Automatic filling equipment

Abstract

The utility model provides automatic filling equipment, and relates to the technical field of filling equipment. Comprising a washing and drying room, a drying room, a filling room and a plug conveying room are sequentially arranged on one side of the washing and drying room, the washing and drying room, the drying room and the filling room are arranged, a valve is used for controlling a water conveying pipeline to be opened and closed, data display processing is conducted through an instrument panel, workers can conveniently check on site, and first supporting foot bases are used for supporting the washing and drying room and the drying room; the second supporting foot base is used for supporting the filling room, the third supporting foot base is used for supporting the plug feeding room, and therefore the stability of the equipment is improved when the washing and drying room, the drying room, the filling room and the plug feeding room are used, the driving motor operates to drive the speed reducer to operate, and therefore the rotating rod is driven to rotate to assist the rubber plug barrel in overturning treatment and automatic overturning of the rubber plug barrel, and the production efficiency is improved. A plug adding main machine and an electromagnetic oscillation plug feeder are arranged in the rubber plug barrel, when bottle lacking occurs, control and adjustment are conducted through an electric control box, and plug feeding is automatically stopped after a bottle lacking instruction is received.

Description

Technical Field

[0001] This utility model relates to the field of filling equipment technology, and in particular to an automatic filling device. Background Technology

[0002] Antibiotic bottle filling and capping machines are automated devices used for filling and capping antibiotic preparations, liquid drugs, and other products, and are widely used in the pharmaceutical industry. The production process of liquid drugs such as antibiotics typically requires filling the liquid drug into bottles and capping them to ensure product sealing and hygiene. With the pharmaceutical industry's increasing demands for automation, precision, and cleanliness, the technology of filling and capping processes has gradually entered a new era of precision and efficiency.

[0003] In practice, existing antibiotic bottle filling and capping machines generally use mechanical operation, relying on manual or simple automated control to complete the filling and capping of bottles. In actual use, there are many problems, including the inability to effectively control and process various electrical devices. At the same time, the operating system of existing equipment is complex, requiring a lot of manual intervention, and maintenance and repair are difficult. Equipment failures or unstable operation are prone to occur, affecting production efficiency, product quality and ease of operation, and causing many inconveniences.

[0004] Therefore, this utility model provides an automatic filling device. Utility Model Content

[0005] The purpose of this invention is to overcome the shortcomings of the existing technology and provide an automatic filling device.

[0006] To achieve the above objectives, this utility model adopts the following technical solution: an automatic filling device, including a washing and drying room.

[0007] A drying room, a filling room, and a stopper feeding room are arranged sequentially on one side of the washing and drying room. The washing and drying room and the drying room are connected, the drying room and the filling room are connected, and the filling room and the stopper feeding room are connected.

[0008] The filling room is equipped with a bottle inlet track. Automatic flipping mechanisms are installed on both sides of the bottle inlet track. The automatic flipping mechanism includes a motor mounting plate and a drive motor. A transmission belt is installed above the bottle inlet track. Glass bottles are installed on both sides of the transmission belt at equal intervals. Rotating rods are rotatably connected to both sides of the glass bottles. A rubber stopper barrel for use with the glass bottles is installed at one end of each rotating rod.

[0009] The inside of the stopper feeding chamber is equipped with a bottle outlet track, and a conveying track is provided on one side of the bottle outlet track. Two bottle pushing devices are installed between the conveying track and the bottle outlet track.

[0010] In a preferred embodiment, the washing and drying room is equipped with a washing and drying chamber. A washing pool is installed on one side of the washing and drying chamber. A drainage pipe is installed between the washing and drying chamber and the drying chamber. A drainage chamber is installed on one side of the drainage pipe. A second valve is installed on the outside of the drainage pipe. By opening and closing the second valve, water inside the washing and drying chamber can be discharged through the drainage pipe and stored in the drainage chamber. A water supply pipe is installed inside the washing and drying room and on one side of the washing pool. One end of the water supply pipe extends into the washing and drying chamber. A valve and an instrument panel are installed on the outside of the water supply pipe. The valve is located on one side of the instrument panel. The valve is used to control the opening and closing of the water supply pipe. The instrument panel displays and processes the data, which is convenient for staff to view on-site.

