction rod is threadedly connected to the positive and negative threaded rods via a threaded groove.

[0011] Preferably, the lower end of the correction rod is slidably connected to the slide rod.

[0012] Preferably, the middle part of the carriage is fixedly connected to the electric push rod telescopic rod.

[0013] This utility model has the following advantages: This utility model provides an improved nonwoven fabric multilayer composite pressing device, which has the following improvements compared to similar equipment:

[0014] The present invention discloses a nonwoven multilayer composite pressing device. This device achieves a triple breakthrough in nonwoven composite production—"zero defects, ultra-low consumption, and full automation"—through electromechanical integrated closed-loop control (correction → pressing → detection → cooling) and innovative negative ion antistatic design. It provides irreplaceable equipment support for high-end nonwoven fields such as medical and filtration. Attached Figure Description

[0015] Figure 1 This is a schematic diagram of the structure of this utility model;

[0016] Figure 2 This is a schematic diagram of the correction component structure of this utility model;

[0017] Figure 3 This is a schematic diagram of the pressing component structure of this utility model;

[0018] Figure 4 This is a schematic diagram of the detection component structure of this utility model;

[0019] Figure 5 This is a schematic diagram of the cooling component structure of this utility model.

[0020] The components include: 1. Correction assembly, 11. Correction frame, 12. Guide wheel, 13. First slide groove, 14. Slide rod, 15. Motor, 16. Positive and negative threaded rod, 17. Correction rod, 18. Threaded groove, 2. Pressing assembly, 21. Pressing frame, 22. Second slide groove, 23. Heating steel roller, 24. Electric push rod, 25. Slide frame, 26. Pressing roller, 3. Detection assembly, 31. Detection box, 32. Temperature sensor, 33. Defect detection camera, 34. Infrared thermometer, 35. Heat insulation plate, 36. Cooling guide roller, 47. Cooling assembly, 48. Display controller, 41. Negative ion generator, 42. Air duct, 43. First fan, 44. Cooling diffuser frame, 45. Second fan, 46. Detailed Implementation

[0021] The following is in conjunction with the appendix Figures 1-5The principles and features of this utility model are described below. The examples given are for illustrative purposes only and are not intended to limit the scope of this utility model. The utility model is described more specifically in the following paragraphs by way of example with reference to the accompanying drawings. The advantages and features of this utility model will become clearer from the following description. It should be noted that the drawings are all in a very simplified form and use non-precise proportions, and are only used to facilitate and clarify the illustration of the embodiments of this utility model.

[0022] It should be noted that when a component is described as "fixed to" another component, it can be directly on the other component or may have a component in between. When a component is considered "connected to" another component, it can be directly connected to the other component or may have a component in between. When a component is considered "set on" another component, it can be directly set on the other component or may have a component in between. The terms "vertical," "horizontal," "left," "right," and similar expressions used in this document are for illustrative purposes only.

[0023] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention pertains. The terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention. The term "and / or" as used herein includes any and all combinations of one or more of the associated listed items.

[0024] Example 1:

[0025] Please see Figures 1-5 This utility model discloses a nonwoven fabric multilayer composite pressing device, comprising a correction component 1, a pressing component 2, a detection component 3, and a cooling component 4. The rear end of the correction component 1 is fixedly connected to the pressing component 2, the rear end of the pressing component 2 is fixedly connected to the detection component 3, and the front end of the pressing component 2 is fixedly connected to the cooling component 4. The correction component 1 further includes a correction frame 11, the rear end of which is fixedly connected to the pressing component 2; guide wheels 12 are rotatably connected to the lower sides of the front and rear ends of the correction frame 11; a first sliding groove 13 is provided at the upper and lower ends of the correction frame 11; a sliding rod 14 is fixedly connected to the middle of the lower end of the correction frame 11; and a motor 15 is fixedly mounted. Connected to the upper left side of the correction frame 11, the motor 15 can drive the positive and negative threaded rods 16 to rotate after starting. When the positive and negative threaded rods 16 rotate, they can drive the two sets of correction rods 17 to move left and right. The positive and negative threaded rods 16 are rotatably connected to the middle of the upper end of the correction frame 11. The left end of the positive and negative threaded rods 16 is fixedly connected to the right end drive shaft of the motor 15. The correction rods 17 are slidably connected to the correction frame 11 through the first sliding groove 13. The threaded groove 18 is provided at the upper end of the correction rods 17. The upper end of the correction rods 17 is threadedly connected to the positive and negative threaded rods 16 through the threaded groove 18. The lower end of the correction rods 17 is slidably connected to the slide rod 14.

[0026] The pressing assembly 2 has a pressing frame 21 whose front end is fixedly connected to the correction frame 11. The second slide groove 22 is located at both ends of the pressing frame 21. The heating steel roller 23 is rotatably connected to the second slide groove 22 in the middle of the pressing frame 21. The electric push rod 24 is fixedly connected to the upper and lower ends of the pressing frame 21. After the two sets of electric push rods 24 are started, they can drive the slide 25 and its upper components to move up or down, so that the pressing roller 26 approaches or moves away from the heating steel roller 23. The slide 25 is slidably connected to the pressing frame 21 through the second slide groove 22. The left and right ends of the pressing roller 26 are rotatably connected to the slide 25. The middle part of the slide 25 is fixedly connected to the telescopic rod of the electric push rod 24.

