Secondary impact blank feeding equipment for insulator glass piece

Abstract

The utility model relates to the technical field of insulator glass piece production, and discloses insulator glass piece secondary impact blank feeding equipment which comprises a supporting table, a supporting frame is fixedly connected to the outer portion of the supporting table, an adjusting mechanism is arranged outside the supporting frame, an adjusting guide plate is fixedly connected to the outer portion of the adjusting mechanism, and the adjusting guide plate is fixedly connected to the outer portion of the supporting table. And the adjusting mechanism comprises a supporting block, the exterior of the supporting block is fixedly connected to the exterior of the supporting frame, a second motor is fixedly connected to the interior of the supporting block, a rotating plate is fixedly connected to the driving end of the second motor, and first rotating connecting rods are rotationally connected to the exteriors of the two sides of the rotating plate. According to the feeding device, the rotating plate and the connecting rod mechanism are driven by the second motor, flexible adjustment of the guide plate is achieved so as to be matched with discharging ports of transmission belts of different specifications, continuous conveying of the transmission belts is matched, the feeding process can be completed under the condition that the feeding device is not shut down, the time needed by manual adjustment is greatly shortened, and the production preparation efficiency is effectively improved.

Description

Technical Field

[0001] This utility model relates to the field of insulator glass component manufacturing technology, and in particular to a secondary impact mounting device for insulator glass components. Background Technology

[0002] With the rapid development of the power industry and the widespread application of ultra-high voltage power transmission technology, the demand for insulator glass components is increasing daily, placing higher requirements on their quality and production efficiency. As a key component ensuring the safe and stable operation of the power system, the manufacturing process of insulators directly affects product performance and reliability. Against this backdrop, secondary impact molding equipment for insulator glass components has become an important technological breakthrough direction for improving production efficiency and product quality.

[0003] Traditional glass blank loading equipment for insulators typically employs a relatively simple mechanical structure. Its working principle is roughly as follows: the glass blank is placed at a fixed loading station manually or via a simple mechanical transmission device, and then transported to the impact processing area by a conveyor belt or robotic arm. During the impact forming process, a single impact method is usually used. Figure 1 The glass components for the insulator are formed in one step.

[0004] In existing technologies, some equipment relies on semi-automatic operation, and the feeding mechanism of the equipment has poor flexibility and is difficult to adapt to different specifications of transmission belt outlets. When changing product specifications, a lot of time is required for mechanical adjustment, and improper adjustment may even lead to equipment failure. It is difficult to meet the growing production needs of the power industry. Therefore, a secondary impact loading equipment for insulator glass parts is proposed to solve the above problems. Utility Model Content

[0005] To overcome the above shortcomings, this utility model provides a secondary impact loading device for insulator glass components, which aims to improve the low efficiency of the loading process in the prior art.

[0006] To achieve the above objectives, the present invention adopts the following technical solution:

[0007] A secondary impact mounting device for insulator glass components includes a support platform. An impact assembly for impact is rotatably connected to the top of the support platform. A support frame is fixedly connected to the outside of the support platform. A transmission belt is installed on the top of the support frame. An adjustment mechanism is installed outside the support frame. An adjustment guide plate is fixedly connected to the outside of the adjustment mechanism. An intermittent assembly is fixedly connected to the top of the adjustment guide plate. A clamping mechanism is installed outside the support frame. The adjustment mechanism includes a support block, which is fixedly connected to the outside of the support frame. A second motor is fixedly connected inside the support block. A rotating plate is fixedly connected to the drive end of the second motor. Rotating connecting rods are rotatably connected to the two sides of the rotating plate.

[0008] As a further description of the above technical solution:

[0009] The clamping mechanism includes a connecting block, which is fixedly connected to the outside of the support frame. A telescopic rod is fixedly connected to the top of the connecting block, and a support plate is fixedly connected to the top of the telescopic rod.

[0010] As a further description of the above technical solution:

[0011] The other end of the rotating connecting rod is rotatably connected to a connecting plate, and the top of the connecting plate is fixedly connected to the outside of the adjusting guide plate.

