Semi-automatic filling equipment

By designing a semi-automatic filling device, which utilizes a conveyor and induction fiber optic cable in conjunction with a telescopic cylinder and motor, automated filling of fluid products has been achieved. This solves the problems of low efficiency and safety hazards associated with manual filling, and improves production efficiency and safety.

CN224258238UActive Publication Date: 2026-05-19WUHAN PONKONG SCI&TECH
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
WUHAN PONKONG SCI&TECH
Filing Date
2025-03-21
Publication Date
2026-05-19

AI Technical Summary

Technical Problem

Small-scale chemical product manufacturing plants face problems such as high labor costs, high labor intensity, low efficiency, and safety hazards when filling canned fluid, semi-fluid, or fluid-like products.

Method used

A semi-automatic filling device was designed, which uses conveyor one and conveyor two together as a conveying channel. The position of the empty barrel is sensed by the sensing fiber optic cable. The telescopic cylinder and telescopic motor drive the baffle and filling device to limit and fill. Combined with the real-time weighing of the weighing belt, the automatic filling is realized.

Benefits of technology

The automated filling process has been achieved, reducing labor costs, decreasing labor intensity, improving efficiency, and eliminating safety hazards.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of filling equipment, and particularly relates to semi-automatic filling equipment which comprises a connecting frame, a mounting plate is integrally formed and connected to the top of the connecting frame, a weighing belt is connected to the bottom of the inner side of the connecting frame, an induction optical fiber is arranged at the position, corresponding to the weighing belt, of the connecting frame, and a second conveying frame is in butt joint with the output end of the weighing belt. The guide assembly is connected to the mounting plate and guides a filling barrel conveyed by the first conveying frame, the filling assembly is arranged on the mounting plate and fills the filling barrel, the first conveyor is matched with the second conveying frame and serves as a conveying channel to convey the filling barrel, after the sensing optical fiber senses the position of an empty barrel, the telescopic air cylinder works, the baffle stretches out, the empty barrel is limited through the baffle, and the filling barrel is filled with the filling barrel. And then the telescopic motor drives the filling device to move downwards, a pipe opening of the filling device extends into the filling empty barrel for filling, the weighing belt weighs in real time, and after the set weight is reached, the baffle is retracted, and the filling device is conveyed to the next assembly line through the second conveying frame.
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Description

Technical Field

[0001] This utility model relates to the field of filling equipment technology, specifically a semi-automatic filling device. Background Technology

[0002] When filling some fluid, semi-fluid, or fluid-like products, some small chemical product manufacturing plants currently use a relatively outdated fully manual filling process, which is characterized by high labor costs, high labor intensity, low efficiency, and safety hazards. Therefore, there is an urgent need to provide a semi-automatic filling equipment. Utility Model Content

[0003] The purpose of this section is to outline some aspects of the embodiments of this utility model and to briefly introduce some preferred embodiments. Simplifications or omissions may be made in this section, as well as in the abstract and title of this application, to avoid obscuring the purpose of these documents; however, such simplifications or omissions should not be used to limit the scope of this utility model.

[0004] Therefore, the purpose of this utility model is to provide a semi-automatic filling equipment. Conveyor 1 and conveyor 2 work together as a conveying channel to transport filling barrels. After the optical fiber senses the position of the empty barrel, the telescopic cylinder works to extend the baffle and limit the empty barrel. Then, the telescopic motor drives the filling device to move down and insert the nozzle of the filling device into the empty barrel for filling. The weighing belt weighs the barrel in real time. When the set weight is reached, the baffle is retracted and the barrel is transported to the next production line by conveyor 2.

[0005] To solve the above-mentioned technical problems, according to one aspect of the present invention, the present invention provides the following technical solution:

[0006] A semi-automatic filling device, comprising:

[0007] As a connecting frame for connecting base, the top of the connecting frame is integrally formed with a mounting plate, the bottom of the inner side of the connecting frame is connected with a weighing belt, and the connecting frame is equipped with a sensing fiber optic cable corresponding to the position of the weighing belt.

[0008] Conveyor 1 is connected to the front end of the connecting frame, and conveyor 2 is connected to the rear end of the connecting frame. Conveyor 2 is connected to the output end of the weighing belt.

[0009] The guide assembly, connected to the mounting plate, guides the filling barrels conveyed by the conveyor.

[0010] The filling assembly, located on the mounting plate, is used to fill the filling barrels.

[0011] In a preferred embodiment of the semi-automatic filling equipment described in this utility model, the guiding assembly includes a motor mounted on the top of the mounting plate and a double-ended lead screw rotatably connected to the bottom of the mounting plate.

[0012] In a preferred embodiment of the semi-automatic filling equipment described in this utility model, the motor output end extends to the bottom of the mounting plate, the motor output end is connected to the driving bevel gear, and the double-ended lead screw is connected to the driven bevel gear that drives the driving bevel gear.

[0013] As a preferred embodiment of the semi-automatic filling equipment described in this utility model, both ends of the double-ended lead screw are screwed with sliding plates, the bottom end of the sliding plates is integrally formed and connected to a limiting plate, and the sliding plates slide in cooperation with the bottom of the mounting plate.