[0027] The detection assembly 3 includes a detection box 31 fixedly connected to the rear end of the pressing frame 21, a temperature sensor 32 fixedly connected to the right end of the inner wall of the detection box 31, which can detect the temperature inside the detection box 31 after being activated, a defect detection camera 33 fixedly connected to the upper and lower ends of the detection box 31, an infrared thermometer 34 fixedly connected to the right end of the inner wall of the pressing frame 21, which can detect the temperature inside the pressing frame 21 after being activated, a heat insulation plate 35 fixedly connected to the front end of the detection box 31, and a cooling guide roller 36 rotatably connected to the rear side of the inside of the detection box 31 at both ends.

[0028] This utility model provides an improved nonwoven fabric multilayer composite pressing device, the working principle of which is as follows:

[0029] First, when using this device, place it in the work area and then connect it to an external power source to provide the necessary electrical energy for its operation.

[0030] Secondly, when this device is needed, the multi-layer nonwoven fabric can be pulled through the space between the two sets of correction rods 17, then pulled through the hollowed-out groove in the middle of the two sets of heating steel rollers 23, pressing rollers 26 and heat insulation plate 35 into the detection box 31, then through the space between the two sets of cooling guide rollers 36 and out of the rear end of the detection box 31. Then, the motor 15 is started by controlling the display controller 41. After the motor 15 starts, it can drive the positive and negative threaded rods 16 to rotate. When the positive and negative threaded rods 16 rotate, they can drive the two sets of correction rods 17 to move left and right to correct the multi-layer nonwoven fabric, so that the multi-layer nonwoven fabric is in the middle of the correction frame 11 to avoid deviation. Then, the two sets of electric push rods 24 are controlled to start and drive the slide 25 and its upper components to move up or down, so that the pressing roller 26 is close to or away from the heating steel roller 23 to correct the multi-layer nonwoven fabric. The pressing pressure applied to the nonwoven fabric is adjusted, and the heating steel roller 23 and infrared thermometer 34 can be activated simultaneously. After the heating steel roller 23 is activated, it can generate heat and transfer heat to the nonwoven fabric contact interface, causing the adhesive components (low melting point fibers, hot melt adhesive, etc.) at the interface to melt and activate, forming a viscous flow state. This allows the molten adhesive components to flow, penetrate, and mix between the interfaces, tightly pressing the multiple layers of nonwoven fabric together and expelling any trapped air bubbles. After the infrared thermometer 34 is activated, it can detect the temperature of the heating steel roller 23 and send the detected temperature data to the display controller 41 for processing and display. The display controller 41 can then control the temperature of the heating steel roller 23 based on the temperature data to prevent the heating steel roller 23 from emitting too high or too low temperatures that could affect the pressing effect.

[0031] Example 2:

[0032] Please see Figures 1-5 Compared with Embodiment 1, this embodiment of the nonwoven fabric multilayer composite pressing device further includes: a cooling component 4, a display controller 41 fixedly connected to the left end of the pressing frame 21, a negative ion generator 42 fixedly connected to the upper and lower sides of the front end of the pressing frame 21, an air duct 43 fixedly connected to the left end of the negative ion generator 42, a first fan 44 fixedly connected to the front right end of the pressing frame 21, the upper and lower ends of the first fan 44 fixedly connected to the right end of the air duct 43, a cooling diffuser frame 45 fixedly connected to the upper and lower sides of the inner wall of the detection box 31, and a second fan 46 fixedly connected to the middle of the cooling diffuser frame 45.

[0033] In this embodiment:

[0034] When cooling of the nonwoven fabric after pressing is required, the negative ion generator 42 and the first fan 44 can be started via the display controller 41 when the nonwoven fabric is inserted between the pressing frames 21. After the negative ion generator 42 is started, negative ions are generated. After the first fan 44 is started, external air is drawn in and delivered to the negative ion generator 42 through the air duct 43, blowing the negative ions onto the nonwoven fabric for anti-static purposes. At the same time, the defect detection camera 33 and the infrared thermometer 34 can be started. After the defect detection camera 33 is started, the surface of the output nonwoven fabric can be detected. After the infrared thermometer 34 is started, the temperature inside the detection box 31 can be detected. The defect detection camera 33 and infrared thermometer 34 can send the detected images and temperature data to the display controller 41 via a data cable for processing and display. The display controller 41 can display the detected defects on the surface of the nonwoven fabric to alert the staff. The display controller 41 can also control the second fan 46 to start based on the temperature data. After the second fan 46 starts, it can blow external air into the detection box 31 to cool the pressed nonwoven fabric to the specified temperature and quickly remove the heat, so that the molten adhesive layer solidifies and crystallizes, firmly fixing the multi-layer structure together and giving the composite material the final physical form and dimensional stability.