[0011] In a preferred embodiment, the bottom of the washing and drying room and the drying room are both fixedly connected to a first support foot, the bottom of the filling room is fixedly connected to a second support foot, and the bottom of the capping room is fixedly connected to a third support foot. The first support foot supports the washing and drying room and the drying room, the second support foot supports the filling room, and the third support foot supports the capping room, thereby improving the stability of the equipment during use. A motor mounting plate is installed inside the filling room and on one side of the rotating rod. A drive motor is fixedly connected to the top of each motor mounting plate. Each motor output is connected to a speed reducer, and the output of each speed reducer is connected to one end of the corresponding rotating rod. The motor mounting plate reinforces the connection between the drive motor and the filling chamber. The drive motor rotates, driving the speed reducer, which in turn drives the rotating rod to rotate, assisting in the flipping of the stopper barrel. The stopper barrel flips automatically. Inside the stopper barrel is a stopper feeding host and an electromagnetic vibrating stopper feeder. The stopper barrel uses electromagnetic vibration to feed the stopper into the stopper feeding station. The direction and operating height of the electromagnetic vibrating hopper can be adjusted to meet the changes in the stopper feeding device. When a bottle is missing, the control box controls the adjustment and automatically stops the stopper feeding upon receiving a bottle missing command.

[0012] In a preferred embodiment, the interior of the plug delivery chamber is equipped with a Baoding Lange peristaltic pump filling system.

[0013] In a preferred embodiment, multiple electrical control boxes are installed on one side of the drying room. A control panel is fixedly connected to the outside of one of the electrical control boxes. The valves, electrical control boxes, bottle inlet track, bottle delivery track, bottle outlet track, conveying track, drive motor, and reducer are all electrically connected to the control panel. The control panel is used to control the operation of the valves, electrical control boxes, bottle inlet track, bottle delivery track, bottle outlet track, conveying track, drive motor, and reducer, thereby realizing unified management of electrical equipment.

[0014] Compared with the prior art, the advantages and positive effects of this utility model are as follows:

[0015] By setting up washing and drying rooms, drying rooms, and filling rooms, a second valve is installed on the outside of the drainage pipe. Opening and closing this second valve facilitates the discharge of water from the washing and drying rooms through the drainage pipe, which is then stored in a drainage silo. The valve is located on one side of the instrument panel and is used to control the opening and closing of the water supply pipe. Data is displayed on the instrument panel for easy on-site monitoring by staff. The first support foot supports the washing and drying rooms, the second support foot supports the filling room, and the third support foot supports the stopper feeding room, thereby improving the stability of the equipment during use. The drive motor rotates, driving the reducer, which in turn drives the rotating rod to assist in the flipping of the stopper barrel. The stopper barrel flips automatically. Inside the stopper barrel are a stoppering main unit and an electromagnetic vibrating stopper feeder. The stopper barrel uses electromagnetic vibration to feed the stopper into the stoppering station. The electromagnetic vibrating hopper can be adjusted in direction and operating height to accommodate changes in the stopper feeding device. When a bottle is missing, the control box automatically stops the stopper feeding upon receiving a missing bottle command. Attached Figure Description

[0016] Figure 1 This utility model provides a structural schematic diagram of an automatic filling device;

[0017] Figure 2 A schematic diagram of the structure of the first control rectangular plate of an automatic filling device provided by this utility model;

[0018] Figure 3 A schematic diagram of the structure of the second control rectangular plate of an automatic filling device provided by this utility model.

[0019] Legend:

[0020] 1. Washing and drying room; 11. Washing and drying chamber; 12. Washing sink; 13. Drainage pipe; 14. Drainage compartment; 15. Instrument panel; 16. Water supply pipe; 17. Valve;

[0021] 2. Drying room; 21. Electrical control box;

[0022] 3. Filling room; 31. Bottle infeed track; 32. Bottle delivery track;

[0023] 4. Stopper feeding area; 41. Bottle dispensing track; 42. Bottle pushing device; 43. Conveying track;

[0024] 5. First support foot; 6. Second support foot; 7. Third support foot;

[0025] 8. Automatic tilting mechanism; 81. Motor mounting plate; 82. Drive motor; 83. Reducer; 84. Rotating rod; 85. Rubber stopper barrel; 86. Drive belt; 87. Glass bottle. Detailed Implementation

[0026] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some, not all, of the embodiments of this utility model. The components of the embodiments of this utility model described and shown in the accompanying drawings can be arranged and designed in various different configurations. Therefore, the following detailed description of the embodiments of this utility model provided in the accompanying drawings is not intended to limit the scope of the claimed utility model, but merely to illustrate selected embodiments of the utility model. All other embodiments obtained by those skilled in the art based on the embodiments of this utility model without inventive effort are within the scope of protection of this utility model.