[0014] As a preferred embodiment of the semi-automatic filling equipment described in this utility model, the filling component includes a telescopic motor connected to the bottom of the mounting plate, the telescopic motor being positioned above the weighing belt, and the movable end of the telescopic motor being connected to the filling device.

[0015] In a preferred embodiment of the semi-automatic filling equipment described in this utility model, a telescopic cylinder is connected to the bottom of the mounting plate corresponding to the rear side of the telescopic motor, and a baffle is connected to the movable end of the telescopic cylinder.

[0016] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0017] 1. Conveyor 1 and Conveyor 2 work together as a conveying channel to transport filling barrels. After the optical fiber senses the position of the empty barrel, the telescopic cylinder works to extend the baffle and limit the empty barrel. Then, the telescopic motor drives the filling device to move down and insert the nozzle of the filling device into the empty barrel for filling. The weighing belt weighs the barrel in real time. When the set weight is reached, the baffle is retracted and the barrel is transported to the next production line by Conveyor 2.

[0018] 2. During the conveying process, the motor drives the linkage gear set composed of the driving bevel gear and the driven bevel gear to rotate, which in turn drives the double-headed screw to rotate, causing the two sets of sliding plates to move relative to each other, thereby changing the relative position between the two sets of limiting plates and guiding the conveyed empty filling barrels. Attached Figure Description

[0019] To more clearly illustrate the technical solutions of the embodiments of this utility model, the present utility model will be described in detail below with reference to the accompanying drawings and detailed embodiments. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort. Among them:

[0020] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0021] Figure 2 This is a schematic diagram of part of the structure of this utility model;

[0022] Figure 3 This is a side view of the structure of this utility model;

[0023] Figure 4 This is a schematic diagram of the filling component structure of this utility model.

[0024] In the diagram: 100 connecting frame, 110 mounting plate, 120 weighing belt, 130 sensing fiber optic cable, 200 conveyor one, 210 conveyor two, 300 guide assembly, 310 motor, 311 driving bevel gear, 320 double-ended lead screw, 321 driven bevel gear, 330 sliding plate, 331 limit plate, 400 filling assembly, 410 telescopic motor, 411 filling device, 420 telescopic cylinder, 421 baffle. Detailed Implementation

[0025] To make the above-mentioned objectives, features and advantages of this utility model more apparent and understandable, the specific embodiments of this utility model will be described in detail below with reference to the accompanying drawings.

[0026] Many specific details are set forth in the following description in order to provide a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Those skilled in the art can make similar extensions without departing from the spirit of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.

[0027] Secondly, this utility model is described in detail with reference to the schematic diagrams. When describing the embodiments of this utility model, for ease of explanation, the cross-sectional views showing the device structure may be partially enlarged, not according to the usual scale. Furthermore, the schematic diagrams are merely examples and should not limit the scope of protection of this utility model. In addition, in actual manufacturing, the three-dimensional spatial dimensions of length, width, and depth should be included.

[0028] To make the objectives, technical solutions, and advantages of this utility model clearer, the embodiments of this utility model will be described in further detail below with reference to the accompanying drawings.

[0029] This utility model provides a semi-automatic filling device; please refer to [link / reference]. Figure 1-4 It includes a connecting frame 100, a conveyor 200, a guiding assembly 300, and a filling assembly 400;

[0030] Please continue reading. Figure 1-3The connecting frame 100, which serves as the connecting base, has an integrally formed mounting plate 110 on its top. The bottom inner side of the connecting frame 100 is connected to a weighing belt 120 via a connecting bolt. The weighing belt 120 is used to weigh the filling barrel in real time. A sensing fiber optic cable 130 is threaded onto the connecting frame 100 at the position corresponding to the weighing belt 120. The sensing fiber optic cable 130 is used to sense when the filling barrel is empty.

[0031] Please continue reading. Figure 1-3 Conveyor 1 200 is connected to the front end of connector frame 100 via connecting bolts. Conveyor 2 211 is threadedly connected to the rear end of connector frame 100. Conveyor 2 211 is connected to the output end of weighing belt 120. Conveyor 1 200 and Conveyor 2 211 cooperate to serve as a conveying channel.

[0032] Please continue reading. Figure 1 , Figure 2 and Figure 4 The guide assembly 300 is connected to the mounting plate 110 and guides the filling barrels conveyed by the conveyor 200.

[0033] The guide assembly 300 includes a motor 310 threadedly connected to the top of the mounting plate 110 and a double-ended lead screw 320 rotatably connected to the bottom of the mounting plate 110. The output end of the motor 310 extends to the bottom of the mounting plate 110 and is connected to a driving bevel gear 311. A driven bevel gear 321 that is in transmission cooperation with the driving bevel gear 311 is connected to the double-ended lead screw 320. Slide plates 330 are threaded onto both ends of the double-ended lead screw 320. A limit plate 331 is integrally formed at the bottom end of the slide plate 330 and slides with the bottom of the mounting plate 110. When the double-ended lead screw 320 rotates, the slide plate 330 moves along the double-ended lead screw 320 (refer to the threaded feed structure).