[0012] As a further description of the above technical solution:

[0013] The intermittent assembly includes multiple housings, the bottom of which is fixedly connected to the top of the adjusting guide plate, and a cylinder is fixedly connected inside the housing.

[0014] As a further description of the above technical solution:

[0015] A flexible clamp is fixedly connected to the driving end of one cylinder, and an intermittent flexible baffle is rotatably connected to the driving end of the other cylinder.

[0016] As a further description of the above technical solution:

[0017] The top of the second support plate is fixedly connected to a motor, the drive end of the motor is fixedly connected to a fixed support plate, and a support column is provided in the middle of the fixed support plate.

[0018] As a further description of the above technical solution:

[0019] The fixed support plate has two transfer clamps externally rotatably connected to the internal support column, and the transfer clamps are externally fixedly connected to a second connecting plate.

[0020] As a further description of the above technical solution:

[0021] The outer side of the connecting plate 2 is rotatably connected to a transmission connecting plate, and the other end of the transmission connecting plate is rotatably connected to a drive plate.

[0022] As a further description of the above technical solution:

[0023] The active plate is slidably connected to the inside of the fixed support plate, and a second cylinder is fixedly connected inside the fixed support plate. The driving end of the second cylinder is fixedly connected to the outside of the active plate.

[0024] As a further description of the above technical solution:

[0025] The impact assembly includes a rotating disk, the bottom of which is rotatably connected to the top of the support platform. The top of the rotating disk is provided with multiple fixed impact positions. An impact disk is fixedly connected to the top of the rotating disk. Multiple cylinders are provided inside the impact disk. An impact head is fixedly connected to the drive end of the internal cylinder of the impact disk.

[0026] This utility model has the following beneficial effects:

[0027] 1. In this utility model, the guide plate is flexibly adjusted by the motor driving the rotating plate and the linkage mechanism to adapt to the different specifications of the transmission belt outlet, ensuring seamless connection of the billet during the transmission and processing. The intermittent flexible baffle and the cylinder work together to achieve single batch positioning of the billet. With the continuous conveying of the transmission belt, the equipment can complete the feeding process without stopping the machine, greatly reducing the time required for manual adjustment and effectively improving the efficiency of production preparation.

[0028] 2. In this invention, during the billet transfer process, the telescopic rod rises in conjunction with motor one to drive the fixed support plate to rotate, aligning the transfer clamp with the billet on the adjusting guide plate. Cylinder two then drives the active plate to slide, causing the transfer clamp to close and grip the billet. Motor one rotates again, transferring the billet above the fixed impact position on the rotating disc. The telescopic rod then descends, accurately placing the billet on the fixed impact position, and the transfer clamp releases, completing the billet transfer. Throughout the process, all components work collaboratively, achieving efficient and stable billet transfer, reducing time consumption during the transfer process, improving the overall operating efficiency of the equipment, and ensuring the continuity of the production process. Attached Figure Description

[0029] Figure 1 This is a three-dimensional schematic diagram of the secondary impact mounting device for insulator glass components proposed in this utility model.

[0030] Figure 2 This is a schematic diagram of the flexible clamping plate of the secondary impact mounting device for insulator glass components proposed in this utility model.

[0031] Figure 3 for Figure 2 Enlarged view of point A in the middle

[0032] Figure 4 This is a schematic diagram of the rotating disk of the secondary impact mounting equipment for insulator glass components proposed in this utility model.

[0033] Figure 5 for Figure 4 Enlarged view of point B in the middle.

[0034] Legend:

[0035] 1. Support platform; 2. Support frame; 3. Support block; 4. Connecting plate one; 5. Outer shell; 6. Adjusting guide plate; 7. Support plate two; 8. Motor one; 9. Impact disc; 10. Impact head; 11. Fixed impact position; 12. Rotating disc; 13. Telescopic rod; 14. Connecting block; 15. Intermittent flexible baffle; 16. Flexible clamping plate; 17. Cylinder one; 18. Transmission belt; 19. Motor two; 20. Rotating plate; 21. Rotating connecting rod one; 22. Transfer clamping plate; 23. Connecting plate two; 24. Transmission connecting plate; 25. Active plate; 26. Cylinder two; 27. Fixed support plate. Detailed Implementation