[0027] In the description of this utility model, it should be noted that the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the accompanying drawings and are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0028] In the description of this utility model, it should also be noted that, unless otherwise explicitly specified and limited, the terms "set," "install," "connect," and "link" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.

[0029] The present invention will be further described below with reference to the accompanying drawings and specific embodiments.

[0030] like Figures 1-3 As shown, this embodiment provides a technical solution: an automatic filling device, including a washing and drying room 1, a drying room 2, a filling room 3 and a stopper feeding room 4 are arranged sequentially on one side of the washing and drying room 1, the washing and drying room 1 and the drying room 2 are connected, the drying room 2 and the filling room 3 are connected, and the filling room 3 and the stopper feeding room 4 are connected.

[0031] In this scheme, the filling room 3 is equipped with a bottle inlet track 31. Automatic flipping mechanism 8 is installed on both sides of the bottle inlet track 31. The automatic flipping mechanism 8 includes a motor mounting plate 81 and a drive motor 82. A transmission belt 86 is installed above the bottle inlet track 31. Glass bottles 87 are evenly distributed on both sides of the transmission belt 86. Rotating rods 84 are rotatably connected to both sides of the glass bottles 87. A rubber stopper bucket 85 for use with the glass bottles 87 is installed at one end of each rotating rod 84.

[0032] In this design, the bottle feeding chamber 4 is equipped with a bottle outlet track 41, and a conveying track 43 is provided on one side of the bottle outlet track 41. Two bottle pushing devices 42 are installed between the conveying track 43 and the bottle outlet track 41.

[0033] Going further, such as Figures 1-2 As shown: In this scheme, a washing and drying room 11 is installed inside the washing and drying room 1. A washing pool 12 is installed on one side of the washing and drying room 11. A drainage pipe 13 is installed between the washing and drying room 1 and the drying room 2. A drainage chamber 14 is installed on one side of the drainage pipe 13. A second valve is installed on the outside of the drainage pipe 13. By opening and closing the second valve, the water inside the washing and drying room 1 and the drying room 2 can be discharged through the drainage pipe 13 and stored in a unified manner through the drainage chamber 14.

[0034] In this scheme, a water supply pipe 16 is installed inside the washing and drying room 1 and on one side of the washing pool 12. One end of the water supply pipe 16 extends into the washing and drying room 11. A valve 17 and an instrument panel 15 are installed on the outside of the water supply pipe 16. The valve 17 is located on one side of the instrument panel 15. The valve 17 is used to control the opening and closing of the water supply pipe 16. The data is displayed and processed through the instrument panel 15, which is convenient for staff to view on site.

[0035] Going further, such as Figures 1-2 As shown: In this scheme, the bottom of the washing and drying room 1 and the drying room 2 are fixedly connected to the first support foot 5, the bottom of the filling room 3 is fixedly connected to the second support foot 6, and the bottom of the plug feeding room 4 is fixedly connected to the third support foot 7. The first support foot 5 is used to support the washing and drying room 1 and the drying room 2, the second support foot 6 is used to support the filling room 3, and the third support foot 7 is used to support the plug feeding room 4, thereby improving the stability of the equipment when the washing and drying room 1, the drying room 2, the filling room 3 and the plug feeding room 4 are in use.

[0036] Going further, such as Figures 1-3As shown in the diagram, in this scheme, motor mounting plates 81 are installed inside the filling room 3 and on one side of the rotating rod 84. A drive motor 82 is fixedly connected to the top of each motor mounting plate 81. A reducer 83 is connected to the output end of each drive motor 82. The output end of each reducer 83 is connected to one end of the corresponding rotating rod 84. The motor mounting plates 81 reinforce the connection between the drive motor 82 and the inside of the filling room 3. When the drive motor 82 rotates, it drives the reducer 83 to rotate, thereby driving the rotating rod 84 to rotate and assisting the rubber stopper bucket 85 to flip. The rubber stopper bucket 85 flips automatically. The rubber stopper bucket 85 is equipped with a stoppering host and an electromagnetic oscillating stopper feeder. The rubber stopper bucket 85 feeds the rubber stopper into the stoppering station through electromagnetic oscillation. The direction and operating height of the electromagnetic oscillating hopper can be adjusted to meet the changes of the stopper feeding device. When a bottle is missing, the control box 21 controls the adjustment and automatically stops the stopper feeding upon receiving the bottle missing command.