[0034] action:

[0035] When the motor 310 is working, it drives the linkage gear set composed of the driving bevel gear 311 and the driven bevel gear 321 to rotate, which in turn drives the double-headed screw 320 to rotate, causing the two sets of sliding plates 330 to move relative to each other, which in turn causes the relative position between the two sets of limiting plates 331 to change, guiding the conveyed empty filling barrel.

[0036] Please continue reading. Figure 3-4 The filling component 400 is mounted on the mounting plate 110 and fills the filling barrel;

[0037] The filling assembly 400 includes a telescopic motor 410 threadedly connected to the bottom of the mounting plate 110. The telescopic motor 410 is positioned above the weighing belt 120. A filling device 411 is threadedly mounted on the movable end of the telescopic motor 410. A telescopic cylinder 420 is threadedly connected to the bottom of the mounting plate 110 corresponding to the rear side of the telescopic motor 410. A baffle 421 is connected to the movable end of the telescopic cylinder 420.

[0038] action:

[0039] After the sensing fiber optic cable 130 senses the position of the empty barrel, the telescopic cylinder 420 works to extend the baffle 421 and limit the empty barrel through the baffle 421. Then the telescopic motor 410 drives the filling device 411 to move down and insert the nozzle of the filling device 411 into the empty barrel for filling.

[0040] Working principle: When this utility model is in use, conveyor 200 and conveyor 211 work together as a conveying channel to transport the filling barrels. After the sensing fiber optic cable 130 senses the position of the empty barrel, the telescopic cylinder 420 works to extend the baffle 421 and limit the empty barrel. Then, the telescopic motor 410 drives the filling device 411 to move down and insert the nozzle of the filling device 411 into the empty barrel for filling. The weighing belt 120 weighs the barrel in real time. When the set weight is reached, the baffle 421 is retracted and the barrel is transported to the next production line by conveyor 211.

[0041] Furthermore, during the conveying process via conveyor 200, motor 310 drives the linkage gear set composed of driving bevel gear 311 and driven bevel gear 321 to rotate, which in turn drives double-headed screw 320 to rotate, causing the two sets of sliding plates 330 to move relative to each other, thereby changing the relative position between the two sets of limiting plates 331 and guiding the conveyed empty filling barrels.

[0042] Although the present invention has been described above with reference to embodiments, various modifications can be made and components can be replaced with equivalents without departing from the scope of the present invention. In particular, as long as there is no structural conflict, the features in the embodiments disclosed in this invention can be combined with each other in any way. The lack of an exhaustive description of these combinations in this specification is merely for the sake of brevity and resource conservation. Therefore, the present invention is not limited to the specific embodiments disclosed herein, but includes all technical solutions falling within the scope of the claims.

Claims

1. A semi-automatic filling device, characterized in that, include: As a connecting frame (100), the top of the connecting frame (100) is integrally formed with an installation plate (110), the bottom of the inner side of the connecting frame (100) is connected with a weighing belt (120), and the connecting frame (100) is provided with an induction fiber (130) corresponding to the position of the weighing belt (120). Conveyor 1 (200) is connected to the front end of the connecting frame (100), and conveyor 2 (211) is connected to the rear end of the connecting frame (100). Conveyor 2 (211) is connected to the output end of the weighing belt (120). A guide assembly (300), connected to a mounting plate (110), guides the filling barrels conveyed by conveyor (200); A filling assembly (400), mounted on a mounting plate (110), is used to fill filling containers.

2. The semi-automatic filling equipment according to claim 1, characterized in that, The guide assembly (300) includes a motor (310) mounted on the top of the mounting plate (110) and a double-ended lead screw (320) rotatably connected to the bottom of the mounting plate (110).

3. The semi-automatic filling equipment according to claim 2, characterized in that, The output end of the motor (310) extends to the bottom of the mounting plate (110). The output end of the motor (310) is connected to the driving bevel gear (311). The double-ended lead screw (320) is connected to the driven bevel gear (321) which is in transmission cooperation with the driving bevel gear (311).

4. A semi-automatic filling device according to claim 3, characterized in that, Both ends of the double-ended lead screw (320) are screwed with a sliding plate (330). The bottom end of the sliding plate (330) is integrally formed and connected to a limiting plate (331), and the sliding plate (330) slides in cooperation with the bottom of the mounting plate (110).

5. A semi-automatic filling device according to claim 4, characterized in that, The filling assembly (400) includes a telescopic motor (410) connected to the bottom of the mounting plate (110). The telescopic motor (410) is positioned above the weighing belt (120), and the movable end of the telescopic motor (410) is connected to the filling device (411).

6. A semi-automatic filling device according to claim 5, characterized in that, The bottom of the mounting plate (110) is connected to the rear side of the telescopic motor (410) and a telescopic cylinder (420) is connected to the movable end of the telescopic cylinder (420) and a baffle (421).