[0036] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0037] Reference Figures 1 to 3 This utility model provides an embodiment of a secondary impact mounting device for insulator glass components, including a support platform 1. The support platform 1 provides a stable rotating support platform for the impact assembly, ensuring the stability of the impact assembly during operation. An impact assembly for impact is rotatably connected to the top of the support platform 1. A support frame 2 is fixedly connected to the outside of the support platform 1. A transmission belt 18 is provided on the top of the support frame 2. The transmission belt 18 is used to transport the insulator glass components, conveying the glass components from one station to another in the equipment, realizing the continuous processing flow of the glass components in the equipment. An adjustment mechanism is provided on the outside of the support frame 2. An adjustment guide plate 6 is fixedly connected to the outside of the adjustment mechanism. An intermittent component is fixedly connected to the top of the adjustment guide plate 6. A clamping mechanism is provided on the outside of the support frame 2.

[0038] The adjustment mechanism includes a support block 3, which provides mounting support for the second motor 19. The support block 3 is externally fixedly connected to the outside of the support frame 2, and the second motor 19 is internally fixedly connected to the support block 3. A rotating plate 20 is fixedly connected to the drive end of the second motor 19. The rotating plate 20 rotates under the drive of the second motor 19, and the rotational motion is converted into the linear motion of the connecting plate 4 through the rotating connecting rod 21, thereby adjusting the position of the adjusting guide plate 6. The second motor 19 drives the rotating plate 20 to rotate. The rotating connecting rod 21 is rotatably connected to the outside of both sides of the rotating plate 20, connecting the rotating plate 20 and the connecting plate 4, and playing a transmission role, transmitting the rotational motion of the rotating plate 20 to the connecting plate 4, so that the connecting plate 4 can move in a specific direction. The other end of the rotating connecting rod 21 is rotatably connected to the connecting plate 4. The top of the connecting plate 4 is fixedly connected to the outside of the adjusting guide plate 6. The adjusting guide plate 6 moves under the drive of the adjustment mechanism, providing mounting support for the intermittent components. The platform guides the movement of the insulator glass components during equipment operation, ensuring that the glass components can accurately enter the intermittent assembly and subsequent processing station. The intermittent assembly includes multiple housings 5. The bottom of the housing 5 is fixedly connected to the top of the adjusting guide plate 6. A cylinder 17 is fixedly connected inside the housing 5. A flexible clamping plate 16 is fixedly connected to the drive end of the cylinder 17. Under the drive of the cylinder 17, the flexible clamping plate 16 clamps the insulator glass components to prevent the glass components from sliding or shifting during transmission. At the same time, the flexible material can avoid damaging the surface of the glass components. Another cylinder 17 is rotatably connected to an intermittent flexible baffle 15. The cylinder 17 is used to drive the movement of the flexible clamping plate 16 and the intermittent flexible baffle 15. The intermittent flexible baffle 15 rotates under the drive of the cylinder 17, intermittently blocking the transmission of the insulator glass components. Together with the flexible clamping plate 16, it realizes the intermittent transmission of the glass components, allowing the glass components to stay at a specific station for processing.