[0037] In this scheme, multiple electrical control boxes 21 are installed on one side of the drying room 2. One of the electrical control boxes 21 is fixedly connected to a control panel on its outer side. The valve 17, electrical control box 21, bottle inlet track 31, bottle delivery track 32, bottle outlet track 41, conveying track 43, drive motor 82 and reducer 83 are all electrically connected to the control panel. The control panel is used to control the operation of the valve 17, electrical control box 21, bottle inlet track 31, bottle delivery track 32, bottle outlet track 41, conveying track 43, drive motor 82 and reducer 83, realizing unified management of electrical equipment.

[0038] Going further, such as Figures 1-3 As shown in the diagram, the Baoding Lange peristaltic pump filling system is installed inside the plug delivery chamber 4 in this scheme. The Baoding Lange peristaltic pump filling system is a commonly used equipment for liquid filling and is widely used in industries such as chemical, pharmaceutical, and food. The peristaltic pump uses its unique working principle to transport fluid through the squeezing and rebound of the pipeline. This structure ensures that the liquid does not come into direct contact with the pump body during the transmission process, avoiding cross-contamination, which is very suitable for high-precision filling requirements. The needle tracking and lifting component is located between the filling component and the main bottle conveyor belt. The needle tracking and lifting is driven by two sets of servo systems. The tracking and lifting of the needle are controlled by two sets of servo systems to ensure that the impact force generated during the needle tracking process is minimized and the operation is more stable.

[0039] Working principle:

[0040] like Figures 1-3 As shown:

[0041] By setting up a washing and drying room 1, a drying room 2, and a filling room 3, a second valve is installed on the outside of the drainage pipe 13. By opening and closing the second valve, the water inside the washing and drying room 1 and the drying room 2 can be discharged through the drainage pipe 13 and stored in the drainage tank 14. The valve 17 is located on one side of the instrument panel 15. The valve 17 is used to control the opening and closing of the water supply pipe 16. The data is displayed and processed through the instrument panel 15, which is convenient for staff to view on site.

[0042] The first support foot 5 is used to support the washing and drying room 1 and the drying room 2, the second support foot 6 is used to support the filling room 3, and the third support foot 7 is used to support the plug feeding room 4, thereby improving the stability of the equipment when the washing and drying room 1, the drying room 2, the filling room 3 and the plug feeding room 4 are in use.

[0043] The control panel is used to control the operation of valve 17, electrical control box 21, bottle inlet track 31, bottle delivery track 32, bottle outlet track 41, conveying track 43, drive motor 82 and reducer 83, realizing unified management of electrical equipment.

[0044] The interior of the stopper delivery chamber 4 is equipped with a Baoding Lange peristaltic pump filling system. The Baoding Lange peristaltic pump filling system is a commonly used equipment for liquid filling and is widely used in industries such as chemical, pharmaceutical, and food. The peristaltic pump uses its unique working principle to transport fluid through the squeezing and rebound of the pipeline. This structure ensures that the liquid does not come into direct contact with the pump body during the transmission process, avoiding cross-contamination, which is very suitable for high-precision filling requirements. The needle tracking and lifting component is located between the filling component and the main bottle conveyor belt. The needle tracking and lifting is driven by two sets of servo systems. The tracking and lifting of the needle are controlled by two sets of servo systems to ensure that the impact force generated during the needle tracking process is minimized and the operation is more stable.

[0045] The drive motor 82 drives the reducer 83, which in turn drives the rotating rod 84 to rotate, assisting the rubber stopper barrel 85 in flipping over. The rubber stopper barrel 85 automatically flips over. The rubber stopper barrel 85 is equipped with a stopper feeding host and an electromagnetic oscillating stopper feeder. The rubber stopper barrel 85 feeds the rubber stopper into the stopper feeding station through electromagnetic oscillation. The direction and operating height of the electromagnetic oscillating hopper can be adjusted to meet the changes of the stopper feeding device. When there is a bottle shortage, the control box 21 controls and adjusts the system, and automatically stops the stopper feeding upon receiving the bottle shortage command.

[0046] In this solution, the stoppering method is a continuous bottle feeding and unloading method. After the glass bottle is filled, it enters the stoppering station. The rotating integral stoppering component creates a vacuum at the suction head of the stoppering plate, sucking up the stopper and carrying it away. The bottle filled with medicine is transferred to the stoppering component by the main bottle conveyor belt. The bottle rises along the lifting track in the stoppering component. After the rubber stopper is pressed into the bottle mouth to the appropriate depth, the vacuum breaks the stopper and the bottle descends together to detach from the upper stoppering plate to complete the stoppering. For full and partial stoppering of different bottle sizes, there is an integral adjusting pad. When switching between full and partial stoppering, only the adjusting pad needs to be replaced for easy replacement.