[0035] This utility model provides an improved nonwoven multilayer composite pressing device. This device achieves a triple breakthrough in nonwoven composite production—"zero defects, ultra-low consumption, and full automation"—through electromechanical integrated closed-loop control (correction → pressing → detection → cooling) and innovative negative ion antistatic design. It provides irreplaceable equipment support for high-end nonwoven fields such as medical and filtration.

[0036] The above describes the basic principles, main features, and advantages of this utility model. All standard parts used in this utility model can be purchased from the market, and irregularly shaped parts can be customized according to the description and drawings. The specific connection methods for each part all adopt conventional methods such as bolts, rivets, and welding, which are mature technologies in the prior art. The machinery, parts, and equipment all adopt conventional models in the prior art, and the circuit connections adopt conventional connection methods in the prior art, which will not be detailed here.

[0037] The above description of the disclosed embodiments enables those skilled in the art to make or use the present invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the present invention. Therefore, the present invention is not to be limited to the embodiments shown herein, but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.

Claims

1. A nonwoven multilayer composite pressing device, comprising a web-correcting component (1), a pressing component (2), a detection component (3), and a cooling component (4), wherein the rear end of the web-correcting component (1) is fixedly connected to the pressing component (2), the rear end of the pressing component (2) is fixedly connected to the detection component (3), and the front end of the pressing component (2) is fixedly connected to the cooling component (4), characterized in that: The correction component (1) further includes: The alignment frame (11) is fixedly connected to the pressing assembly (2) at its rear end; Guide wheel (12), the guide wheel (12) is rotatably connected to the lower sides of the front and rear ends of the correction frame (11); The first slide groove (13) is provided at both the upper and lower ends of the correction frame (11); A slide rod (14) is fixedly connected to the middle of the lower end of the correction frame (11); Motor (15), the motor (15) is fixedly connected to the upper left side of the correction frame (11); A positive and negative threaded rod (16) is rotatably connected to the middle of the upper end of the correction frame (11), and the left end of the positive and negative threaded rod (16) is fixedly connected to the right end drive shaft of the motor (15). The correction rod (17) is slidably connected to the correction frame (11) through the first sliding groove (13); Threaded groove (18) is provided at the upper end of the correction rod (17).

2. The nonwoven fabric multilayer composite pressing device according to claim 1, characterized in that: The pressing assembly (2) includes: A pressing frame (21) is fixedly connected at its front end to a correction frame (11); The second slide groove (22) is provided at both ends of the pressing frame (21); Heating steel roller (23), which is rotatably connected to the second slide groove (22) in the middle of the pressing frame (21); Electric push rod (24), which is fixedly connected to the upper and lower ends of the pressing frame (21); The slide (25) is slidably connected to the pressing frame (21) via a second slide groove (22); The pressing roller (26) is rotatably connected to the slide (25) at both ends.

3. The nonwoven fabric multilayer composite pressing device according to claim 2, characterized in that: The detection component (3) includes: The test box (31) is fixedly connected to the rear end of the pressing frame (21); Temperature sensor (32), the temperature sensor (32) is fixedly connected to the right end of the inner wall of the detection box (31); A defect detection camera (33) is fixedly connected to the upper and lower ends of the detection box (31); Infrared thermometer (34), the infrared thermometer (34) is fixedly connected to the right end of the inner wall of the pressing frame (21); Heat insulation plate (35), the heat insulation plate (35) is fixedly connected to the front end of the test box (31); Cooling output roller (36) is rotatably connected to the rear side of the inside of the detection box (31) at both ends.

4. The nonwoven fabric multilayer composite pressing device according to claim 3, characterized in that: The cooling assembly (4) includes: Display controller (41), which is fixedly connected to the left end of the pressing frame (21); Negative ion generator (42), the negative ion generator (42) is fixedly connected to the upper and lower sides of the front end of the pressing frame (21); Air duct (43), the left end of which is fixedly connected to negative ion generator (42); The first fan (44) is fixedly connected to the front right side of the pressing frame (21), and the upper and lower ends of the first fan (44) are fixedly connected to the right end of the air supply pipe (43). Cooling diffuser (45) is fixedly connected to the upper and lower sides of the inner wall of the test box (31); The second fan (46) is fixedly connected to the middle of the cooling diffuser frame (45).

5. The nonwoven fabric multilayer composite pressing device according to claim 4, characterized in that: The upper end of the correction rod (17) is threadedly connected to the positive and negative thread rod (16) through the threaded groove (18).

6. The nonwoven fabric multilayer composite pressing device according to claim 5, characterized in that: The lower end of the correction rod (17) is slidably connected to the slide rod (14).

7. The nonwoven fabric multilayer composite pressing device according to claim 6, characterized in that: The middle part of the slide (25) is fixedly connected to the telescopic rod of the electric push rod (24).

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