[0039] Reference Figure 1 , Figure 4 and Figure 5The clamping mechanism includes a connecting block 14, which is externally fixedly connected to the support frame 2. The support frame 2 ensures accurate relative positioning between components, enabling the equipment to work collaboratively. A telescopic rod 13 is fixedly connected to the top of the connecting block 14, providing mounting support for the telescopic rod 13 and ensuring the stability of the clamping mechanism. A support plate 27 is fixedly connected to the top of the telescopic rod 13. The height of the support plate 27 is adjusted by the telescopic movement of the telescopic rod 13 to accommodate insulator glass parts of different sizes, ensuring that the glass parts can be accurately clamped and processed. A motor 18 is fixedly connected to the top of the support plate 27, driving the fixed support plate 27 to rotate, thereby driving the movement of components such as the transfer clamping plate 22. The transfer clamping plate 22... The sub-glass parts are clamped and transferred, moving them from one workstation to another, thus realizing the processing flow of the glass parts within the equipment. A fixed support plate 27 is fixedly connected to the drive end of motor 8. A support column is set in the middle of the fixed support plate 27. A connecting plate 4 is rotatably connected to the other end of the rotating connecting rod 21. The top of the connecting plate 4 is fixedly connected to the outside of the adjusting guide plate 6. The intermittent assembly includes multiple outer shells 5. The bottom of the outer shell 5 is fixedly connected to the top of the adjusting guide plate 6. A cylinder 17 is fixedly connected inside the outer shell 5. A flexible clamping plate 16 is fixedly connected to the drive end of cylinder 17. An intermittent flexible baffle 15 is rotatably connected to the drive end of another cylinder 17. Motor 8 is fixedly connected to the top of support plate 7. A fixed support plate 27 is fixedly connected to the drive end of component 8. A support column is set in the middle of the fixed support plate 27. Two transfer clamps 22 are rotatably connected to the outside of the support column inside the fixed support plate 27. A connecting plate 23 is fixedly connected to the outside of the transfer clamps 22. A transmission connecting plate 24 is rotatably connected to the outside of the connecting plate 23. An active plate 25 is rotatably connected to the other end of the transmission connecting plate 24. The active plate 25 slides inside the fixed support plate 27 under the drive of cylinder 26. The outside of the active plate 25 is slidably connected to the inside of the fixed support plate 27. Cylinder 26 is fixedly connected inside the fixed support plate 27. The drive end of cylinder 26 is fixedly connected to the outside of the active plate 25. The impact assembly includes a rotating disk 12, which is used for... Insulating glass components are placed on the rotating disc 12, which rotates to sequentially impact different glass components. Simultaneously, it rotates the disc 9, aligning its impact head 10 with different glass components. The bottom of the rotating disc 12 is rotatably connected to the top of the support platform 1. Multiple fixed impact positions 11 are provided on the top of the rotating disc 12. These fixed impact positions 11 are used to position the insulating glass components, ensuring they remain fixed during impact and preventing displacement that could affect the impact effect. The impact disc 9 is fixedly connected to the top of the rotating disc 12. Multiple cylinders are installed inside the impact disc 9. These cylinders drive the impact head 10 to generate impact force, performing a secondary impact processing on the insulating glass components placed on the fixed impact positions 11, thus achieving the shaping or treatment of the glass components. Multiple cylinders are installed inside the impact disc 9.The impact head 10 is fixedly connected to the drive end of the internal cylinder of the impact disc 9.

[0040] Working principle: According to the specifications of the insulator glass parts to be processed, the rotating plate 20 is driven to rotate by the motor 29. The rotating connecting rod 21 drives the connecting plate 4 to slide in the groove set on the top of the support block 3, thereby moving the connecting plate 4 horizontally and adjusting the lateral position of the guide plate 6 to ensure alignment with the discharge port of the transmission belt 18. Then, the extension and retraction frequency and stroke of the cylinder 17 are used to control the action rhythm of the flexible clamp 16 and the intermittent flexible baffle 15 to control the feeding speed to be more uniform.

[0041] The height of the support plate 7 is adjusted by the telescopic rod 13 to accommodate glass blanks of different sizes. The blanks are fed and transported via the transmission belt 18 from the upstream process. When the blank reaches above the adjusting guide plate 6, the intermittent flexible baffle 15 extends under the drive of the cylinder 17, blocking the advance of subsequent blanks and achieving single blank positioning. The flexible clamping plates 16 move towards each other under the drive of the cylinder 17, gently clamping the glass blanks to prevent slippage or damage during transfer. Simultaneously, the telescopic rod 13 rises. The support plate 27 is raised to a suitable height, and the fixed support plate 27 is rotated by the motor 8, so that the transfer clamp 22 is aligned with the blank on the adjusting guide plate 6. The active plate 25 is driven to slide by the cylinder 26, and the transfer clamp 22 is closed by the transmission connecting plate 24 to grab the glass blank. The motor 8 rotates again to transfer the blank to the fixed impact position 11 above the rotating disk 12. The telescopic rod 13 descends and accurately places the blank on the fixed impact position 11. The transfer clamp 22 is released, and the blank transfer is completed.