[0047] In this solution, the bottle ejection method adopts a screw conveyor structure. The screw conveyor is controlled by a servo motor, and an automatic reversing mechanism is installed behind the screw conveyor. The servo motor controls the online sampling and waste rejection functions.

[0048] The control panel has a display screen on the outside. The control panel controls the operation of the equipment and stores the running program and modifiable setting parameters in its memory. It also controls the output devices related to the program.

[0049] The display screen can perform the following functions:

[0050] It can provide a human-machine interface, data processing, and program reset;

[0051] Programmable controller settings related to the user program;

[0052] Displays numerical and simulated operating parameters;

[0053] Transmit control signals from operators.

[0054] The above description is merely a preferred embodiment of the present utility model and is not intended to limit the present utility model in any other way. Any person skilled in the art may make changes or modifications to the above-disclosed technical content to create equivalent embodiments for application in other fields. However, any simple modifications, equivalent changes, and modifications made to the above embodiments based on the technical essence of the present utility model without departing from the technical solution of the present utility model shall still fall within the protection scope of the technical solution of the present utility model.

Claims

1. An automatic filling device, comprising a washing and drying room (1), characterized in that, The washing and drying room (1) is provided with a drying room (2), a filling room (3) and a plug delivery room (4) in sequence on one side. The washing and drying room (1) and the drying room (2) are connected. The drying room (2) and the filling room (3) are connected. The filling room (3) and the plug delivery room (4) are connected. The filling room (3) is equipped with a bottle inlet track (31). An automatic flipping mechanism (8) is installed on both sides of the bottle inlet track (31). The automatic flipping mechanism (8) includes a motor mounting plate (81) and a drive motor (82). A transmission belt (86) is installed above the bottle inlet track (31). Glass bottles (87) are evenly distributed on both sides of the transmission belt (86). Rotating rods (84) are rotatably connected to both sides of the glass bottles (87). A rubber stopper barrel (85) for use with the glass bottles (87) is installed at one end of each rotating rod (84). The inside of the stopper delivery chamber (4) is provided with a bottle outlet track (41), and a conveying track (43) is provided on one side of the bottle outlet track (41). Two bottle pushers (42) are installed between the conveying track (43) and the bottle outlet track (41).

2. The automatic filling equipment according to claim 1, characterized in that: The washing and drying room (1) is equipped with a washing and drying chamber (11), a washing pool (12) is installed on one side of the washing and drying chamber (11), a drainage pipe (13) is installed between the washing and drying room (1) and the drying room (2), a drainage chamber (14) is installed on one side of the drainage pipe (13), and a second valve is installed on the outside of the drainage pipe (13).

3. The automatic filling equipment according to claim 2, characterized in that: A water supply pipe (16) is installed inside the washing and drying room (1) and on one side of the washing pool (12). One end of the water supply pipe (16) extends into the washing and drying room (11). A valve (17) and an instrument panel (15) are installed on the outside of the water supply pipe (16). The valve (17) is located on one side of the instrument panel (15) and is used to control the opening and closing of the water supply pipe (16).

4. The automatic filling equipment according to claim 3, characterized in that: The bottom of the washing and drying room (1) and the drying room (2) are fixedly connected to a first support foot (5), the bottom of the filling room (3) is fixedly connected to a second support foot (6), and the bottom of the plug feeding room (4) is fixedly connected to a third support foot (7). The first support foot (5) is used to support the washing and drying room (1) and the drying room (2), the second support foot (6) is used to support the filling room (3), and the third support foot (7) is used to support the plug feeding room (4).

5. The automatic filling equipment according to claim 3, characterized in that: Inside the filling room (3) and on one side of the rotating rod (84), there are motor mounting plates (81). A drive motor (82) is fixedly connected to the top of each motor mounting plate (81). A reducer (83) is connected to the output end of each drive motor (82). The output end of each reducer (83) is connected to one end of the corresponding rotating rod (84).

6. The automatic filling equipment according to claim 1, characterized in that: The filling room (4) is equipped with a Baoding Lange peristaltic pump filling system.

7. The automatic filling equipment according to claim 5, characterized in that: Multiple electrical control boxes (21) are installed on one side of the drying room (2). A control panel is fixedly connected to the outside of one of the electrical control boxes (21). The valve (17), electrical control box (21), bottle inlet track (31), bottle delivery track (32), bottle outlet track (41), conveying track (43), drive motor (82) and reducer (83) are all electrically connected to the control panel.

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