[0042] By rotating the rotating disk 12, the fixed impact position 11 containing the blank is moved to below the first impact head 10. The cylinder in the impact disk 9 drives the impact head 10 to move downward and perform the first impact on the blank, thus initially forming it. After the impact is completed, the impact head 10 is quickly reset under the action of the cylinder. The rotating disk 12 continues to rotate, moving the blank that has undergone one impact to below the second impact head 10. The second impact head 10 performs a second impact on the blank under the drive of the cylinder, thus completing the forming.

[0043] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A secondary impact mounting device for insulator glass components, comprising a support platform (1), characterized in that: The top of the support platform (1) is rotatably connected to an impact assembly for impact. The support platform (1) is fixedly connected to a support frame (2). The top of the support frame (2) is provided with a transmission belt (18). The support frame (2) is provided with an adjustment mechanism. The adjustment mechanism is fixedly connected to an adjustment guide plate (6). The top of the adjustment guide plate (6) is fixedly connected with an intermittent assembly. The support frame (2) is provided with a clamping mechanism. The adjustment mechanism includes a support block (3), which is fixedly connected to the outside of the support frame (2). A second motor (19) is fixedly connected inside the support block (3). A rotating plate (20) is fixedly connected to the drive end of the second motor (19). Rotating connecting rods (21) are rotatably connected to the outside of both sides of the rotating plate (20).

2. The secondary impact blanking equipment for insulator glass components according to claim 1, characterized in that: The clamping mechanism includes a connecting block (14), which is fixedly connected to the outside of the support frame (2). A telescopic rod (13) is fixedly connected to the top of the connecting block (14), and a support plate (7) is fixedly connected to the top of the telescopic rod (13).

3. The secondary impact blanking equipment for insulator glass components according to claim 2, characterized in that: The other end of the rotating connecting rod (21) is rotatably connected to the connecting plate (4), and the top of the connecting plate (4) is fixedly connected to the outside of the adjusting guide plate (6).

4. The secondary impact blanking equipment for insulator glass components according to claim 3, characterized in that: The intermittent assembly includes multiple housings (5), the bottom of which is fixedly connected to the top of the adjusting guide plate (6), and a cylinder (17) is fixedly connected inside the housing (5).

5. The secondary impact blanking equipment for insulator glass components according to claim 4, characterized in that: The driving end of one cylinder (17) is fixedly connected to a flexible clamp (16), and the driving end of the other cylinder (17) is rotatably connected to an intermittent flexible baffle (15).

6. The secondary impact blanking equipment for insulator glass components according to claim 2, characterized in that: The top of the second support plate (7) is fixedly connected to the first motor (8), and the drive end of the first motor (8) is fixedly connected to the fixed support plate (27). A support column is provided in the middle of the fixed support plate (27).

7. The secondary impact blanking equipment for insulator glass components according to claim 6, characterized in that: The fixed support plate (27) has two transfer clamps (22) externally rotatably connected to the internal support column, and the transfer clamps (22) are fixedly connected to the external connecting plate two (23).

8. The secondary impact blanking equipment for insulator glass components according to claim 7, characterized in that: The outer side of the connecting plate 2 (23) is rotatably connected to a transmission connecting plate (24), and the other end of the transmission connecting plate (24) is rotatably connected to an active plate (25).

9. The secondary impact blanking equipment for insulator glass components according to claim 8, characterized in that: The active plate (25) is slidably connected to the inside of the fixed support plate (27), and a cylinder (26) is fixedly connected inside the fixed support plate (27). The driving end of the cylinder (26) is fixedly connected to the outside of the active plate (25).

10. The secondary impact molding equipment for insulator glass components according to claim 1, characterized in that: The impact assembly includes a rotating disk (12), the bottom of which is rotatably connected to the top of the support platform (1). The top of the rotating disk (12) is provided with multiple fixed impact positions (11). An impact disk (9) is fixedly connected to the top of the rotating disk (12). Multiple cylinders are provided inside the impact disk (9). An impact head (10) is fixedly connected to the driving end of the internal cylinder of the impact disk (9).

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